RIMPERS ND UTTERS Information General information on crimping tools 122 H Range able crimping heads s 123 124 S Range Selfcontained cable crimping tools s 1 126 Range attery operated cable crimping tools 127 ccessories attery powered pump & accessories 128 HH Range utter heads 129 T Range Selfcontained cutters 130 HW Range Hammer blow cutters 131 HSW Range Selfcontained wire rope cutters 132 HWR Range Double acting wire rope cutters 133 H Range hain cutters 134 121
RIMPING TOOLS GENERL INFORMTION HiForce hydraulic cable crimping tools are designed and manufactured for crimping uninsulated compression and mechanical connectors, in copper and aluminium, to a wide range of electrical power cables including distribution and transmission lines. Offering a choice of selfcontained operation, with inbuilt manually operated hydraulic pump mechanism, separate remote operation, crimping head for use with a separate hydraulic pump and hose assembly, or battery operated, which offers all the versatility of our selfcontained, manually operated tools but with the added speed and ease of use associated with a battery powered tool. The HiForce hydraulic crimping tools range offers the most optimum choice to suit the widest range of electrical cable crimping applications. ll models are designed and manufactured for use at 700 ar maximum working pressure, supplied complete with all applicable die sets, compatible for use with the selected tool and include a handy carrying and storage case. Self contained manually operated and battery powered crimper tools are fitted with an automatic pump pressure relief valve, which activates and releases the hydraulic pressure immediately the compression (crimping) process has been successfully achieved. ll remote operation crimper heads must be operated with a compatible HiForce 700 ar hydraulic pump unit, fitted with an inbuilt pump safety overload, pressure relief valve, 700 ar pressure gauge and 700 ar rated hydraulic hose assembly. 122
H LE RIMPING HEDS H hoice of 7 models available H30 Supplied complete with die sets H32 Working pressure 700 ar H63 The H hydraulic cable crimping tool range offers 7 models with a choice of open jaw or parallel guide design. ll models are supplied complete with standard die sets and a carrying case. s with 180 rotating head are designed for easy access into confined spaces. Suitable pump units include HP227FP foot operated pump set which includes elbow fitting, gauge, gauge block, 3 metre hose and male coupler, as shown below. Standard hand operated pumps suitable for use with H crimper heads can be found on pages 2931. ll models, excluding H1000, are available as a complete kit, comprising of HP227FP, S1 metal storage case and selected crimping tool with die sets. H21 is suitable for crimping noninsulated terminals up to 2mm² s H30, H32 & H are suitable for crimping connectors up to 0mm² s H63 & H80 are suitable for crimping connectors up to 630mm² H1000 is suitable for crimping distribution and transmission lines up to 1000mm² HP227FP manually operated foot pump unit complete with accessories, see page 33. rimping tools complete with die set: Output tonnes aw opening pplicable range DIN mm² Standard dies mm² Length mm H21 10 not applicable 162 (4pcs) 16, 3570, 70185, 2 Female die (1pc) 35, 5070, 951, 150185, 2 210 3.0 H30 12 30 mm 350 35, 50, 70, 95, 1, 150, 185, 2, 300, 0 2 4.0 H32 18 not applicable 160 (4pcs) 16, 35, 501, 1500 Female die (8pcs) 16, 3570, 951, 150, 185, 2, 300, 0 210 3.6 H H63 H80 H1000 12 18 15 50 38 mm not applicable 50 mm not applicable 350 35630 35630 5001000 35, 50, 70, 95, 1, 150, 185, 2, 300, 0 35, 50, 70, 95, 1, 150, 185, 2, 300, 0, 500, 630 35, 50, 70, 95, 1, 150, 185, 2, 300, 0, 500, 630 500, 630, 800, 1000 245 2 300 4 4.8 4.8 7.0 38.0 omplete set: HP21 HP30 HP32 HP HP63 HP80 omprehensive kit, comprising of crimper H21, manual operated foot pump HP227FP and steel box S1 omprehensive kit, comprising of crimper H30, manual operated foot pump HP227FP and steel box S1 omprehensive kit, comprising of crimper H32, manual operated foot pump HP227FP and steel box S1 omprehensive kit, comprising of crimper H, manual operated foot pump HP227FP and steel box S1 omprehensive kit, comprising of crimper H63, manual operated foot pump HP227FP and steel box S1 omprehensive kit, comprising of crimper H80, manual operated foot pump HP227FP and steel box S1 Note : s H21 & H32 supplied with single indent dies, all other models supplied with hexagon dies. 123
H LE RIMPING HEDS ll fitted with standard quick connect coupler H21 hoice of jaw or parallel guide design Designed for easy access in confined spaces H80 H30/H/H80 H32/H63 D G H E F Number D E F G H H21 H30 278 88 28 294 105 43 68 H32 284 78 50 53 43 63 96 H 326 113 43 74 H63 319 78 50 49 163 H80 370 106 63 H1000 455 210 60 100 285 Note : H21 and H1000 dimensional drawings are not shown. OPTIONL DIE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified on the previous page, optional die sets are available as per the below table. Number D10 D16 D 2 Die set 10mm, suitable for crimping tool H30, H & H63 Die set 16mm 2, suitable for crimping tool H30, H & H63 2 Die set mm, suitable for crimping tool H30, H & H63 124
S SELFONTINED LE RIMPING TOOLS S30 hoice of 6 models available S60 S Supplied complete with die sets S18X S21 utomatic pressure release valve The S selfcontained hydraulic cable crimping tool range offers 6 models with a choice of open jaw or parallel guide design. ll models are fitted with an automatic pressure release valve and are supplied complete with standard die sets and a carrying case. s with 180 rotating head are designed for easy access into confined spaces. S21 is suitable for crimping connectors up to 2mm² s S30, S32 & S are suitable for crimping connectors up to 0mm² S60 is suitable for crimping noninsulated terminals up to 630mm² S18X is suitable for crimping noninsulated terminals up to 185mm² Output tonnes aw opening pplicable range DIN mm² Standard dies mm² Length mm S21 10 not applicable 2 (4pcs), 3550, 70185, 2 Female die (1pc) 35, 5070, 951, 150185, 2 528 5.2 S30 12 30 mm 350 35, 50, 70, 95, 1, 150, 185, 2, 300, 0 S32 18 (4pcs) 16, 35, 501, 1500 not 160 Female die (8pcs) 16, 3570, 951, 150, applicable 185, 2, 300, 0 650 6.2 S 12 38 mm 350 35, 50, 70, 95, 1, 150, 185, 2, 300, 0 636 7.7 S60 18 not 35630 35, 50, 70, 95, 1, 150, applicable 185, 2, 300, 0, 500, 630 650 6.5 S18X 6 not 1016, 35, 5070, 10185 applicable 951, 150, 185 370 2.0 Note : s S21 & S32 are supplied with single indent dies, all other models are supplied with hexagonal dies. 610 6.3 1
S SELFONTINED LE RIMPING TOOLS S60 S21 Supplied in handy carrying & storage case Easy to operate, selfcontained design S hoice of open jaw or parallel guide design S21 E F E F S S30 E F E S60 G D S32 E E F S18X D G H G Number S21 S30 S32 S S60 S18X D E F G H 5 602 680 630 690 380 122 166 137 166 1 142 86 116 116 113 116 70 52 52 57 68 50 74 50 21 27 43 48 16 128 163 86 63 126 OPTIONL DIE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified on the previous page, optional die sets are available as per the below table. Number D10 2 Die set 10mm, suitable for crimping tool S30, S & S60 2 D16 Die set 16mm, suitable for crimping tool S30, S & S60 D 2 Die set mm, suitable for crimping tool S30, S & S60
TTERY OPERTED LE RIMPING TOOLS Supplied complete with standard set of dies attery power warning light Efficient and quick battery recharger 30 The range of battery powered crimping tools consists of 4 models with a choice of jaw or parallel guide design. The range offers all the versatility of the manually operated H and S range but with the added speed and ease of use associated with a battery powered tool. ll models are supplied with battery, battery charger, shoulder strap and tool box storage case. Output tonnes aw opening pplicable range DIN mm² Standard dies mm² 18X 6 not applicable 10185 1016, 35, 5070, 951, 150, 185 3 310 75 3.0 30 12 30 mm 350 35, 50, 70, 95, 1, 150, 185 2, 300, 0 350 300 78 7.0 63 12 18 38 mm not applicable 350 35630 35, 50, 70, 95, 1, 150, 185 2, 300, 0 35, 50, 70, 95, 1, 150, 185 2, 300, 0, 500, 630 380 4 300 300 78 78 8.0 7.0 OPTIONL DIE SETS In addition to the standard die sets, which are supplied with each of the crimping tools as specified, optional dies sets are available as per the below table. Number D10 D16 2 Die set 10mm, suitable for crimping tool 30, & 63 2 Die set 16mm, suitable for crimping tool 30, & 63 D Die set mm 2, suitable for crimping tool 30, & 63 127
ESSORIES P144 No P144 attery Pack 14.4V Note: harger supplied separately U144 No U144 ar cigarette lighter charger unit U110 No U110 harger 110V U2 harger 2/230V MP2 No MP2 Power supply 2/230V to operate unit directly from mains 128
HH HYDRULI UTTER HEDS HH utting capacity up to 1mm diameter Working pressure 700 ar ompact and lightweight The HH cutter head range cuts a wide range of materials and offers 2 models with similar features to the T range of selfcontained cutters. comprehensive range of suitable manually operated and powered hydraulic pumps suitable for use with HiForce HH cutters is detailed on pages 27 to 48. utting force tonnes HH HH1 6 15 2.8 14.5 62 76 101 0 247 600 Did you know... HH cutters can be operated with battery powered pumps, see page 35. Maximum diameter cutting capacity in mm : Material Steel Wire Rope 6x7 Hempcore 6x12 Hempcore 6x19 Hempcore HH HH1 Round ar Soft copper bar Soft aluminum bar Soft steel bar Reinforcing bar 22 16 13 Wire Strands are copper strands are aluminum strands 1x7 Guy steel wire strands 1x19 Guy steel wire strands 32 32 able Telephone cable P 1 Lead sheathed telephone cable 1 Underground cable 75 129
T SELFONTINED HYDRULI UTTERS T utting capacity up to mm diameter uts a wide variety of materials Selfcontained operation The T selfcontained hydraulic cutter range offers a choice of 2 models with cutting capacities up to mm steel wire rope and mm cable. These versatile cutters are suitable for cutting wire rope, round bar, wire strands and electrical cable. D utting force tonnes D T T 6 6 2.8 6.0 390 145 76 630 155 103 65 Maximum diameter cutting capacity in mm Material Steel Wire Rope 6x7 Hempcore 6x12 Hempcore 6x19 Hempcore T T 22 Round ar Soft copper bar Soft aluminum bar Soft steel bar Reinforcing bar 16 13 22 16 13 Wire Strands are copper strands are aluminum strands SR 1x7 Guy steel wire strands 1x19 Guy steel wire strands 15 16 32 32 able Telephone cable P Lead sheathed telephone cable Underground cable 130
HW HMMER LOW WIRE ROPE ND LE UTTERS Highly cost efficient impact design utting capacity up to 38mm diameter wire rope Portable and lightweight HW92 HW91 HW90 The HiForce HW range of highly cost effective hammer blow cutters are manufactured from high quality, shock resistant, ductile iron and are fitted with replaceable cutting blades made from tool steel. The cutting blades are retained in the housing at the moment of impact, ensuring absolute safety. These cutters offer a considerable time saving over conventional axe, chisel and hacksaw methods. D E utting capacity Wire rope Ø Electric cable mm mcm* mm2 D E HW90 HW91 HW92 19 27 38 0 300 750 127 152 380 3.2 7.0 13.0 2 245 285 1 154 195 88 160 195 N/ 148 164 N/ 14 18 *mcm = 1,000 circular mils 131
HSW SELFONTINED HYDRULI WIRE ROPE UTTERS utting capacities up to 44mm diameter Strong rigid steel construction Easy to use with minimum operator effort HSW44 The HiForce range of selfcontained portable hydraulic wire rope and cable cutters comprises of 3 models with cutting capacities up to 44mm diameter. pproved and specified by many major industries throughout the world, these high quality cutters are precision engineered to give a good, clean cut with minimum effort, time after time. The selfcontained design of the cutter enables easy transportation to the job site with minimum of fuss. The shear blades are manufactured using high quality tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and longlife. Users include wire rope manufacturers, earthmoving and construction contractors, rigging shops, elevator manufacturers and repairers and many others. G F E H G D utting capacity wire rope mm Ø D E F G H HSW19 HSW28 HSW44 19 28 44 9.5 15.5 30.0 93 105 1 58 64 70 265 294 393 10.2 64 10.2 67 10.2 84 154 174 3 345 374 490 315 357 460 132
HWR DOULE TING WIRE ROPE UTTERS Working pressure 700 ar HWR1115 Double acting design Smooth guillotine cutting action Hand and powered pumps suitable for these cutters are detailed on pages 27 to 48. uts high tensile locked coil wire rope and steel bar utting capacities up to 114mm diameter wire rope utting capacities up to mm diameter steel bar The HWR range of hydraulic cutters is specifically designed and manufactured for cutting high tensile locked coil wire rope and solid steel bar. Maximum cutting capacities up to 114mm diameter wire rope and up to mm diameter 28 tonnes tensile solid steel bar. ll models incorporate a double acting hydraulic cylinder, suitable for working pressures up to 700 ar and an open jaw design cutting head (see pictures below) for easy access to the material to be cut. utting blades and jaws are manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter greatly reduces the risk of blade jamming. Step 1: Step 2: Step 3: To open the cutter, swivel cutting head forward. Position material to be cut in the cutting head slot. lose the cutting head by swivelling it back to its original position and secure behind the latch. utting capacity in mm Output tonnes Wire rope mm Ø able Reinforcing ar Oil capacity litres Length Width Height HWR1115 HWR11 HWR1136 HWR1145 36 80 80 1 38 63 90 114 38 63 90 114 32 32 0.35 0.90 1. 2. 30 60 70 95 0 450 515 570 155 0 0 280 270 390 390 445 133
H HIN UTTERS Working pressure 700 ar Single acting design Fitted with locking guard H34 Standard blades suitable for high tensile up to grade 100 chain apable of cutting reinforcing bar, maximum hardness 47 Rockwell utting capacities up to 46mm diameter The H range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high tensile steel and the choice of models available offer maximum cutting capacities up to 46mm diameter. ll models are suitable for working pressures up to 700 ar and incorporate a single acting cylinder fitted with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures below) allows easy access for the material to be cut. Hand and powered pumps suitable for these cutters are detailed on pages 27 to 48. Picture 1: Picture 2: H26 cutter shown with swivel action safety guard opened. H26 cutter shown with swivel action safety guard closed. utting capacity mm Ø utting force tonnes Max. allowed chain steel grade hardness Oil capacity cm³ Length Width Height H26 H26100 H34 H34100 H46 H46100 26 26 34 34 46 46 70 70 100 100 1 1 80 100 80 100 80 100 44 HR 47 HR 44 HR 47 HR 44 HR 47 HR 276 276 492 492 980 980 23 23 72 72 4 4 410 410 565 565 180 180 460 460 635 635 180 180 0 0 345 345 134