ETLConMon CONDITION MONITORING Product Datasheet icount Oil Sampler (IOS) Portable Condition Monitoring The icountos (IOS) is an innovative solution to the challenge of measuring the quality of hydraulic oils and hydrocarbon fuels in many different applications: from renewable energy, marine and offshore, to manufacturing, mobile, agriculture, military and aerospace. Compact, lightweight and robust, the truly portable IOS makes field analysis simple, quick and easy. ETL ConMon www.env-t.com
Overview Able to sample directly from a hydraulic reservoir, barrel, vehicle fuel tank or from a high pressure online hydraulic system with the addition of a pressure reducing adaptor; the IOS is undoubtedly the most adaptable service tool available today. The system is completely self contained, with laser detection particle counter, battery and pump plus memory with web page generator for data download storage onto any PC or laptop - combined into a single unit. The IOS uses proven laser detection technology, which delivers precise, repeatable and consistent results, for real time detection of both particulates and moisture, down to 4 microns in size. Just as importantly, the IOS has been developed to offer a wealth of features, combined with simplicity and ease of use, at a cost that is far lower than competing systems, and which fits within most maintenance budgets. Powerful and easy to use 2. ETL ConMon Product Datasheet
Wherever, whenever you need to be 00% sure of oil and fuel quality With its robust carrying case, sealed to IP67, and proven laser and diagnostics technologies, the IOS is the perfect tool for maintenance and plant engineers to use with all fixed and mobile plant and machinery. IOS technology is proven in many different applications, under the most demanding conditions, and is used by leading companies around the world. Construction In the construction and mining sector, IOS is ideally suited to service and fluid monitoring of essential equipment and services. Defence Industry In the defence industry, IOS provides essential condition monitoring support for mission critical front line battle tanks and military vehicles. Automotive Manufacturers The IOS is the perfect diagnostic instrument to help automotive manufacturers develop predictive monitoring programmes. Military Ease of on-site use, light weight and portability are key IOS features for monitoring fuel quality in military bulk fuel installations in theatre. Wind Turbine Accuracy and speed of use make the IOS ideal for wind turbine engineers, for both rountine maintenance and emergency repairs. Aviation In the aviation sector, the ability to meet strict quality controls makes the IOS the perfect choice for ground handling support companies, ensuring clean and dry fuel deliverance. T. +44 (0)423 5229 E. sales@env-t.com www.env-t.com.3
How the IOS works The IOS quality condition monitor for hydraulic oils and hydrocarbon fuels uses advanced technology to produce extremely consistant and repeatable results. At the heart of the system is a sophisticated laser detector, providing continuous measurement of fluid flow passing through a sample tube. Measurements are taken every second as standard, although measurement intervals and test period can be defined by the user, with results being reported immediately and updated in real time. Data is displayed on a built-in OLED digital display and can also be stored for subsequent upload to the embedded icount s web page interface via a RJ45 cable. Hydraulic circuit Motor PRV INPUT 0.3 bar Check Valve 350 bar max.input pressure (Optional) 2.5 bar max. input ressure p to icountos Pump Flowcell 0 bar Check Valve OUTPUT Proven laser detection technology Our experience in developing laser light obscuration or blockage and applying that technology in portable particle counting and detection is what makes our range of contamination analysers so very special. Fig. In simple terms a controlled column or ribbon of contaminated fluid enters the laser optical scanner chamber. Fig 2. On reaching the photo diode cell, the highly accurate laser light is applied and projected through that oil ribbon. Fig 3. A cast image or shadow created by the contaminant in the oil creates a measurable change in the light intensity. 4. ETL ConMon Product Datasheet
Dimensions The IOS quality condition monitor for hydraulic oils and hydrocarbon fuels uses advanced technology to produce extremely consistant and repeatable results. Dimensions are given in mm (inches) Low pressure connection setup We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and only the hose fittings provided are used. High pressure connection setup (High pressure is defined for this unit as more than 2.5 bar, with a maximum of 350 bar) We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and only the hose fittings provided are used. The IOS is suppled with two high pressure hose assemblies: ACC6NN034, and a Pressure Reducing Valve (PRV) ACC6NN027. Attach OUTLET (Ø 4mm) hose To remove the PRV, press down on the removal tool at the same time as lifting PRV off. T. +44 (0)423 5229 E. sales@env-t.com www.env-t.com.5
icount OS Features Proven Laser Detection Technology The IOS uses light obscuration, light blockage technology. A light source is projected through a moving column of oil or fuel. Contaminants in the fluid interrupt the light beam, casting images on a photo diode cell, where the resulting change in light intensity produces a directly proportional change in electrical output. 3 2 4 5 7 6 2 High Onboard Test Data Storage Capacity Class leading onboard memory provides storage capacity for up to 250,000 sets of test results. Data is displayed instantly, stored or downloaded to a PC or laptop for analysis via a standard IP68 RJ 45 patch cord connection; a 2m cable is supplied as standard. (File types - text/csv or XMI) 8 6. ETL ConMon Product Datasheet
3 Tough storm casing The robust waterproof IP54 (When open) case and fully sealed impact resistant brushed stainless steel front panel provide excellent protection in the most demanding of applications. The combined unit weighs under 5kg and meets airline carry-on regulations, making it easy and safe to use anywhere in the world. 4 Fast contamination detection The IOS provides fast detection of the presence of contaminants, with the results being shown on the front panel mounted, high visibility OLED digital display. This provides easy identifi cation of fluid condition, showing measured codes, the sizes per channel in microns, the user defi nable limits and moisture sensor readings. 5 Quick connection Connecting the IOS is quick and reliable. The fluid connectors are on the front panel, with two secure push fittings: 6mm diameter inlet and 4mm diameter outlet/drain. We can supply dedicated hoses and fittings for use with all hydraulic and hydrocarbon fluids. 6 Long life remote operation The IOS uses a long life regulated 2 Vdc power supply, with an M2, 4 pin connector, plus a rechargeable NiMH detector battery unit for use onsite or in remote locations. 7 Complies with the latest standards The IOS is designed in accordance with the latest global standards including: CE marking EC Declaration of Conformity Pressure Equipment Directive/ Machinery Directive EMC EN6000-6-3:200 EMC EN6000-6-2:200 EN 600-:200 8 Fluid and pressure control The IOS automatically adjusts flow rates, to an optimum level of 60ml/min. Total flow range is between 40 and 40ml/ min, with maximum online operating pressure being 2.5Bar (36psi). An optional inlet reduction valve is also available for high pressure applications. Flow control - pressure reducing valve (PRV) A pressure compensated PRV device (Part number ACC6NN027) has been developed to enable testing where flow pressures in the hose exceeds 2.5 bar, up to a maximum of 350 bar. Manual Connection: Press the Pressure Reducing Valve firmly into the INLET port Connect INLET (Ø 6mm) hose T. +44 (0)423 5229 E. sales@env-t.com www.env-t.com.7
icount OS Web Interface The IOS is a unique product in that it has its own web page generator which means that thdeigsitaolred data can be downloaded or viewed on any PC or laptop. Utilising a computer s Internet Explorer utility, simply plug in the supplied network cable, open Explorer and enter the IOS s unique IP/MAC address. Here are some of the information screens. Homepage. Product description 2. Key features 2 Data log page. Start and Stop data logging 2. Save data in one of three date formats: TXT format CSV (Comma Separated Variables) XML (extended Markup Language) 3. Clear data logging memory 4. List of the five last samples taken 5. Memory usage 2 3 4 5 8. ETL ConMon Product Datasheet
Unit status page. The Unit Status page is a list of current values for various parameters for the connected IOS unit. Configuration page. Alarm limit settings for: 4μm channel 6μm channel 4μm channel 2. Alarm limit setting for Relative Humidity 3. Measurement period 4. Data logging interval 5. Unit name 6. Unit location 2 5 6 3 4 Configuration: set report standard page. Select either the ISO4406:999 or NAS638 standard 2. Confirm the selected standard 2 T. +44 (0)423 5229 E. sales@env-t.com www.env-t.com.9
Technical Specifications Feature Product start-up time Measurement period Reporting interval Principle of operation International codes range Calibration Recalibration and Servicing Working pressure Flow range through IOS Fluid connection interface Ambient storage temperature for unit Operating temperature for unit Operating humidity range Fluid operating temperature (Oil) Fluid operating temperature (Fuel) Moisture sensor Computer compatibility Power requirement Certification Specifications 0 seconds minimum Default 30 seconds run time; 5 seconds data logging time Option: User can define up to 99 minutes run time Onboard data storage every second. Output via RJ45 connection Laser diode optical detection of actual particulates ISO 7 22; NAS 0 2 (+/- ISO Code) Calibration by recognised online methods confirmed by the relevant ISO procedures. MTD - via a certified primary ISO 7 automatic detector using ISO 943 principles. Particle distribution reporting to ISO 4406:999 Recommended every 2 months 2.5 350 bar (35 5000psi) Pressures above 2.5 bar require the use of a Pressure Reducing Valve (PRV) ACC6NN027 40 40ml/minute; controlled at 60ml/min by IOS s internal pump INLET: 6mm push-fit. DRAIN: 4mm push-fit 40ºC to +80ºC; 40ºF to +76ºF 30ºC to +80ºC; 22ºF to +76ºF 5%RH to 00%RH +5ºC to +80ºC; +4ºF to +76ºF 20ºC to +70ºC; 4ºF to +58ºF Linear scale within the range 5%RH to 00%RH IP68-rated RJ45 connection that may be connected to a laptop computer s RJ45 LAN port using the 2m cable supplied Regulated power supply supplied with the unit IP54 rating (unit open) IP67 rating (unit closed) EC Declaration of Conformity Pressure Equipment Directive / Machinery Directive EMC EN6000-6-3:200 EMC EN6000-6-2:200 EMC EN600-:200 What is included? Offline IOS 20 EUR/UK/US x IOS Oil Sampler Unit Offline IOS 220 EUR/UK/US x IOS Oil Sampler Unit + x Power Supply + x Power Supply + x RJ45 LAN Cable + x RJ45 LAN Cable + x Low Pressure Hose + x Low Pressure Hose + x PRV WARNING-USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Environmental Technologies Ltd, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through their own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the applications are met. The user must analyse all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Environmental Technologies or its subsidiaries or authorised distributors. To the extent that Environmental Technologies or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. The operation of the products described here in is subject to the operating and safety procedures details of which are available upon request. Sales conditions The items described in this document are available for sale by Environmental Technologies Ltd, its subsidiaries or its authorized distributors. Any sale contract entered into by Environmental Technologies Ltd will be governed by the provisions stated in Environmental Technologies standard terms and conditions of sale (copy available upon request). 0. ETL ConMon Product Datasheet
Ordering Information *Fluid Type 3: Contact Environmental Technologies Key Fluid type Calibration Connection Options IOS220EUR Mineral MTD Online No options IOS20EUR Mineral MTD Offline No options Key Fluid type Calibration Connection Options Region ios Mineral 2 MTD Online 0 No options UK 3 Aviation fuel (4 channels*) 2 Offline EUR USA Accessory Part Numbers Power Pack (UK 2m cable) ACC6NE023 Power Pack (EUR 2m cable) ACC6NE024 Power Pack (US 2m cable) ACC6NE025 Pressure Reducing Valve (PRV) ACC6NN027 (Standard with IOS 220) Verification Fluid SCR.MISC.067 Carry Strap ACC6NN030 Low Pressure Hoses ACC6NN03 (4mm and 6mm) High Pressure Hose Assembly ACC6NN034 (Standard with IOS 220) Hose Kit Bag (includes one power pack, RJ45 patch cable and low pressure hose connectors) ACC6NN029 (Standard with IOS 20 EUR and IOS 220 EUR) T. +44 (0)423 5229 E. sales@env-t.com www.env-t.com.
Environmental Technologies Limited Grimbald Crag Road Knaresborough HG5 8PY United Kingdom T +44 (0)423 5229 F +44 (0)423 530043 E sales@env-t.com www.env-t.com The specification and photography above is for reference only and may be subject to change. ETL, ETL Flow, ETL ConMon are trademarks of ETL Ltd. 204 Environmental Technologies Ltd. All rights reserved.