Foundry & Forging Overview the force of nature
What is Dry Ice Cleaning? Environmentally responsible cleaning and surface preparation. How does it clean? Dry ice cleaning uses solid CO2, a non-abrasive media that won t damage surfaces or equipment. The super cooled dry ice pellets or particles are accelerated at supersonic speeds and sublimate on impact, resulting in the surface being cleaned, lifting dirt and contaminants off the underlying substrate. How it works... Instead of abrasive media to grind surfaces (and damage them), Cold Jet uses dry ice (Solid CO 2 ) accelerated at supersonic speeds that sublimate upon impact and lift contaminants from substrates. Cold Jet nozzles feature MERN Technology used by NASA While pellets are most suitable when removing heavy, thick contaminants, shaved ice is ideal for cleaning delicate substrates, intricate geometries or tiny openings. The versatile i 3 Series features our patented dry ice block shaving and feeder technology, providing a powerfully gentle and precise clean. The revolutionary Aero Series features our SureFlow System, ensuring a reliable flow of dry ice pellets for a superior and efficient clean. MERN: Multiple Expansion Reflection Nozzle MERN: A technology used in similar form in the aviation industry to achieve optimum energy efficiency with maximum performance enhancement. MERN BENEFITS 1 Nozzle for different applications Quality design Easy handling Environmentally responsible Improved quality of products
Dry Ice: The Green Clean A safe alternative for you and the environment Dry ice cleaning is effective and safe Dry ice is an approved medium by the EPA, FDA and USDA as an acceptable material in cleaning methods. For food processors, dry ice cleaning has been documented by the Food Standards Agency to effectively decontaminate surfaces of Salmonella, E. coli and Listeria. Dry ice cleaning does not release harmful gases into the atmosphere. Dry ice does not produce CO 2 or add CO 2 to the atmosphere and therefore does not contribute to the greenhouse effect. Dry ice cleaning does not generate secondary waste. Dry ice cleaning is safe and nontoxic (once pellets impact the surface, they dissipate). Dry ice cleaning reduces or eliminates employee exposure to (and corporate liability from) the use of dangerous chemical cleaning agents. Environmentally Responsible In addition to being clean and safe, it is also important to remember that dry ice is obtained as a byproduct of other industrial processes - i.e. it is made from reclaimed CO 2. It does not produce CO 2 or add CO 2 to the atmosphere and therefore does not contribute to the greenhouse effect. Dry ice cleaning is truly and completely environmentally responsible. Other cleaning methods can be toxic When using solid grit media or water for cleaning hazardous materials, the cleaning media also becomes hazardous, requiring special handling, disposal and regulatory reporting. Dry ice creates none of these waste stream additions. Sand, soda or water blasting can create downstream contamination that affects surrounding installations. Soda blasting can kill surrounding vegetation. Chemical and solvent cleaning methods are toxic, which creates toxic waste and requires disposal. Workers are exposed to potentially harmful substances through the use of chemicals and solvents. We ve been able to cut back on our use of chemical solvents. We use about 25% of what we used to, which makes us a much more environmentally responsible company. Matt Schrift, Engineer Robotworx It s better for the people and for the environment. This technology has shaved time and allowed us to reduce our use of chemicals. Bob Hawkey Versa-Trim Using dry ice cleaning reduces harmful air emissions and generally creates no addition to the volume of the cleaning process waste stream in-process machinery can be cleaned on-line, resulting in decreased labor costs and less down-time. EPA technical fact sheet for TCA hazards and alternatives. EPA 905-F-00-026
Dry Ice MicroParticles Less Air. Less Ice. More Coverage. Cold Jet s patented, shaved dry ice MicroParticle technology provides the deepest clean for many applications. By shaving dry ice media into the finest MicroParticles, more particles enter the air stream and strike the surface per second than traditional methods, quickly eroding the contaminant away and providing the fastest clean. The sugar-sized, shaved MicroParticles will enter the hardest-to-reach places and are small and delicate enough to pass through sensitive materials (like vents) for a deep clean without worry of damaging the surface. Managing consumables is important when incorporating dry ice cleaning and shaved MicroParticles will save you time and money. Due to the particle size, less compressed air is needed to propel the shaved MicroParticles to peak velocities, resulting in a much quieter clean. In addition, the improved particle coverage and particle strikes per square inch when shaving reduces the amount of dry ice required for cleaning. vs. MicroParticle Systems Shaved dry ice technology - MicroParticles Faster Because the surface is hit by more MicroParticles at a time, it is cleaned faster and more evenly Quieter When compared to pellets or fragmented pellets, MicroParticles produce less noise, resulting in a better working environment Safer MicroParticles minimize the risk of damage to surfaces, vents, ducts, bridges, high gloss polished forms or ejectors 3mm pellets Flexible Due to size, MicroParticles are able to reach areas where pellets and conventional methods can not Economical Less power and kinetic energy are needed to accelerate MicroParticles, significantly reducing dry ice and compressed air consumption i 3 MicroClean Accepts pellets, nuggets or block with patented shaved technology Designed for absolute precision Easy to maintain with removable panel design Table-top footprint, includes cart for mobility SDI Select TM 60 Uses any form of dry ice (standard block, 3mm pellet, nugget slice, leftover scrap) Bypass for full 3mm pellet performance Clean from as low as 50 CFM, using 1/3 of the compressed air and reducing noise levels and air usage Increase blast pressure up to 250 PSI to clean the most stubborn contaminants
Industry Overview: Foundry and Forging Reduced cleaning time = less downtime A Faster, More Productive Clean. A major issue for the foundry and forging industries is the downtime caused when cleaning permanent aluminum molds, core box vents, semi-solid castings and die casting machines. Typical manual cleaning methods require cooldown, disassembly, unproductive hours of messy hand cleaning or bead blast cleaning and then reassembly. In addition, most traditional cleaning methods are not fully effective and often result in damage to the part or equipment. Dry ice cleaning offers significant improvement in cleaning times (up to 60%) as well as reduction of damage to equipment and resulting scrap product. As dry ice blast cleaning allows a non-conductive, in-place method to clean parts, even touch-up cleanings are safe and easy. Discover Cold Jet. Contact Cold Jet today to speak with an industry expert and choose the best cleaning solution for your application. Call 1.800.337.9423 or visit us online at www.coldjet.com to learn more. Cold Jet vs traditional cleaning methods. CLEANING METHOD NO SECONDARY WASTE Permanent Aluminum Molds Refractory Coatings Core Boxes and Vents Die Cast Tooling Shell Core Molds Semi-solid Castings / Forging Remove Resins & Release Agents General Equipment & Facility Conveyors General part cleaning Reduce production downtime Eliminate disassembly of molds Clean better, hot and in-place Eliminate waste disposal cost Increase production time Non-abrasive, no damage to tooling Environmentally responsible Delivers superior as-cast finish NON- CONDUCTIVE APPLICATIONS KEY BENEFITS REFERENCES Join industry leaders already benefitting from Cold Jet dry ice blast cleaning systems. NON-TOXIC* NON- ABRASIVE Dry Ice Blast Cleaning Sand Blasting * Soda Blasting * Water Blasting * Hand Tools Solvents/Chemicals * Upon contact, traditional blasting materials become contaminated when used to clean hazardous substances and objects. These blasting materials are then classified as toxic waste and require appropriate safe disposal. Before After Americas. Europe. Asia. www.coldjet.com/offices
Case Study: Progress Casting Group Foundry cleans core boxes and molds with Cold Jet dry ice MicroParticles faster & quieter COMPANIES Progress Casting Group APPLICATION Cleaning core boxes and molds with Cold Jet s patented shaved dry ice technology SOLUTION i 3 MicroClean BENEFITS Core boxes: Cold Jet reduces cleaning time from 3.25 hrs. to 28 minutes or 85.6% No damage to the ventilation slots Approx. annual labor savings: $15,340 Approx. annual productivity gain: $92,115 Annual net profit (5 mold machines): $106,544 Rate of Return: 367% Pays for itself in 3.3 months Permanent Aluminum Molds: Cold Jet reduces cleaning from 4.5 hrs to 35 min (no need to cool, disassemble and reheat the machine) Annual net productivity gain: $250,500 Approx. annual labor savings: $31,313 Approx. annual net profit: $271,575 Rate of Return: 905% Pays for itself in 1.3 months The Situation The Progress Casting Group in Plymouth, Minnesota / USA, was founded out of Continental Castings in 1962 and the Progress Foundries in 1982. The foundry specializes in precision die casting and sand castings for the automotive, aerospace and defense industries. The refractory coating (releasing agent), the resin spray buildup, sand casting components and core residues on the core boxes and low-pressure casting molds are currently being removed by sand blasting and manual brushes. Both cleaning processes are slow and ineffective - causing damage to machines and putting workers safety at risk. Sand blasting destroys the urethane on the molds and both methods routinely destroy the vents on the core boxes. The Challenge The Progress Casting Group was looking for a cleaning method that removes the refractory coatings and other residual material without damaging mold vents. In addition, uneven refactory coating should be avoided as this can affect the quality of the final product and the speed of production. Release agents and residual materials should also be removed from the surface as smooth as a feather without rounding the corners, an important prerequisite for product quality. The area around the tool should be clean and safe for the employees. The tools need to be cleaned as after every use to minimize the downtime and the molds should still be hot to reapply the refractory coating. The problem with steel shot, glass bead and sandblasting is the possibility of mold vent damage and urethane damage on molds. Rounding of mold edges leads to flash on the parts, shortens the mold life, creates secondary waste and potential eye injuries from atmospheric contaminants. Manual cleaning with chemicals and brushes is extremely labor intensive and potentially harmful to the workers, causing long downtime and inefficient and ineffective clean in some places. CUSTOMER COMMENTS We estimated that it would pay for itself in six months; I know that it took only a month. Every foundry needs to own one
The Cold Jet Solution Cold Jet is the only supplier that offers the patented shaved dry ice technology for dry ice MicroParticles on the market. Many small dry ice MicroParticles clean the surface faster, smoother and much quieter than conventional 3 mm pellets. The dry ice blast cleaning process is similar in concept to sand or soda blasting, where the respective media is accelerated through a pressurized airstream. The main difference is that, rather than sand or soda, Cold Jet s system use recycled CO 2 in the form of dry ice MicroParticles to clean surfaces. The CO 2 MicroParticles are accelerated at supersonic speeds through a specialized hose and nozzle. Once the MicroParticles hit the mold surface, the combination of kinetic energy and thermal gradient effects of the dry ice blast breaks the bond between the surface and the residue. Upon impact with the tool surface, the CO 2 sublimates, returning to its natural gas form, leaving no secondary waste to clean up. BEFORE The Result The Progress Casting Group tested a Cold Jet MicroParticle dry ice cleaning system and used it to the clean their most delicate screen vents at full blast. Even at maximum blast aggression, there was no damage to the parts and the molds looked brand new. The system was shown to the president of the company and after the test, he turned around and said: Buy it immediately! Within two days, the Cold Jet dry ice blasting system was in our company and at work, said Daryl Hesch, Tooling Supervisor at Progress Casting. Today, it takes one worker 10 minutes to clean a mold while it remains hot and online, whereas it took two to three workers, 3-4 hrs to clean one or two molds previously. The tooling supervisor estimates that they are saving $400 - $500 per mold with a Cold Jet dry ice blasting system. We estimated that it would pay for itself in six months, but it took only a month. This machine is incredible, said Hesch. Every foundry needs to own a Cold Jet dry ice MicroParticle cleaning system. AFTER Benefits of MicroParticles - Faster - Quieter - Safer - Flexible - Economical Americas. Europe. Asia. www.coldjet.com/offices
Case Study: KS Aluminium-Technologie GmbH Installation of a Cold Jet P325 Pelletizer for onsite dry ice production in the foundry industry COMPANY KS Aluminium-Technologie GmbH Mr. Werner Fiedler Beschaffung Hafenstr. 25 74172 Neckarsulm Germany APPLICATION Dry Ice Production COLD JET SYSTEM Cold Jet Pelletizer P325 BENEFITS Production efficiency The Situation KSPG AG is the parent company of Rheinmetall s Automotive sector. As a global first-tier supplier to the automotive industry, KSPG commands foremost positions in the product and component segments air supply, emission control and pumps as well as in the development, manufacturing and aftermarket supply of pistons, engine blocks, and plain bearings. The products are developed in cooperation with leading automotive manufacturers. According to its strategic focus, the company is divided into divisions: Hardparts (including KS Aluminium-Technologie GmbH), Mechatronics and Motor Service. The engineering and casting of innovative aluminum cylinder crankcases has evolved into a widely demanded core capability of KS Aluminium- Technologie GmbH in its role as direct development partner in the auto industry. Nowadays, the company is among the leading producers of such cylinder blocks and a market leader in the premium segment for these products. From its plant in Neckarsulm, KS Aluminium-Technologie supplies many leading German and international carmakers with aluminum engine blocks for use in gasoline and diesel engines. Among the series-production casting techniques employed are low-pressure permanent mold casting, pressure diecasting, and squeeze casting. KS Aluminium-Technologie GmbH (KS) currently has about 800 employees. Werner Fiedler originally comes from the production section so he knows the needs and concerns on the workfloor and gladly takes control over the pelletizer. They started another production area in 1995 for dry ice cleaning because it is a gentle cleaning method. Sand-blasting was too abrasive and difficult to handle. Due to the cleaning application, it was clear for KS that they also want to produce dry ice themselves, as it was difficult to purchase dry ice at the time and they wanted to have fresh dry ice on hand to make cleaning more effective. The Problem In the beginning, KS used a pelletizer from a Cold Jet competitor that was an outdated technology and the cost of CO 2 consumption was too high. An additional problem was the cost of repair as the pelletizer was very susceptible to interference. The machine could no longer be operated reliably and KS often had to order dry ice from outside the company. (Picture: KSPG Automotive)
KSPG AG Customer Center Neckarsulm (Picture: KSPG Automotive) CUSTOMER COMMENTS We work in different shifts so the pelletizer will be operated by several employees. The old pelletizer was not user-friendly and an error by the operator or possible damage was inevitable. We no longer have this problem with the new pelletizer. This is a very important point in practice. The Cold Jet Solution As KS always wants to be on the cutting edge of technology, they decided to buy a new Cold Jet pelletizer. If there is a weak link in the production process, the whole production suffers, said Werner Fiedler. The company already had experience with Cold Jet through the dry ice cleaning equipment and they know Cold Jet as a competent company that offers excellent service and support. The service team is regularly on site and kept them always well informed about the latest developments. Therefore, it was obvious to contact Cold Jet about the purchase of a new pelletizer. After a very convincing onsite presentation from the European General Manager to our production department, we decided to go for the Cold Jet P325 with a production capacity of 136 kg / hour, said Fiedler. The pelletizer is the only one on the market that can produce high-density premium dry ice and is still very compact. Less scrap ice, a longer shelf life and a higher density means higher cost savings for KS. The Result The entire project was implemented within 3 months. The most important factor in the purchase decision was the efficiency of the P325. KS had complete confidence in Cold Jet and their service. Another important point was the ease of use. We work in different shifts, said Fiedler. That means that the pelletizer will be operated by several employees. The old pelletizer was not user-friendly and an error by the operator or possible damage was inevitable. We no longer have this problem with the new pelletizer. This is a very important point in practice. KS expects the new pelletizer to reduce maintenance time, increase product lifetime and to improve both product and ice quality. They also hope to reduce ice consumption during cleaning by using high-quality dry ice. Fiedler especially liked the function of the automatic timer and the start and stop function with automatic shutdown of the pelletizer. Every step has been coordinated with all participating companies. From the initial inquiry to the installation, we are very satisfied, said Fiedler. The employees of Cold Jet were very friendly, reliable and supported us throughout implementation. We look forward to future collaboration with them and the potential for future pelletizer purchases. Pelletizer P325 (Picture: Cold Jet) Americas. Europe. Asia. www.coldjet.com/offices
Aero 40FP Setting a new standard in dry ice blast cleaning. the force of nature A major issue for the foundry and forging industries is the downtime caused when cleaning permanent aluminum molds, core boxes and vents, die cast machines and tooling, shell core molds, semi-solid castings and conveyors. Cold Jet has developed an all new Foundry Edition a comprehensive application solution that addresses all the needs for the foundry industry. HOPPER AGITATION & RAMROD SYSTEM Our SureFlow system prevents clogging and pellet sublimation, ensuring uninterrupted cleaning performance. STAINLESS STEEL ROTOR Upgraded stainless steel material for improved durability. ONBOARD PRESSURE & FLOW REGULATOR Internal, resulting in a smaller, lighter weight machine with superior performance. G1 PERFORMANCE APPLICATOR Heavy duty applicator with ultimate reliability. Aero 40FP - Foundry Edition The new Aero 40FP Foundry Edition is a full pressure dry ice cleaning system packaged with accessories that will provide the best clean for your environment. The Aero 40FP is a Performance Class machine utilizing our advanced SureFlow pellet technology, featuring an isolated, insulated hopper with advanced agitation, internal pressure regulator, full pressure dosing system, stainless steel rotor and is equipped with foundry-friendly accessories. The Aero 40FP Foundry Edition guarantees the best pellet integrity, maximum cleaning aggression and the most reliable blast stream on the market. ERGONOMIC HANDLES UREBRADE BLAST HOSE WITH FIRE SLEEVE Protects blast hose from high temperatures and ensures continued blast flow. REMOVABLE ELECTRIC POWER CORD Provides increased versatility and easy replacement if damaged in tough environment. SUREFLOW QUICK DISCONNECT FITTINGS WELDED STEEL FRAME HOSE HANGER DRY ICE CAPACITY 40 lb (18.2 kg) FEED RATE 0-4.5 lbs/min (0-2 kg/min) Ultra-light and aerodynamic to ensure full particle flow and maximum performance. Removable for use on replacement hoses. LOW NOISE FOUNDRY NOZZLE (310S.5) Axisymmetric to allow you to clean at a distance from the contaminant without sacrificing pellet integrity. PROTECTIVE MACHINE COVER Provides barrier around the machine, shielding the feeder system from foreign contaminants and protecting your investment. CUSTOM CARE PM Extend the life of your equipment with a custom care preventative maintenance plan. 360 TURNING RADIUS DIMENSIONS 36 x 20 x 40 in (91 x 51 x 102 cm) WEIGHT 257 lbs (117 kg) AIR CONSUMPTION 50-165 CFM (1.4-4.7 m 3 /min) at 80 PSI (5.5 bar) BLAST PRESSURE RANGE 20-250 psi (1.4-17.2 bar) POWER 1/4 HP, AC Motor, 1,750 RPM SPEC.A40FP.2015.0811 Americas. EMEA. Asia-Pacific. www.coldjet.com +1 800 337 9423 +32 (0) 13 53 95 47 +81 3 6869 2665 www.coldjet.com/offices
Aero 80FP Setting a new standard in dry ice blast cleaning. the force of nature A major issue for the foundry and forging industries is the downtime caused when cleaning permanent aluminum molds, core boxes and vents, die cast machines and tooling, shell core molds, semi-solid castings and conveyors. Cold Jet has developed an all new Foundry Edition a comprehensive application solution that addresses all the needs for the foundry industry. HOPPER AGITATION & RAMROD SYSTEM Our SureFlow system prevents clogging and pellet sublimation, ensuring uninterrupted cleaning performance. STAINLESS STEEL ROTOR Upgraded stainless steel material for improved durability. ONBOARD PRESSURE & FLOW REGULATOR Internal, resulting in a smaller, lighter weight machine with superior performance. G1 PERFORMANCE APPLICATOR Heavy duty applicator with ultimate reliability. Aero 80FP - Foundry Edition The new Aero 80FP Foundry Edition is a full pressure dry ice cleaning system packaged with accessories that will provide the best clean for your environment. The Aero 80FP is a Performance Class machine utilizing our advanced SureFlow pellet technology, featuring an isolated, insulated hopper with advanced agitation, internal pressure regulator, full pressure dosing system, stainless steel rotor and is equipped with foundry-friendly accessories. It can also be integrated into an automated dry ice production system. The Aero 80FP Foundry Edition guarantees the best pellet integrity, maximum cleaning aggression and the most reliable blast stream on the market. UREBRADE BLAST HOSE WITH FIRE SLEEVE Protects blast hose from high temperatures and ensures continued blast flow. PROTECTIVE MACHINE COVER Provides barrier around the machine, shielding the feeder system from foreign contaminants and protecting your investment. TILT-OUT HOPPER WITH STORAGE BAG Allows you to empty unused ice easily, for future use. REMOVABLE ELECTRIC POWER CORD Provides increased versatility and easy replacement if damaged in tough environment. SUREFLOW QUICK DISCONNECT FITTINGS Ultra-light and aerodynamic to ensure full particle flow and maximum performance. Removable for use on replacement hoses. LOW NOISE FOUNDRY NOZZLE (310S.5) Axisymmetric to allow you to clean at a distance from the contaminant without sacrificing pellet integrity. CUSTOM CARE PM Extend the life of your equipment with a custom care preventative maintenance plan. WELDED STEEL FRAME TILT-OUT HOPPER 360 TURNING RADIUS STORAGE COMPARTMENT HOSE HANGER DRY ICE CAPACITY 80 lb (36.4 kg) FEED RATE 0-7 lbs/min (0-3.2 kg/min) DIMENSIONS 43 x 20 x 46 in (109 x 52 x 118 cm) WEIGHT 389 lbs (176 kg) AIR CONSUMPTION 50-165 CFM (1.4-4.7 m 3 /min) at 80 PSI (5.5 bar) BLAST PRESSURE RANGE 20-300 psi (1.4-20.7 bar) POWER 1/2 HP, AC Motor, 1,750 RPM SPEC.A80.2015.0811 Americas. EMEA. Asia-Pacific. www.coldjet.com +1 800 337 9423 +32 (0) 13 53 95 47 +81 3 6869 2665 www.coldjet.com/offices
Precision cleaning and product finishing system. the force of nature A major issue for the foundry and forging industries is the downtime caused when cleaning permanent aluminum molds, core boxes and vents, die cast machines and tooling, shell core molds, semi-solid castings and conveyors. Cold Jet has developed an all new Foundry Edition a comprehensive application solution that addresses all the needs for the foundry industry. i 3 MICROCLEAN DELUXE (DX) OPTION i 3 MicroClean with optional DX upgrade can now shave both pellets and nuggets, offering patented MicroParticle technology to regions where standard block is unavailable or too expensive. Shaving high density pellets adds aggression and could be preferred for certain applications. i 3 MicroClean - Foundry Edition When precision counts, the single hose electric i 3 MicroClean featuring Cold Jet s patented shaved MicroParticle technology is your best choice. This environmentally responsible system enables you to safely clean delicate surfaces and complex cavities and crevices that other machines can t reach without surface abrasion, disassembly or harmful secondary waste. STAINLESS STEEL ROTOR Stainless steel material for improved durability. ERGONOMIC APPLICATOR Ergonomic head, extremely durable, high intensity LED lights and light weight. INTERNAL AIR FILTER STAINLESS STEEL CONSTRUCTION ICE LEVEL INDICATOR BLAST HOSE WITH FIRE SLEEVE Protects blast hose from high temperatures and ensures continued blast flow. FOUNDRY FAN NOZZLE There are a variety of nozzles available for the foundry industry, including the durable fan nozzle, available with a 0.25 in (6 mm) or 0.5 in (13 mm) blast swath. PROTECTIVE MACHINE COVER Provides barrier around the machine, shielding the feeder system from foreign contaminants and protecting your investment. CART AND COOLER Includes cart for mobility and cooler for conveniently storing dry ice. CUSTOM CARE PM Extend the life of your equipment with a custom care preventative maintenance plan. INTUITIVE CONTROL PANEL DRY ICE CAPACITY 20 lb (9.1 kg) for 6 x 6 in (150 x 150 mm) block FEED RATE 0-1.2 lb/min (0-0.6 kg/min) DIMENSIONS 22 x 16 x 21 in (56 x 41 x 53 cm) WEIGHT 130 lbs (59 kg) AIR CONSUMPTION 30-50 CFM (0.85-1.4 m 3 /min) at 80 PSI (5.5 bar) for standard nozzles BLAST PRESSURE RANGE up to140 PSI (up to 9.7 bar) POWER 1/4 HP, AC Motor, 1,750 RPM SPEC.MC.2015.0827 Americas. EMEA. Asia-Pacific. www.coldjet.com +1 800 337 9423 +32 (0) 13 53 95 47 +81 3 6869 2665 www.coldjet.com/offices
SDI Select TM 60 Any Ice. Any Application. Anywhere. the force of nature A major issue for the foundry and forging industries is the downtime caused when cleaning permanent aluminum molds, core boxes and vents, die cast machines and tooling, shell core molds, semi-solid castings and conveyors. Cold Jet has developed an all new Foundry Edition a comprehensive application solution that addresses all the needs for the foundry industry. SHAVE WITH ANY DRY ICE MEDIA Patented feeder technology creates shaved dry ice on demand, regardless of input (standard block, 3mm pellet, nugget, slice or leftover scrap ice). BYPASS FOR FULL 3MM PELLETS With heavier contaminants, simply bypass the shaving media, turn up the aggression and clean using full 3mm pellets. G1 PERFORMANCE APPLICATOR SDI Select 60 - Foundry Edition For the global foundry market, dry ice cleaning with shaved dry ice has provided significant improvement in cleaning times (up to 60%) as well as reduction of damage to equipment and resulting scrap product. Cold Jet s SDI Select 60 has taken patented shaved dry ice technology to the next level by offering the delicate, yet effective, cleaning solution in a more streamlined, single-hose solution. For the end-user, this equates to a significant reduction in air and ice consumption; therefore, providing additional cost-savings and a quieter clean. Heavy duty applicator with ultimate reliability. UREBRADE BLAST HOSE WITH FIRE SLEEVE Protects blast hose from high temperatures and ensures continued blast flow. SUREFLOW QUICK DISCONNECT FITTINGS Ultra-light and aerodynamic to ensure full particle flow and maximum performance. Removable for use on replacement hoses. WELDED STEEL FRAME ERGONOMIC HANDLES HOSE HANGER DRY ICE CAPACITY 60 lb (27.2 kg) FEED RATE 0-6 lb/min (0-2.7 kg/min) DIMENSIONS 24 x 28 x 43 in (61 x 71 x 109 cm) LOW NOISE FOUNDRY NOZZLE (310S.5) Axisymmetric to allow you to clean at a distance from the contaminant without sacrificing pellet integrity. PROTECTIVE MACHINE COVER Provides barrier around the machine, shielding the feeder system from foreign contaminants and protecting your investment. CUSTOM CARE PM Extend the life of your equipment with a custom care preventative maintenance plan. 360 TURNING RADIUS WEIGHT 343 lbs (155 kg) AIR CONSUMPTION 50-215 CFM (1.4-6.1 m 3 /min) at 80 PSI (5.5 bar) for standard nozzles BLAST PRESSURE RANGE 20-250 PSI (1.4-17.2 bar) POWER 1 HP, AC Motor, 1,750 RPM SPEC.SDIS60.20150819 Americas. EMEA. Asia-Pacific. www.coldjet.com +1 800 337 9423 +32 (0) 13 53 95 47 +81 3 6869 2665 www.coldjet.com/offices
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Review Evolve the way you clean your equipment with the world s first multi-power dry ice blasting machine! The Elite 20 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Elite 20 provides a dry ice blasting experience that is divergent in the industry. Stainless steel body Air only blasting option Machine controlled gun light More powerful motor Insulated hopper Made with a pure stainless steel frame, the Elite 20 is a dynamic machine designed to give you the thorough clean you need by supplying a gentle way to decontaminate equipment. Perfect for lighter applications like those found in the pharmaceutical and food industries, the Elite 20 is the only tool for cleaning and maintaining equipment. The user friendly control panel gives you easy access to controls and maintains blasting parameters. IceTech Dry Ice Blasting: powered by Multifunctional Environmentally-friendly Non-abrasive Non-toxic Non-electrical conductive Completely dry Void of secondary waste Cleans equipment online Cleans equipment at operating temperature Offer low pressure and high pressure blasting capabilities Less power consumption Lowest cost of ownership on the market What makes the Evolution Line different? The Evolution Line provides the perfect universal dry ice blasting experience. New, quick change dosing disc allows for a faster replacement, which leads to shorter downtime and lower maintenance costs. The insulated lid and hopper helps eliminate clumping of the dry ice, and provides troublefree blasting time. The stainless steel frame provides a high strength, scratch-resistant machine designed to keep up with the toughest conditions, while still suitable for lighter applications. TECHNICAL DATA: Dimensions mm/inch: Length: Width: Height Incl. handle: Elite 20 3/4 739.7 / 29 450 / 17.7 1080 / 42.5 Weight: kg:/lbs: 104 / 230 Dry Ice Capacity: liter: / ft 3 : 20 / 0.71 Dry Ice Consumption: kg/hr: lbs/min: Supply Pressure: bar: psi: Blasting Pressure: bar: psi: Air Consumption: Nm3/min: cfm: (depending on nozzle combination Compressed Air Connection: 30-100 1.1-3.7 min 5 - max 16 min 72 - max 232 min 2 - max 16 min 29 - max 232 0.7-10 25-353 1 claw coupling Air Quality: According to ISO 8573-1 Class 3 for environment temperature below + 5 C / 41 F Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND) Blasting Hose: 3/4 Single Hose System Noise: Noise level up to 120 db(a) Depending on blasting pressure, nozzle combination and material surface Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 (0)3 6869 2665 www.coldjet.com www.icetechworld.com
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Review Evolve the way you clean your equipment with the world s first multi-power dry ice blasting machine! The Xtreme 40 contains a 24 volts DC motor that utilizes a higher torque to eliminate freeze ups. From the complete control over ice and air consumption to the worry free troubleshooting, the Xtreme 40 provides a dry ice blasting experience that is divergent in the industry. Stainless steel body Air only blasting option Machine controlled gun light More powerful motor Empty hopper function Insulated hopper Multi Power Industrial strength collapsible handles Made with a heavy duty, pure stainless steel frame, the Xtreme 40 is designed to keep up with the toughest conditions. The user friendly control panel gives you easy access to controls & maintains blasting parameters. IceTech Dry Ice Blasting: powered by Multifunctional Environmentally-friendly Non-abrasive Non-toxic Non-electrical conductive Completely dry Void of secondary waste Cleans equipment online Cleans equipment at operating temperature Offer low pressure and high pressure blasting capabilities Less power consumption Lowest cost of ownership on the market What makes the Evolution Line different? The Evolution Line provides the perfect universal dry ice blasting experience. New, quick change dosing disc allows for a faster replacement, which leads to shorter downtime and lower maintenance costs. The insulated lid and hopper helps eliminate clumping of the dry ice, and provides troublefree blasting. The stainless steel frame provides a high strength, scratch-resistant machine designed to keep up with the toughest conditions, while still suitable for lighter applications like those found in the food and pharmaceutical industries. TECHNICAL DATA: Dimensions mm/inch: Length: Width: Height Incl. handle: Xtreme 40 3/4 795/ 31.3 534 / 21 990 / 38.9 Weight: kg:/lbs: 117 / 257 Dry Ice Capacity: liter: / ft 3 : 40 / 1.41 Dry Ice Consumption: kg/hr: lbs/min: Supply Pressure: bar: psi: Blasting Pressure: bar: psi: Air Consumption: Nm3/min: cfm: (depending on nozzle combination Compressed Air Connection: 30-100 1.1-3.7 min 5 - max 16 min 72 - max 232 min 2 - max 16 min 29 - max 232 0.7-10 25-353 1 claw coupling (optional 1.5 claw coupling) Air Quality: According to ISO 8573-1 Class 3 for environment temperature below + 5 C / 41 F Power Consumption: 500 W. 100V - 240V AC 50/60 Hz + PE (GND) Blasting Hose: 3/4 Single Hose System Noise: Noise level up to 120 db(a) Depending on blasting pressure, nozzle combination and material surface Features: Empty hopper function Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 (0)3 6869 2665 www.coldjet.com www.icetechworld.com
COMBI 75 powered by Fully Automated Machine for Dry Ice Production and Dry Ice Blasting Technical Data Dimensions mm/inch: Length: 1600 / 63 Width: 917 / 36.1 Height: 1879 / 74 Weight: kg: 954 / lbs: 2103 Rated Output: kg/h: up to 75 lbs/h: up to 165 of high quality dry ice pellets Pellet Size Diameter: mm: 3 - inch: 0.11 Inlet Liquid CO 2 Pressure: bar: 16-22 psi: 232-319 www.icetechworld.com Dry Ice Technology Rev3 2016.03.07 EN Power Supply: 3 x 400 V AC + N + PE, 50Hz Imax.: 25 A Ipk: 6 ka Rated Power: kw: 7.5 Hp: 10 Several functions in one machine The IceTech COMBI 75 combines several units and functions: o A pelletizer unit o A dry ice blasting unit o Optional integration in plant control units and automation processes o Optional distribution system to facilitate the connection of several blasting guns The IceTech COMBI 75 continuously produces dry ice pellets directly into the pellet tank of the dry ice blasting unit. From there the dry ice pellets are transported through a distribution system to one or more blasting guns or robots. Noise level below 75 db(a) Dry Ice Blasting unit: Supply Pressure: bar: min. 5 - max. 16 psi: min. 72 - max. 232 Blasting Pressure: bar: min. 2 - max. 16 psi: min. 29 - max. 232 Air Consumption: Nm 3 /min: 3-11 cfm: 106-388 depending on nozzle combination Compressed Air Connection: 1 claw coupling The compressed air must be kept clean and free of oil, foreign bodies and water Americas + 1800 337 9423 EMEA +32 (0) 13 53 95 47 Germany +49 (0) 6551 9606-0 Asia-Pacific +81 3 6869 2665 www.coldjet.com www.icetechworld.com
Advanced Nozzle Performance Patented technology for superior results. Dial in the perfect clean. Introducing the revolutionary line of variable Aero nozzles. With patented MERN technology and patent pending variable fragmenting technology you have the power to control aggression in supersonic flow region of nozzle for a full range of performance with maximum effectiveness. HIGH FLOW 523V2 STANDARD FLOW 323V2 The universal standard for flexibility in all applications. HIGH FLOW 508V.8 High aggression for tight areas. 0 1 PELLET Maximum aggression for removing the toughest contaminants. MEDIUM FRAGMENTING Aggression with control. Aero DESIGNED FOR THE AERO SERIES STANDARD FLOW 312V2 Medium aggression. HIGH FLOW 523V4 Gentle aggression for large areas. 2 3 FINE FRAGMENTING Power and precision. EXTRA FINE FRAGMENTING Gentle cleaning on delicate substrates. LOW FLOW 110V.6, 123V.7 High to low aggression with low noise. Dial selection 3 is not applicable to HIGH FLOW 508V.8 and LOW FLOW 110V.6, 123V.7 Precision technology. These nozzles are used with Cold Jet s patented shaved dry ice technology, the i 3 MicroClean, to provide an effective solution for product finishing or cleaning delicate surfaces and complex mold cavities and crevices that other methods can t reach. MC26M Patented MERN technology 35 cfm @ 80 psi, blast swath 0.26 MC29MH Patented MERN technology 50 cfm @ 80 psi, blast swath 0.29 MC88 Fan nozzle for fast gentle cleaning 30 cfm @ 80psi, blast swath 0.88 MC88F Fragmenting nozzle for even gentler cleaning 25 cfm @ 80 psi, blast swath 0.88
Global Headquarters Loveland, OH USA +1 800.337.9423 USA European Headquarters Zellik, Belgium +32 (0) 13 53 95 47 Asia Headquarters Tokyo, Japan +81 3 6869 2665 Cold Jet locations worldwide: www.coldjet.com/offices www.coldjet.com Americas. EMEA. Asia-Pacific.