Multibox. Floor Heating Controller Flush individual room control for floor heating systems

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Multibox Floor Heating Controller Flush individual room control for floor heating systems

IMI HEIMEIER / Floor Heating Control / Multibox Multibox K, RTL and K-RTL Multibox K, RTL and K-RTL is used for decentralized control of floor or wall heating systems or combined floor/radiator heating systems. For out-of-true installation offsetting up to 6 on each side. Cover with concealed screw connection. Models in white or chrome. Adjustable fitting for all wall structures, 30 mm depth compensation. Key features > > For out-of-true installation offsetting up to 6 on each side > > Cover with concealed screw connection > > Models in white or chrome > > Adjustable fitting for all wall structures, 30 mm depth compensation Technical description Applications: Floor heating systems, wall heating systems, combined floor/radiator heating systems Functions: Multibox K: Individual room temperature control, Presetting (V-exact II), Shut-off, Venting Multibox RTL: Maximum limitation of the return temperature, Presetting, Shut-off, Venting Multibox K-RTL: Individual room temperature control, Maximum limitation of the return temperature, Presetting (V-exact II), Shut-off, Venting Dimensions: Valve body DN 15. The flush box has an overall depth of 60 mm. Flexible mounting thanks to variable spacing between flush box and cover of up to 30 mm. The cover can compensate for slanted mounting of the flush box of up to 6 on each side. See also Dimensions. Pressure class: PN Setting range: Thermostatic head K: 6 C to 28 C Return temperature limiter RTL: 0 C to C Temperature: Max. working temperature: 90 C Min. working temperature: 2 C For all Multibox models, ensure that the system supply temperature is suitable for setting up the floor heating system. See also Information! Material: Valve body: Corrosion resistant Gunmetal O-rings: EPDM rubber Valve disc: EPDM rubber Return spring: Stainless steel Valve insert: Brass, PPS (polyphenylsulphide) Spindle: Niro-steel spindle with double O-ring sealing. The outer O-ring can be replaced under pressure. Plastic parts of ABS and PA. Sensor element: Thermostatic head K with liquid filled sensor. Return temperature limiter (RTL) filled with an expansible medium. Surface treatment: All models optionally with cover and visible graduation cap in white RAL 9016 or chrome-plated. Marking: TAH, flow direction arrows, II-Designation. Pipe connection: Pipe-side G 3/4 adaptor with cone suitable for compression fittings for plastic, copper, precision steel and multilayer pipe. 2

Construction Multibox K Multibox RTL Multibox K-RTL 1. Flush box 2. Venting valve 3. Thermostatic head K 4. Frame 5. Cover plate 6. Fixing bar 7. Valve chamber of corrosion resistant gunmetal 8. Shut-off/regulating spindle 9. Return temperature limiter (RTL) Applications Multibox K Multibox K is used for the individual room temperature control of, for instance, floor heating systems in association with low temperature heating systems. Multibox K is also used in wall heating systems. Use the V-exact II insert for hydraulic balancing. Multibox K-RTL Multibox K-RTL is used for the individual room temperature control and maximum limitation of the return temperature with, for instance, combined floor/ radiator heating systems. Multibox K-RTL is also used in wall heating systems. Use the V-exact II insert for hydraulic balancing. Multibox RTL Multibox RTL is used for maximum limitation of the return temperature with, for instance, combined floor/radiator heating systems for temperature control of floor areas. Only the return temperature is controlled. Use the shut-off/regulating spindle for hydraulic balancing. Sample application Multibox K Multibox RTL Multibox K-RTL Multibox K Multibox K-RTL 1. Manifold 2. Radiator 3. Floor heating area A A. Floor heating without central manifold with e.g. two equally long heating circuits per room and Multibox (see Planning Information). 3

IMI HEIMEIER / Floor Heating Control / Multibox Temperature setting Thermostatic head K Cue number * 1 ) 2 3 4 5 Room temperature [ C] 6 12 14 16 20 24 28 Return temperature limiter (RTL) Cue number 0 1 2 3 4 5 Return temperature [ C] 0 20 30 40 (Opening temperature) Function Multibox K From the control aspect, the thermostatic valve integrated in Multibox K is a constant proportional controller (P-controller) without any auxiliary power. It does not need any electrical connection or other outside power source. The change of the room air temperature (controlled variable) is proportional to the change of the valve lift (correcting variable). A rise in the room air temperature e.g. from the sun s rays, results in an expansion of the liquid in the temperature sensor and it acts on the bellows. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling room air temperature. Multibox RTL From the control aspect, the return temperature limiter integrated in Multibox RTL is a constant proportional controller (P-controller) without any auxiliary power. It does not need any electrical connection or other outside power source. The temperature change of the fluid flowing through (controlled variable) is proportional to the change of the valve lift (correcting variable) and is transferred to the sensor by means of thermal conduction. Any rise in the return temperature due to, for instance, to lowered heating output of the floor heating system as a result of outside thermal effects causes the substance in the temperature sensor to expand and act on the diaphragm plunger. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling fluid temperature. The valve opens when the set limiting figure is exceeded. Multibox K-RTL From the control aspect, the thermostatic valve integrated in Multibox K-RTL is a constant proportional controller (P-controller) without any auxiliary power. It does not need any electrical connection or other outside power source. The change of the room air temperature (controlled variable) is proportional to the change of the valve lift (correcting variable). A rise in the room air temperature e.g. from the sun s rays, results in an expansion of the liquid in the temperature sensor of the thermostatic head and it acts on the bellows. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling room air temperature. Multibox K-RTL is additionally provided with a return temperature limiter (RTL) which stops the set return temperature from being exceeded. The valve opens when the set limiting figure is exceeded. 4

Articles Multibox K with thermostatic valve Colour EAN Article No Cover and thermostatic head K white RAL 9016 40240524619 9302-00.800 Colour EAN Article No Cover and RTL thermostatic head white RAL 9016 Cover and RTL thermostatic head chrome-plated 4024052465217 4024052465316 9304-00.800 9304-00.801 Colour EAN Article No Cover and thermostatic head K white RAL 9016 Cover and thermostatic head K chrome-plated 4024052461707 4024052464913 9301-00.800 9301-00.801 Multibox RTL with return temperature limiter (RTL) Multibox K-RTL with thermostatic valve and return temperature limiter (RTL) 5

IMI HEIMEIER / Floor Heating Control / Multibox Multibox F Multibox F is used for decentralized room temperature control of underfloor heating. Key features > > No change in appearance irrespective of installation depth > > Elegant and easy-to-clean graduation cap > > For out-of-true installation offsetting up to 6 on each side > > Adjustable fitting for all wall structures, 30 mm depth compensation Technical description Applications: Floor heating systems, wall heating systems Functions: Individual room temperature control Presetting Shut-off Venting Dimensions: Valve body DN 15. The flush box has an overall depth of 60 mm. Flexible mounting thanks to variable spacing between flush box and cover of up to 30 mm. Through a capillary tube, the temperature sensor liquid of the thermostatic head acts on the bellows in the valve adaptor. There is therefore never any change in the appearance of the cover with thermostatic head irrespective of the installation depth. The cover can compensate for slanted mounting of the flush box of up to 6 on each side. See also Dimensions. Pressure class: PN Setting range: Thermostatic head F: 6 C to 28 C Temperature: Max. working temperature: 90 C Min. working temperature: 2 C For all Multibox models, ensure that the system supply temperature is suitable for setting up the floor heating system. See also Information! Material: Valve body: Corrosion resistant Gunmetal O-rings: EPDM rubber Valve disc: EPDM rubber Return spring: Stainless steel Valve insert: Brass, PPS (polyphenylsulphide) Spindle: Niro-steel spindle with double O-ring sealing. The outer O-ring can be replaced under pressure. Plastic parts of ABS and PA. Sensor element: Thermostatic head F with liquid filled sensor. Surface treatment: Cover and visible graduation cap in white RAL 9016. Marking: TAH, flow direction arrows, II-Designation. Pipe connection: Pipe-side G 3/4 adaptor with cone suitable for compression fittings for plastic, copper, precision steel and multilayer pipe. 6

Construction Multibox F 1. Flush box 2. Thermostatic head with capillary tube 3. Adaptor 4. Venting valve 5. Frame 6. Cover plate 7. Fixing bar 8. Valve chamber of corrosion resistant gunmetal 9. Shut-off/regulating spindle Application Multibox F Multibox F is used for the individual room temperature control of, for instance, floor heating systems in association with low temperature heating systems. Multibox F is also used in wall heating systems. Use the shut-off/regulating spindle for hydraulic balancing. Sample application Multibox F Multibox F A 1. Manifold 2. Heating area A. Floor heating without central manifold with e.g. two equally long heating circuits per room and Multibox (see Planning Information). 7

IMI HEIMEIER / Floor Heating Control / Multibox Temperature setting Thermostatic head F Cue number * 1 ) 2 3 4 5 Room temperature [ C] 6 12 14 16 20 24 27 Function Multibox F From the control aspect, the thermostatic valve integrated in Multibox F is a constant proportional controller (P-controller) without any auxiliary power. It does not need any electrical connection or other outside power source. Change of the room air temperature (controlled variable) is proportional to the change of the valve lift (correcting variable). A rise in the room air temperature e.g. from the sun s rays, results in an expansion of the liquid in the temperature sensor and it acts through the capillary tube on the bellows in the valve adaptor. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling room air temperature. Articles Multibox F with thermostatic valve Colour EAN Article No Cover and thermostatic head white RAL 9016 40240528815 9306-00.800 8

Multibox C/E and C/RTL Multibox C/E and C/RTL with closed cover plate is used for decentralized temperature control of underfloor heating. Key features > > Closed cover plate > > Multibox C/E suitable for actuators or remote dials > > For out-of-true installation offsetting up to 6 on each side > > Adjustable fitting for all wall structures, 30 mm depth compensation Technical description Applications: Floor heating systems, wall heating systems, combined floor/radiator heating systems Functions: Multibox C/E: Individual room temperature control with thermal or motorized actuators or with remote dial thermostatic head F, Presetting, Shut-off, Venting Multibox C/RTL: Maximum limitation of the return temperature, Presetting, Shut-off, Venting Dimensions: Valve body DN 15. The flush box has an overall depth of 60 mm. Flexible mounting thanks to variable spacing between flush box and cover of up to 30 mm. The cover can compensate for slanted mounting of the flush box of up to 6 on each side. See also Dimensions. Pressure class: PN Setting range: Return temperature limiter RTL: 0 C to C Temperature: Max. working temperature: 90 C Min. working temperature: 2 C For all Multibox models, ensure that the system supply temperature is suitable for setting up the floor heating system. See also Information! Material: Valve body: Corrosion resistant Gunmetal O-rings: EPDM rubber Valve disc: EPDM rubber Return spring: Stainless steel Valve insert: Brass, PPS (polyphenylsulphide) Spindle: Niro-steel spindle with double O-ring sealing. The outer O-ring can be replaced under pressure. Plastic parts of ABS and PA. Sensor element: Return temperature limiter (RTL) filled with an expansible medium. Surface treatment: Cover in white RAL 9016. Marking: TAH, flow direction arrows, II-Designation. Pipe connection: Pipe-side G 3/4 adaptor with cone suitable for compression fittings for plastic, copper, precision steel and multilayer pipe. 9

IMI HEIMEIER / Floor Heating Control / Multibox Construction Multibox C/E Multibox C/RTL 1. Flush box 2. Thermostatic insert for attachment of actuators or remote dials 3. Venting valve 4. Frame 5. Cover plate 6. Fixing bar 7. Valve chamber of corrosion resistant gunmetal 8. Shutoff/regulating spindle 9. Return temperature limiter (RTL) Application Multibox C/E Multibox C/E is used for the individual room temperature control of, for instance, floor heating systems in association with low temperature heating systems. The individual room temperature is controlled by room thermostats in association with thermal or motorized actuators and/or without auxiliary power with the thermostatic head F remote dial. Multibox C/E is also used in wall heating systems. Use the shut-off/regulating spindle for hydraulic balancing. Multibox C/RTL Multibox C/RTL is used for maximum limitation of the return temperature with, for instance, combined floor/radiator heating systems for the temperature control of floor areas. Only the return temperature is controlled. Use the shut-off/regulating spindle for hydraulic balancing. Sample application A 1. Radiator 2. Floor heating area 3. Manifold 4. Thermostat P 5. Room thermostat 6. Thermostat E 7. Thermostatic head F, Remote dial 8. Empty pipe for cable and/or cap. tube A. With thermal actuator EMO T, EMOtec, motorized actuator EMO 1/3/EIB/LON or thermostatic head F B. With e.g. two equally long heating circuits per room and Multibox (see Planning information). B

Temperature setting Return temperature limiter (RTL) Cue number 0 1 2 3 4 5 Return temperature [ C] 0 20 30 40 (Opening temperature) Function Multibox C/E From the control aspect, the thermostatic valve integrated in Multibox C/E in association with Thermostatic head F is a constant proportional controller (P-controller) without auxiliary power. It does not need any electrical connection or other outside power source. Change of the room air temperature (controlled variable) is proportional to the change of the valve lift (correcting variable). A rise in the room air temperature e.g. from the sun s rays, results in an expansion of the temperature sensor liquid and it acts through the capillary tube on the corrugated tube in the valve adaptor. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling room air temperature. Together with thermal or motorized actuators, room thermostats control individual room temperature. Multibox C/RTL From the control aspect, the return temperature limiter integrated in Multibox C/RTL is a constant proportional controller (P controller) without any auxiliary power. It does not need any electrical connection or other outside power source. Temperature change of the fluid flowing through (controlled variable) is proportional to the change of the valve lift (correcting variable) and is transferred to the sensor by means of thermal conduction. Any rise in the return temperature due to, for instance, to a lowered heating output of the floor heating system as a result of outside thermal effects causes the substance in the temperature sensor to expand and act on the diaphragm plunger. By means of the valve spindle, this cuts back on the supply of water in the floor heating circuit. The procedure is reversed given a falling fluid temperature. The valve opens when the set limiting figure is exceeded. Articles Multibox C/E with thermostatic insert for actuator or remote dial Colour EAN Article No Cover white RAL 9016 4024052519118 9308-00.800 Multibox C/RTL with return temperature limiter (RTL) Colour EAN Article No Cover white RAL 9016 40240527818 9303-00.800 11

IMI HEIMEIER / Floor Heating Control / Multibox Information Planning notes - For all Multibox models, ensure that the system supply temperature is suitable for setting up the floor heating system. - All Multibox models are to be connected to the return pipe at the end of the floor heating circuit. Heed direction of flow (see Examples of use). - Depending on piping pressure loss, all Multibox models are suitable for heating areas up to approx. 20 m 2. - The length of 12 mm internal diameter pipe in any heating circuit should not exeed 0 m. - With heating areas >20 m 2 and/or pipe lengths >0 m, a T-piece, for instance, should be used to connect two equally long heating circuits to the Multibox. (see Examples of use). - To ensure low-noise system operation, differential pressure over the valve should not exceed 0.2 bar. - The floor heating pipe is to be laid spirally in the flooring screed (see Examples of use). - The set value of the RTL should not be below ambient temperature - otherwise it will not open. Functional heating Carry out functional heating of heating screed conforming to standards in keeping with EN 1264-4. Earliest start for functional heating: Cement screed: 21 days after laying Anhydrite screed 7 days after laying Begin 20 C - 25 C flow temperature and maintain for 3 days. Then set maximum design temperature and maintain for 4 days. Flow temperature can be regulated by controlling the heat generator. Turn the protective cap anticlockwise to open valve or turn RTL head to Position 5. Refer to the screed manufacturer s information! Do not exceed maximum floor temperature at the heating pipes: Cement and anhydrite screed: 55 C Poured asphalt screed: 45 C according to screed manufacturer s technical advice! Thermal fluid To stop any damage and scale in hot water heating systems, the composition of the thermal fluid is to conform to VDI Directive 2035. For industrial and longdistance energy systems, see applicable codes VdTÜV and 1466/AGFW FW 5. Mineral oil in the thermal fluid and/or all kinds of lubricants containing mineral oil lead to considerable swelling and, in most cases, to the failure of EPDM seals. When using nitrite-free antifreeze and anti-corrosive based on ethylene glycol, technical advice especially on additive concentration is to be taken from the anti-freeze/anti-corrosive manufacturer s documentation. 12

Technical data Multibox K and K-RTL Kv 0,025/ xp 0,5 K 2,5 4,5 6,5 1,5 3,5 5,5 7,5 0 30 20 1 2 3 4 5 6 7 8 300 200 0 5 3 2 30 20 1 0,5 5 0,3 3 p [kpa] 0,2 0,1 1 2 m [kg/h] xp 2,0 K 3 5 20 30 0 200 300 2 1 0 Δp [mbar] Valve body with thermostatic head Presetting 1 2 3 4 5 6 7 8 P-band [xp] 1.0K P-band [xp] 2.0K Kv-value 0,049 0,082 0,130 0,215 0,246 0,303 0,335 0,343 Kv-value 0,049 0,090 0,1 0,265 0,330 0,409 0,560 0,600 Kvs 0,049 0,2 0,185 0,313 0,332 0,518 0,619 0,670 Kv/Kvs = m 3 /h at a pressure drop of 1 bar. Sample calculation To be found: Setting range Given: Heat flow Q = 1308 W Temperature spread ΔT = 15 K (65/ C) Pressure loss Multibox K, Multibox K-RTL ΔpV = 1 mbar Solution: Mass flow m = Q / (c ΔT) = 1308 / (1,163 15) = 75 kg/h Setting range from Diagram: With P-band max. 2.0 K: 4 Kv Cv = 0,86 Kv = Cv 0,86 13

IMI HEIMEIER / Floor Heating Control / Multibox Technical data Multibox RTL and C/RTL 30 300 20 200 [U] 0,25 0,5 1 1,5 22,53 3,5 4 4,5 Kvs 0 5 3 30 2 20 1 0,5 5 0,3 3 Δp [kpa] 0,2 0,1 5 20 30 0 2 1 200 300 0 00 Δp [mbar] m [kg/h] Controller with valve body DN 15 Kv-value Multibox RTL, C/RTL Regulating spindle Kvs 0,25 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 0,13 0,20 0,25 0,30 0,35 0,39 0,44 0,54 0,74 1,06 1,35 Kv/Kvs = m 3 /h at a pressure drop of 1 bar. Sample calculation To be found: Preset figure Multibox RTL, C/RTL Given: Thermal flux Q = 25 W Temperature spread Δt = 8 K (44/36 C) Pressure loss Multibox RTL Δp V = 22 mbar Solution: Mass flow m = Q / (c Δt) = 25 / (1,163 8) = 1 kg/h Preset figure from diagram: 4 Kv Cv = 0,86 Kv = Cv 0,86 14

Technical data Multibox F and C/E*) 30 20 300 200 [U] 0,25 0,5 1 2 3 4 5 0 5 3 2 30 20 1 0,5 5 0,3 3 0,2 2 Δp [kpa] 0,1 5 20 30 0 1 200 300 0 00 Δp [mbar] m [kg/h] (xp 2 K ) Controller with valve body DN 15 P-band Th. head xp [K] Kv-value Multibox F, C/E *) Preset rotations [U] Regulating spindle 0,25 0,5 1,0 2,0 3,0 4,0 5,0 1 0, 0,17 0,21 0,28 0,32 0,39 0,43 2 0,11 0,18 0,23 0,33 0,40 0,59 0,82 Kvs 1,35 Kv/Kvs = m 3 /h at a pressure drop of 1 bar. *) together with thermostatic head F Sample calculation To be found: Pressure loss Multibox F, C/E at 2 K p-band xp Given: Thermal flux Q = 25 W Temperature spread Δt = 8 K (44/36 C) Solution: Mass flow m = Q / (c Δt) = 25 / (1,163 8) = 1 kg/h Pressure loss as diagram Δpv = 18 mbar Kv Cv = 0,86 Kv = Cv 0,86 15

IMI HEIMEIER / Floor Heating Control / Multibox Accessories Compression fitting for copper or precision steel pipe. Brass nickel-plated. With a pipe wall thickness of 0.8-1 mm insert supporting sleeves. Heed pipe manufacturer s technical advice. Ø Pipe EAN Article No 12 4024052214211 3831-12.351 15 4024052214617 3831-15.351 16 4024052214914 3831-16.351 18 4024052215218 3831-18.351 Support sleeve for copper or precision steel pipe with a 1 mm wall thickness. Brass. Ø Pipe L EAN Article No 12 25,0 4024052127016 1300-12.170 15 26,0 4024052127917 1300-15.170 16 26,3 4024052128419 1300-16.170 18 26,8 4024052128815 1300-18.170 Compression fitting for copper or precision steel pipe. Brass nickel-plated. Soft sealed. Ø Pipe EAN Article No 15 4024052515851 1313-15.351 18 4024052516056 1313-18.351 Compression fitting for plastic pipe. Brass nickel-plated. Ø Pipe EAN Article No 14x2 4024052134618 1311-14.351 16x2 4024052134816 1311-16.351 17x2 4024052134915 1311-17.351 18x2 40240521351 1311-18.351 20x2 4024052135318 1311-20.351 Compression fitting for multi-layer pipes. Nickel-plated brass. Ø Pipe EAN Article No 16x2 4024052137312 1331-16.351 Spindle extension for K thermostatic head with Multibox K and Multibox K-RTL when maximum installation depth L EAN Article No exceeded. Brass nickel-plated 20 4024052528813 2201-20.700 30 4024052528912 2201-30.700 Plastic, black 15 40240525533 2001-15.700 30 40240521618 2002-30.700 Spindle extension for RTL thermostatic head with Multibox RTL when maximum installation depth L EAN Article No exceeded. Brass nickel-plated. 20 40240520215 9153-20.700 16

Replacement insert for Multibox RTL from 08.2013 for valve bodies with II-marking. EAN Article No 4024052909711 1305-02.300 V-exact II replacement insert for Multibox K and Multibox K-RTL from 08.2013 for valve bodies with II-marking. EAN Article No 4024052841417 3700-02.300 Special insert for Multibox RTL up to 08.2013 for reversed direction of flow with switched supply and return flow. EAN Article No 4024052492619 9304-03.300 RTL insert and RTL thermostatic head specially for converting Multibox K/ Multibox AFC K into Multibox K-RTL/ Multibox AFC K-RTL. EAN Article No RTL insert 4024052497812 9303-00.300 RTL thermostatic head 4024052275311 60-00.0 Frame and cover plate Replacement for Multibox K/Multibox AFC K, Multibox RTL/Multibox AFC RTL and Multibox K-RTL/Multibox AFC K-RTL. Colour EAN Article No White RAL 9016 4024052489671 9300-00.800 17

IMI HEIMEIER / Floor Heating Control / Multibox Dimensions Multibox K, RTL, K-RTL 55,5 55,5 25,5 131 179 363 131 183 363 183 Multibox RTL 25,5 179 Multibox K G 3/4 G 3/4 144 144 80 80 60 60 53 53 Multibox K- RTL 363 6 175 183 55,5 25,5 179 220 131 6 G 3/ 4 53 18 0-30 80 60 60 144

Dimensions Multibox F Multibox F 363 131 179 25,5 55,5 183 G 3/4 144 60 175 6 43 0-30 60 220 6 53 19

IMI HEIMEIER / Floor Heating Control / Multibox C/E and C/RTL Dimensions Multibox C/E and C/RTL Multibox C/E Multibox C/RTL 363 131 363 131 55,5 179 25,5 183 G 3/4 144 60 55,5 179 25,5 183 G 3/4 144 60 175 6 220 6 0-30 60 The products, texts, photographs, graphics and diagrams in this document may be subject to alteration by IMI Hydronic Engineering without prior notice or reasons being given. For the most up to date information about our products and specifications, please visit www.imi-hydronic.com. 3600-18.483 Multibox ed.4.2017