HEM Heat Exchange Modules

HEM Heat Exchange Modules Industrial & Commercial Heating Systems www.powrmatic.co.uk +44 (0) 1460 53535 info@powrmatic.co.uk ErP READY 2018 POWRMATIC PRODUCT

I N D U S T R I A L & C O M M E R C I A L I N D U S T R I A L & W A R M C O M M E R C I A L A I R H E A T I N G H E A T I N G S O L U T I O N S O L U T I O N S Powrmatic HEM Powrmatic CPx The compact design and flexible configuration of Powrmatic HEM gas fired heat exchange modules combine to provide designers with efficient and cost effective solutions for a wide variety of air heating and drying applications including new Lorem dolor sitair amet, consectetur adipiscing do eiusmod tempor incididunt ut labore et dolore magna andipsum re-furbished handling units, duct heaterselit, andsed dryers. aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. DuisThe aute irure dolorisinavailable reprehenderit voluptate velit esse cillum dolore eu fugiat nulla and pariatur. Excepteur sint HEM range in two in differing configurations - HEM-NVx - 10-200kW HEM-SL - 30-200kW. occaecat non proident, sunt modules in culpa qui deserunt mollit anim id est laborum Wherecupidatat higher duties are required mayofficia be installed in either parallel or in series. Depending on model and size such multiple modules may be supplied factory pre-assembled. emissions G20usage - GROUP and H / G25 GROUP L GASFuel are a key consideration within the HEM design with all modules offering efficiencies compliant with the latest ErP legislation. OIL 35 SEC FUEL (STANDARD) 28 SEC FUEL (OPTIONAL) GAS LPG N ATUR AL GAS (G2 0 ) PROPANE G31 LPG PR OPAN E (G 31 ) Models Available HEM NVx HEM SL ErPInstallation READYBenefits Lorem ipsum dolor sit amet ErP READY 2 0 1 8 P O W R M AT I C P R O D U C T 2 0 1 8 P O W R M AT I C P R O D U C T Efficiency and ErP Compliance From 1st January 2018 all warm air heaters and air handling units used to provide comfort for the occupants of the heated space are required to meet minimum standards of seasonal efficiency as determined by the Ecodesign regulation (EU) 2015/1188, Directive 2009/125/EC - Lot 21 Tier 1. Compliance to the standard is mandatory. The calculation for seasonal efficiency takes into account air flow, temperature rise across the heat exchanger, electrical power consumption as well as the usual thermal efficiencies. HEM gas fired heat exchange modules placed on the market after 1st January 2018 when operated at the stated design parameters comply with the thermal efficiency element of the standard. Air handling unit manufacturers will need to have due regard for other requirements of the standard including, but not limited to, power consumption. Customers will note that in pursuit of the increased efficiency HEM heaters which are to be used to provide a heat source for comfort purposes are no longer available in on/off configuration, high/low heat output will be standard with modulation as an option. Compact in size Low pressure drop across heat exchanger Versatile configuration Adaptability to suit AHU design Peace Of Mind More than sixty years experience in warm air Two year parts and one year labour guarantee Ten-year time related heat exchanger warranty Full technical support Working With The HVAC Industry Powrmatic philosophy is to work in partnership with our customers establishing a long-term commitment to a relationship based on understanding the expectations of customers and a dedicated common goal. By working with our customers we can deliver solutions that enable them to meet technical and regulatory challenges they face, fulfil their clients needs effectively and economically, and gain a competitive edge. Powrmatic pursues a policy of continuous improvement in both design and performance of its products and therefore reserves the right to change, amend or vary specifications without notice. Whilst the details contained herein are believed to be correct they do not form the basis of any contract and interested parties should contact the Company to confirm whether any material alterations have been made since publication of this brochure. 2

T Y P I C A L A P P L I C A T I O N S Y P I C A L A P P L I C A T I O N S TWarehouses Factories Air Handling Units Garage Workshops Process Heating Drying Distribution Centres In-line Duct Heating (internal & external) Aircraft Hangers Kitchen Make Up Air Construction Formed from folded galvanised steel sheet to a rigid structure with inlet and outlet flanges for easy connection. Temperature HEM modules are rated at a maximum temperature rise of 35 C for the HEM-NVx and 25 C for the HEM-SL and both with a maximum air off temperature of 70 C. Controls Heat Exchanger As standard all HERM units are supplied with approved safety controls including high limit protection, flame monitoring and multi try ignition. A four pass (HEM-NVx) tubular heat exchanger and a two pass (HEM-SL) heat exchanger assembly manufactured from aluminised steel formed, swaged and expanded without recourse to stress inducing welding. (AISI 409 grade stainless steel option available) Heat enable and fan over-run protection are the responsibility of the installer/user. On/off and high/low units require a 230v signal whilst modulating modules are supplied with an interface board and require a 0 10v DC signal to effect modulation. Burners Multi in-shot burners matched to each tube assembly and manifolded to a common gas valve and ignition system, itself complete with flame monitoring and safety controls and supplied ready for use with natural gas (G20). Alternative LPG propane (G31) firing available to order. Burner Enclosures are available for weatherproofed external ( see page 10 ) and internal plant room applications. Fully galvanized steel construction in either self finish or durable epoxy powder coated paint finish to BS 10-A-05 as standard Other colours are available priced upon application. Flue Both the HEM-NVx and HEM-SL modules have the benefit of fan-assisted flues. Onward flue systems can be the addition of close-coupled flue terminals or, if application requires, an extended system flue. In the event that an extended flue is required then please consult Powrmatic. Approvals HEM units are type tested and CE approved. In addition heaters placed on the market subsequent to 1st January 2018 meet the seasonal efficiency requirements of ErP Lot 21 Tier 1. Airflow To assist designers the attached duty tables confirm the minimum airflow necessary for safe and efficient operation as well as providing guidance on maximum airflows and pressure loss. C U S T O M E R B E N E F I T S C U S T O M E R B E N E F I T S Energy efficient Lowmagna pressurealiqua. drop Lcon sectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore Modular multi-unit options Duis aute irure dolor in reprehenderit in voluptate velit esse cillum Vertical and horizontal orientation options Lorem ipsum dolor sit amet, consectetur adipiscing elit, Manufactured in the United Kingdom Lcon sectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. A P P R O V E D P R O D U C T 3

Technical Specification HEM NVx Model HEM-NVx 10-3 15-4 18-5 25-5 30-6 40-8 50-6 60-7 75-9 100-12 110-13 125-15 150-18 175-21 200-24 On/Off Max kw 10.0 15.0 18.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 110.0 125.0 150.0 175.0 200.0 Min kw n/a Output High/Low Max kw 10.0 15.0 18.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 110.0 125.0 150.0 175.0 200.0 Min kw 4.50 6.75 8.10 11.25 13.50 18.00 22.50 27.00 33.75 45.00 49.50 56.25 67.50 78.75 90.00 Modulating Max KW 10.0 15.0 18.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 110.0 125.0 150.0 175.0 200.0 Min kw 4.50 6.75 8.10 11.25 13.50 18.00 22.50 27.00 33.75 45.00 49.50 56.25 67.50 78.75 90.00 Temp Rise Max Δt C 35 Air Off Max C 70 Airflow Volume Pressure Drop Min. Volume for max Δt At above Airflow m 3 /s 0.23 0.35 0.41 0.58 0.69 0.92 1.15 1.38 1.73 2.30 2.54 2.88 3.46 4.03 4.61 Pa 20 17 23 21 31 26 32 35 36 37 31 31 33 34 35 Electrics V/ph/Hz 230/1/50 Connection BSP/Rc ¾ 1¼ Fuel Minimum Inlet Pressure Natural Gas mbar 17.5 LPG mbar 37.0 Natural Gas m 3 /h 1.13 1.70 2.03 2.83 3.39 4.52 5.65 6.78 8.48 11.30 12.43 14.13 16.95 19.78 22.60 Rate LPG m 3 /h 0.44 0.65 0.78 1.09 1.31 1.74 2.18 2.61 3.26 4.35 4.79 5.44 6.53 7.61 8.70 Flue Diameter mm ø 80 100 130 Max Length m 12 Nett Weight (single units) kg 20 24 30 46 52 69 91 102 118 145 196 221 246 275 298 Two Modules in Series Δt = 70 C Heat Output kw 20 30 36 50 60 80 100 120 150 200 220 250 300 350 400 Minimum Airflow @ 0 C air inlet Pressure Drop At Minimum Airflow m 3 /s 0.23 0.35 0.41 0.58 0.69 0.92 1.15 1.38 1.73 2.30 2.54 2.88 3.46 4.03 4.61 Pa 40 34 46 42 62 52 64 70 72 74 62 62 66 68 70 Notes - Air off temperature should not exceed 70 C. If higher air off temperatures are required refer to Powrmatic Limited The air flow stated above for three HEM-SL modules in series at an air on temperature of 0 C gives a temperature rise of 70 C otherwise the Air off temperature limit would be exceeded. 4

Dimensions HEM NVx B A D C Model 10-3 15-4 18-5 25-5 30-6 40-8 50-6 60-7 75-9 100-12 110-13 125-15 150-18 175-21 200-24 Dimension A 550 550 550 680 680 680 1050 1050 1050 1050 1050 1050 1050 1050 1050 B 305 458 458 531 531 741 531 601 741 950 1132 1272 1482 1690 1900 C 590 590 590 648 648 648 800 800 800 800 930 930 930 930 930 D 400 400 380 400 380 380 400 400 400 400 500 500 500 500 550 Flue Diameter 80 80 80 100 100 100 100 130 130 130 130 130 130 130 130 5

Technical Specification HEM SL Model - HEM-SL 30-6 45-9 50-6 60-12 75-9 75-15 90-18 100-12 125-15 150-18 175-21 200-24 On/Off Max kw 30.0 45.0 50.0 60.0 75.0 75.0 90.0 100.0 125.0 150.0 175.0 200.0 Min kw n/a Output High/Low Max kw 30.0 45.0 50.0 60.0 75.0 75.0 90.0 100.0 125.0 150.0 175.0 200.0 Min kw 13.46 20.20 21.82 26.94 30.46 31.25 40.41 43.00 52.07 63.00 72.91 83.32 Modulating Max KW 30.0 45.0 50.0 60.0 75.0 75.0 90.0 100.0 125.0 150.0 175.0 200.0 Min kw 13.46 20.20 21.82 26.94 30.46 31.25 40.41 43.00 52.07 63.00 72.91 83.32 Temp Rise Max Δt C 25 Air Off Max C 70 Airflow Volume Pressure Drop Min. Volume for max Δt m 3 /s 0.97 1.45 1.61 1.94 2.42 2.42 2.90 3.23 4.03 4.84 5.64 6.45 At above airflow Pa 16 17 20 18 21 15 19 22 19 19 20 21 Electrics V/ph/Hz 230/1/50 Connection BSP/Rc ¾ 1¼ Gas Minimum Inlet Pressure Nat Gas mbar 17.5 LPG mbar 37.0 Rate Nat Gas m 3 /h 3.53 5.29 5.88 7.05 8.82 8.82 10.58 11.76 14.7 18.04 20.81 23.78 LPG m 3 /h 1.36 2.04 2.27 2.73 3.41 3.41 4.09 4.54 5.68 6.97 8.07 9.19 Flue Diameter mm ø 100 130 Maximum Length m 18 Nett Weight (single units) Kg 59 85 79 118 106 139 165 130 185 204 235 265 Two Modules in Series Max Δt = 50 C Three Modules in Series Max Δt = 75 C Heat Output kw 60 90 100 120 150 150 180 200 250 300 350 400 Minimum Airflow @ 0 C air inlet m 3 /s 0.97 1.45 1.61 1.94 2.42 2.42 2.90 3.23 4.03 4.84 5.64 6.45 Pressure Drop At Above Airflow Pa 27 29 33 30 35 35 30 37 31 32 34 35 Heat Output kw 90 135 150 180 225 225 270 300 375 450 525 600 Minimum Airflow @ 0 C air inlet m3/s 1.04 1.56 1.73 2.08 2.59 2.59 3.11 3.46 4.32 5.18 6.05 6.91 Pressure Drop At Above Airflow Pa 46 49 54 50 59 43 52 63 52 54 57 58 Notes - Air off temperature should not exceed 70 C. If higher air off temperatures are required refer to Powrmatic Limited The air flow stated above for three HEM-SL modules in series at an air on temperature of 0 C gives a temperature rise of 70 C otherwise the Air off temperature limit would be exceeded. 6

Technical Specification HEM SL B A D C Model 30-6 45-9 50-6 60-12 75-9 75-15 90-18 100-12 125-15 150-18 175-21 200-24 Dimension A 1250 1250 1850 1250 1850 1250 1250 1850 1850 1850 1850 1850 B 531 741 531 950 741 1272 1482 950 1272 1482 1690 1900 C 400 400 400 400 400 400 400 400 400 400 400 530 D 450 450 450 450 450 450 450 450 500 500 500 550 7

Pressure Drop Graph HEM NVx 75.9 100-12 50-6 60-7 110-13 125-15 150-18 175-21 200-24 40-8 10-3 25-5 30-6 15-4 18-5 720 1800 2880 3960 5040 6120 7200 8280 9360 10440 11520 12600 13680 14760 15840 16920 18000 19080 20160 21240 22320 23400 24480 25560 26640 27720 28800 29880 30960 32040 33120 34200 35280 36360 37440 38520 39600 40680 41760 42840 43920 45000 46080 47160 48240 49320 50400 51480 52560 53640 54720 55800 56880 57960 59040 60120 Airflow m³/h Note: The above data refers to a single module pressure drop. For twin models, refer to manufacturer. Pressure Drop Graph HEM SL 30-6 45-9 50-6 60-12 75-9 75-15 90-18 100-12 125-15 150-18 175-21 200-24 2160 3600 5040 6480 7920 9360 Note: HEM NVx The above data refers to a single module pressure drop. For twin models, refer to manufacturer. 10800 12240 13680 15120 16560 18000 19440 20880 22320 23760 25200 26640 28080 29520 30960 32400 33840 35280 36720 38160 39600 41040 42480 43920 45360 46800 48240 49680 51120 52560 54000 55440 56880 58320 59760 Airflow m³/h Note: The above data refers to a single module pressure drop. Twin modules in series = single module drop x 2, Triple modules in series = single module drop x 3 8

Typical Configurations HEM NVx & SL Single Units Output Availability NVx Range 10-200 kw in 15 single unit sizes SL Range 30-200 kw in 12 single unit sizes Double Units Output Availability NVx Range up to 400 kw SL Range uo to 400 kw Configured of single units of different kw output sizes to suit Triple Units Output Availability NVx Range up to 600 kw SL Range uo to 600 kw Configured of single units of different kw output sizes to suit 9

Burner Enclosures Burner enclosures are available for weatherproofed external and internal plant room applications. Fully galvanized steel construction in either self finish or durable epoxy powder coated paint finish to BS 10-A-05 as standard Other standard BS or RAL colours are available priced upon application. External Enclosure Plant Room Enclosure Airflow Direction Standard Airflow Optional Airflow Down-Flow Left To Right Right To Left Up-Flow 10

Your Installer Guide General The following notes are provided as a guide, however installers and operators should fully acquaint themselves with the more detailed guidance provided in the relevant installation manual. For copies of such manuals please consult our technical department or visit our website - www.powrmatic.co.uk Standards All Powrmatic HEM modules should be installed, commissioned and operated with due regard to appropriate regulations including but not limited to BS6230:2011, Gas Safety (Installation and Use Regulation) 1998, other relevant Codes of Practice, the possible requirements of Local Authorities, Fire Officers and insurers. Application HEM modules are typically applied in four distinct configurations and due regard is required for each to ensure safe and reliable operation as well as compliance to necessary regulations. Typical application types are as follows External Internal Plant room Dedicated compartment within an air handling unit or process heater which itself may be externally located, internally located or within a plant room Location and Position Modules should be firmly fixed within their environment, free from vibration and protected from the effects of rain, spray or water ingress. External modules should be fitted with a dedicated Powrmatic burner enclosure. Consideration should also be given to flue routes and points of exit, gas, electrical and where applicable control connections. Modules should not be installed in hazardous areas or areas where there is a foreseeable risk of flammable or corrosion inducing particles, gases or vapours being drawn into the combustion air or main fan circuits. Areas where special consideration or advice may be required could include but is not limited to - where de-greasing solvents are present, even in minute concentrations where paint spraying is carried out where styrenes or other laminating products are used where airborne silicone is present where petrol engined vehicles are stored or maintained where dust is present (ie wood working or joinery shops) where high levels of extract persist Installation in such areas may be possible under specific conditions. Please consult our technical department for further information. Plant Room or Enclosure Locations Specific requirements exist where modules are installed within plant rooms or enclosures, including within dedicated compartments of air handling units or process heaters. Such requirements cover the provision of positive ductwork connections as well as ventilation for combustion air and general plant room or enclosure ventilation. It is recommended that you consult with the installation manual prior to installation. Combustion Air & General Ventilation Within the United Kingdom mandatory regulations apply concerning the provision of combustion air and general heater ventilation. Please consult the installation manual for further details. Ductwork Duct connections to and from the module should be such that the airflow across the entirety of the heat exchanger is uniform. Sharp turns and/or restrictions close to the module should be avoided. Condensing Mode Care should be taken to ensure that when modules are operated with airflows or heat output rates which will generate the production of condensate then provision should be made with respect to the specification of heat exchanger material and for the removal of condensate. If in doubt then please consult our technical department. Fan Over-Run All HEM modules require the provision of a fan over-run facility, by others, to ensure that the heat exchanger is correctly cooled at the end of each firing cycle. If in doubt then please consult our technical department. Gas Connections Care should be taken when sizing pipework to ensure that minimum gas inlet pressures are not compromised under dynamic load conditions. Isolating valves and service unions should be provided for each module and pipework installed with due regard for relevant standards and Codes of Practice. Fuel consumption and output figures contained within this brochure are at maximum firing rate and based upon nett calorific values as - Natural gas (G20) nett CV 34.02 MJ/m3 - LPG Propane (G31)nett CV 88.0 MJ/m3 Flue Powrmatic HEM modules requires a separate flue of the appropriate size and type. Systems may be installed in either the horizontal or vertical plane and maximum lengths apply and should be strictly observed. The inclusions of bends and/or provision of combustion air intake ductwork will reduce the permissible length. For further information please consult the Installation, Operation and Maintenance manual or Powrmatic Technical. Flues must be adequately supported and terminated with the approved terminal assembly, with due regard to the point of exit and its proximity to any windows, doors or ventilation intakes etc. Guarantee Powrmatic HEM Heat Modules are provided with a comprehensive guarantee. For United Kingdom sales the heater has the benefit of a two year parts and one year labour guarantee. All guarantees are subject to terms and conditions. 2 YEAR PARTS WARRANTY Installation Clearances Particular clearances may be necessary for the correct and safe function of the module as well as for maintenance purposes. Such clearances are confirmed in the relevant installation manual. 11 1 YEAR 10 YEAR LABOUR WARRANTY TIME RELATED HEAT EXCHANGER WARRANTY

Powrmatic are a leading British manufacturer of industrial and commercial heating equipment. With over 60 years of experience in the HVAC industry, our products are built with integrity, and characterised by high quality and energy-saving designs, delivering exceptional performance and facilitating compliance with energy and emission regulations. Powrmatic are also a specialist British manufacturer of natural, powered and smoke ventilation products working closely with a wide range of architects and consultants whilst also a supplier of a range of air conditioning and evaporative cooling equipment. We provide a full product application advice service for architects, mechanical engineers, installers and end users to ensure the best products are selected to meet the required budget, design and regulatory requirements. Our heating and ventilation engineers are also supported by distribution partners and a network of installers who are knowledgeable in the supply, installation and maintenance of all of our equipment. Get in touch United Kingdom Office Powrmatic Limited Hort Bridge Ilminster Somerset TA19 9PS tel: +44 (0) 1460 53535 fax: +44 (0) 1460 52341 e-mail: info@powrmatic.co.uk web: www.powrmatic.co.uk Ireland Office Powrmatic Ireland 45 Broomhill Close Tallaght Dublin 24 tel: +353 (0) 1452 1533 fax: +353 (0) 1452 1764 e-mail: info@powrmatic.ie web: www.powrmatic.ie FOR THE LATEST NEWS, CASE STUDIES, AND TECHNICAL SUPPORT FOLLOW US ON #keepingthenationwarm ICOM Energy Association EURO-AIR QUALITY Powrmatic pursues a policy of continues improvement in both design and performance of its products and therefore reserves the right to change, amend or vary specifications without notice. Whilst the details contained herein are believed to be correct they do not form the basis of any contract and interested parties should contact the Company to confirm whether any material alterations have been made since publication of this brochure. Issue 5.9 ErP January