Attention Installer NOTICE: Read all instructions before installation. Unit is Pre-wired for 230 only! IF 208 VOLTS, PLEASE FOLLOW THE INSTRUCTIONS BELOW: 208VOLT/230V WIRING INSTRUCTIONS ALL INSTALLATION AND WORK MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN AND PER ALL LOCAL BUILDING AND ELECTRICAL CODES. WARNING: Before hooking up power to the main contactor, make sure the proper connections have been made to match the supply voltage on the supplied transformer. Using a voltmeter determine what the incoming voltage is. If 208V supply is being used, disconnect the factory lead (1) and reconnect it on (2) as noted in the pictures below. Failure to do so will result in voiding warranty, damage to the unit, fire, injury, or possibly even death. 208V (2) (1) 230V COM (5) 24V (10) (6) 0V 12V (8) Follow schematic connections as marked Water Pressure Switch Adjustments: Plumbing Setups are Different A simple adjustment of the water pressure switch may be needed. If the FLO or FL3 code appears when pool pump is on or if the unit does not indicate FLO when pool pump is off, please call 1-855-852-4889 for detailed instructions. FIELD WIRING: NOTICE: To aid in field wiring, see the Figure 1 below. Incoming power is to be connected to L1 and L2 as shown. To insure proper connections tighten the screws securely to 40-45 in-lbs (4.5-5 N-m). After L1 & L2 Lugs are torqued, move wire side to side to settle wire strands, then torque again. Failure to do so may result in wires becoming loose which can result in voiding warranty, damage to the unit, fire, injury, or death. Bonding & Grounding the Unit are Required. Failure to do so will result in voiding warranty, damage to the unit, fire, injury, or possibly even death. Ground L1 L2 Bond Notice: Please remove these instruction from the Electrical area and store with proof of purchase.
Unit Setups: Heat Pumps Require the Following: (Please See Owner s Manual for All Details) -Water Flow, Water Flow & Water Flow!!! (Require: 25 to 80GPM & Recommend: 40 to 80GPM) (Vary per Model) -Proper Voltage (Switch Wire Location on Transformer if 208 Volts) See details on other side of this Document. -Proper Ground and Bond per NEC Requirements. -Level Pad & Allowance for Condensation Drainage -Installed Outside with Clearance around the Heat Pump for Maintenance and Air Flow. -No Roof Drainage on Heat Pump -Any Additional Heater(s) (Solar, LP, Natural, etc ) much be Downstream of Heat Pump(s). -Any Chemicals added (Chlorinators, Salt Generators, etc ) must be added Downstream of any Heater(s) with a Check Valve Separating them. Commercial & Multiple Heater Setups: -Water Flow, Water Flow & Water Flow!!! (Require: 25 to 80GPM & Recommend: 40 to 80GPM) (Vary per Model) *Please Note: Due to Health Code Requirements Requiring a Mandatory GPM, Some Circumstances Request Restrict the Water Flowing throughout the Heat Pump(s) to Increase the Total Required GPM for the System aka: HP Code. This can Results in Improper Water Flow Flowing throughout the Heat Pump(s) which can Result in High Electric Bills, Voiding Warranty, Loss of Performance, Over Heating the Heat Pump(s), Damage to the Unit, Fire, Injury, or Possibly Even Death. It is Required to have a Water Flow Meter on All Heat Pumps. A Water Flow Meter will Help Guarantee a Longer, Better Life & Performance of your Heat Pump(s). -Proper Voltage (Switch Wire Location on Transformer if 208 Volts) See details on other side of this Document. *** Failure to do so will result in voiding warranty, damage to the unit overtime due to Overheating Components, fire, injury, or possibly even death.*** -Proper Ground and Bond per NEC Requirements. *** Failure to do so will result in voiding warranty, damage to the unit, fire, injury, or possibly even death.*** -Level Pad & Allowance for Condensation Drainage. -Installed Outside with Clearance around the Heat Pump for Maintenance and Air Flow. ***Please Note: When Installing 2 Heat Pumps side-by-side, the Coil Clearance increases to 24 between Heat Pumps. -No Direct Roof Drainage on Heat Pump. -Any Additional Heater(s) (Solar, LP, Natural, etc ) must be Downstream of Heat Pump(s). -Any Chemicals added (Chlorinators, Salt Generators, etc ) must be added Downstream of any Heater(s) with a Check Valve Separating them. -For any questions regarding Plumbing Recommendations, Please Call Manufacture. Winterizing: After shutting Down the Pool and (or) Spa with All Water Removed from the Plumbing/ PVC, Disconnect the Supplied Unions on the Front of the Heat Pump. Use an Air Blower to Blow the Water Out of the Heat Pump. The Air Blower has to be High Volume, but Low Pressure (like a Shop Vacuum in Reverse). Blow into the Inlet until the Water stops coming out of the Outlet, then Blow into the Outlet until water stops coming out of the Inlet. Cycle back and forth until No Water coming out in Any Direction. Start the Unions back on the Heat Pump to Prevent Dirt, Debris, Foreign Objects and (or) Bugs, Snakes, Mice, Lizards, Frogs, etc from Entering the Heat Pump Plumbing. ***For More Details: Please Refer to Owner s Manual or Contact the Manufacture with the Supplied Number on your Heat Pump Serial # Decal with the Serial # Available. Thank you***
Operating Instructions Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Heat Pump Pool and Spa Heater Contents Important Safety Instructions........ 1 Installation Procedures.......... 1-2 Unit Inspection.................. 1 Unit Location................... 2 Plumbing...................... 2 Basic Heat Pump Operation...... 3-4 Electrical Connections......... 2-3 Electronic Temp. Controls......... 3 - Description.................. 3 - Buttons..................... 3 - Water Temp. Set Point........ 3 Connecting to a Remote System.... 3 High Temperature Lock Out....... 4 SPECIFIC MODEL DETAILS 1100.......................... 4 MANUAL TEMP. CONTROLS Description................... 4 Indicator Lights............... 4 Water Temperature Set Point.... 4 1300h/c....................... 4 ELECTRONIC TEMP. CONTROLS Toggling Between Heat/ Cool... 4 Defrost Cycle................. 4 1100e TCE, 1300 TCE, 1300h/c TCE................. 4-5 Selecting Functionality of Unit... 4 TCE Operation................ 4 TCO Operation............. 4-5 Activating and Setting System Run Time..................... 5 Application Guidelines......... 9-10 Maintenance................. 9 Condensation............. 9-10 Pool Blankets................ 10 Seasonal Shutdowns.......... 10 Pool Openings............... 10 Weather Conditions........... 10 Troubleshooting Guide.......... 6-7 - Diagnostics............... 6-7 Wiring Diagrams.................. 8 Notes............................ 9 Warranty....................... 10 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS. SAFETY GUIDELINES This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Notice indicates important information, that if not followed, may cause damage to equipment. CALIFORNIA PROPOSITION 65 This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. GENERAL SAFETY INFORMATION never exceed 104ºF (40ºC). A water temperature in excess of 104ºF is considered unsafe for all persons. Lower water temperatures are recommended for extended use (exceeding 10-15 minutes) and young children. high potential for causing fetal damage during the early months of pregnancy. Pregnant or possibly pregnant women should limit pool or tub water temperatures to 100ºF (38ºC). not be used before or during pool or tub use since their use may lead to unconsciousness with the possibility of drowning. medical history of heart disease, low or high blood pressure, circulatory system problems, or diabetes should consult a physician before using a pool or tub. consult a physician before using a pool or tub since some medication may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation. induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6ºF. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: unawareness of impending hazard; failure to perceive heat; failure to recognize the need to exit pool or tub; physical inability to exit pool or tub; fetal damage in pregnant women; and unconsciousness resulting in a danger of drowning. temperature-regulating devices may vary as much as ±5ºF (±3ºC), you should measure the water temperature at several locations using an accurate thermometer before entering a pool or tub. SAVE THESE INSTRUCTIONS. Installation Procedures UNIT INSPECTION Inspect your unit very carefully before installing. Make sure there has been no damage to the evaporator fins or there are no punctures or oil-soaked areas on the box. This would indicate damage to the refrigeration system and should be rejected immediately. REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. For parts, product & service information call 877-278-2797.
Operating Instructions Installation Procedures (continued) THE UNIT MUST BE TRANSPORTED IN THE UP- RIGHT POSITION AT ALL TIMES AND MUST NOT BE DROPPED OR TAILGATED. DAMAGE TO THE UNIT DURING TRANSPORTATION IS NOT THE RESPONSIBILITY OF THE MANUFACTURER. IF UNIT IS CLOSER THAN 18 INCHES, THE MANUFACTURER IS NOT RESPONSIBLE FOR BAD, WORN OR SEIZED FAN MOTORS AND CAPACITORS. It is the homeowner s responsibility to remove any obstructions, at their own cost, before any scheduled maintenance work is performed. If not done, the homeowner is responsible for any additional cost of fees and, if not paid, the the warranty will be void. UNIT LOCATION Once the unit has been inspected and cleared of any transportation damage, it is now time to locate the pool heater. It is very important to understand the location of the unit for the best performance of operation. See Figure 1 for location recommendations. If unit is closer than 18 inches, the manufacturer is not responsible for bad, worn or seized fan motors and capacitors. A minimum of 18 inches of clearance between the evaporator coils and shrubs, fences, walls, etc. must be maintained for adequate air intake. A minimum of 5 feet of vertical clearance between the top of the unit and any roof overhang or other obstructions must be maintained in order to prevent the re-circulation of cold air back into the evaporator coils. This is to maintain the efficiency of the unit. A minimum of 36 inches of clearance between the front of the unit (access panel area) and any obstruction must CHECK VALVE OUT IN BYPASS VALVE Figure 2 - Recommended installation layout UNIONS SHUT-OFF VALVE CHLORINATOR Figure 1 - Unit Location 36 in. Min. be maintained to allow maintenance on the unit when necessary. The unit must be located on a solid level surface, a minimum of 36 inches x 36 inches for proper drainage. Make sure any sprinkler heads are not directly spraying water on the unit. While heat pumps are made for an outdoor environment, they are not designed to have sprinkler water constantly spraying them. NOTE: This type of constant watering directly on the unit can void your warranty. Condensation drain holes are provided in all units for adequate removal of condensation and rainwater. ALL UNITS WILL HAVE CONDENSATION. THIS SHOULD NOT BE MISTAKEN FOR A LEAK IN THE UNIT. PLUMBING Where freezing weather is encountered, the detachable connection/union (provided) must be installed immediately adjacent to the heater to facilitate servicing and WARM WATER OUT TO POOL FILTER 18 in. Min. HEAT PUMPS ARE TO BE INSTALLED OUTSIDE. NO CHEMICAL TANKS SHOULD BE LOCATED WITHIN 5 FT. OF THE HEAT PUMP. COLD WATER IN FROM POOL POOL PUMP 5 ft. Min. 18 in. Min. 18 in. Min. IF INSTALLING MORE THAN ONE UNIT, CALL TO GET ALL INSTALLATION SPECS draining of the heat exchanger. Draining is necessary to prevent damage to the condenser shell and coil due to the expansion of freezing water. For proper winterizing, drain all water by blowing any remaining water through the inlet and outlet with low pressure high volume air flow as in using a wet/dry vac in reverse. The minimum water circulation capacity flowing through the pool heater is 25 gallons per minute. The maximum water capacity is 60 gallons per minute on 500 model and 80 gallons per minute on all other models. Intentional setting of the water flow outside of these guidelines will void the warranty. Do not install a water shutoff valve in the piping from the outlet of the pool heater to the pool or tub. However, a check valve that does not include a shut-off feature may be installed for convenience during servicing. A check valve or Hartford Loop is required between the unit and a chlorinator. The chlorinator must be downstream of the heat pump. Failure to do so may void the warranty. If you have an in-floor cleaning system, please take note of any special plumbing requirements to operate all units effectively. Figure 2 shows the recommended installation layout. NOTE: Do not place chlorine tablets, or any other chemicals directly in skimmer basket. Doing this will void the warranty. ELECTRICAL CONNECTIONS All wiring and electrical connections must be performed by a qualified electrician. Installations must be in accordance with local and national codes. 2
Installation Procedures (continued) Overheating, shortcircuiting and fire damage will result from inadequate wiring. All units are equipped with an electrical wiring schematic inside the electrical panel. If this is missing, please contact the factory at 1-877-278-2797 to obtain one. Units that are equipped with a 208/230 VAC transformer unit must be wired to match the supply power voltage. Refer to the wiring schematic in Figure 5 on page 8 for proper connectivity. Failure to do so could cause overheating, short-circuiting, fire damage and will also void the Warranty. Power L1 and L2 leads are connected to the right side of contactor. These are to be torqued to 40 in./lbs. Failure to torque the L1 and L2 leads may cause overheating or shortcircuiting which could result in fire damage, serious injury or even death. Failure to torque the leads will also void the warranty. Pool Heater is to be installed in accordance with Article 680 of the National Electrical Code (NEC), NFPA 70, and within the requirements of all local codes having jurisdiction. Electronic Temp. Controls (All Units Except 1100) DESCRIPTION of your heat pump has a large three-character display for the water temperature, set points, and diagnostics (see figure 3 for front panel appearance). The three button keypad includes SET, UP arrow, and DOWN arrow buttons. LED indicators next to the display show if the heat pump is in the pool mode or in the spa mode and if the unit is running. BUTTONS Press the SET button to change between modes and use the up and down arrows to change the selected mode s settings. Figure 3 - Front Panel Modes available are: POL - allows you to change the pool water temperature set point SPA - allows you to change the spa water temperature set point P-S - changes between pool and spa settings. LED s on front panel will indicate current mode selected. F-C - display temperature in Fahrenheit or Celsius TCE Units only: FIL - used to set system run time. H/C Units only: H-C - change between heating and cooling mode. WATER TEMPERATURE SET POINT Temperature set point range is OFF, and 51 F to 95 F for POL mode. For SPA mode, set point range is OFF, and 61 F to 104 F. Pushing the UP arrow or DOWN arrow buttons will prompt the control to display the current set point in the current mode. Continuing to press the UP or DOWN buttons will allow the set point values to scroll until the desired set point is reached. Once the new set point has been reached, stop pressing the UP or DOWN buttons. Once the unit toggles back to the current water temperature display, the set point is entered. The controls have a feature called Set Point Memory Retention. If the power is removed from the unit, it retains the last set point displayed. CONNECTING TO A REMOTE SYSTEM: ALL UNITS EXCEPT 1100 This Pool Heater is compatible with all known remote systems in the industry. Please view the wiring diagram on page 8 to see how to connect remote systems to the Electronic Temperature Controller. For 2 wire remotes: 1. Push set button to enter user s menu. 2. Bring up POL setting and arrow temperature down until pool setting reads off. 3. Bring up SPA setting and arrow temperature up until spa setting reads 104. 4. Set unit to the POL mode. 5. Connect remote system with 2 wires to the P/S terminal on control board (see specific model wiring diagram). For 3 wire remotes: 1. Push set button to enter user s menu. 2. Bring up POL setting and use arrows to select desired pool temperature. 3. Bring up SPA setting and use the arrows to select the desired spa temperature. 4. Set unit to the POL mode. 5. Connect the common and high (or spa) wires to the P/S terminals on control board (see specific model diagram). Low or pool wire does not get connected. Note: For heat/ cool units, the remote will not work in the cooling mode. CONNECTING TO REMOTE SYSTEMS: 1100 This Pool Heater is compatible with 2-wire remote systems only, and is not compatible with 3 wire remote systems. Figure 5 on page 8 shows where to connect the remote systems to the Temperature Controller. Connection to AquaLink, Compool, Hayward, AquaLogic or any other 2 wire remote system with their own thermostat: 1 and 2 on TB1. remote system to terminals 1 & 2 on Terminal Block 1 (TB1). be turned clockwise (highest temp. setting) for the remote system to operate the Pool Heater properly. 3
Operating Instructions Installation Procedures (continued) HIGH TEMPERATURE LOCK OUT: ALL UNITS EXCEPT 1100 Your heat pump includes a special feature to lock the high temperature settings. This eliminates the need for a thermostat lock-box. This prevents unauthorized persons from adjusting the heat pump above these desired limits. To activate this feature, please call 877-278-2797 during business hours 8 AM to 5 PM EDT Monday through Friday and we will be glad to assist in setting up this feature. FEATURES All applicable features to these models have been covered in the previous sections. Other models features are discussed in designated sections, subsequent to this section. 1100 Manual Temperature Controls DESCRIPTION designed to regulate pool and spa water temperature. control panel to display the current status of the unit. adjusted to maintain the desired water temperature. INDICATOR LIGHTS front panel that display unit status. The GREEN light indicates that power to the unit is on. The light indicates that the unit is in heating mode. illuminated prior to heater start up. The light will become lit when the thermostat knob is set at or above the water temperature. time the unit turns off there is a fiveminute time delay until the unit may be restarted. The HEAT light may turn on during this delay cycle. Do not rotate the thermostat knob during this time delay. Rotating the knob during this cycle may reset the time delay, causing the unit to wait an additional five minutes prior to startup. WATER TEMPERATURE SET POINT to 107 F. Rotating the thermostat knob clockwise will increase the temperature set point, while rotating counterclockwise will decrease the temperature set point. placed in the pool or spa to monitor water temperature. to the desired set point, turn the thermostat knob fully clockwise. The unit will turn on and begin heating after a possible five minute time delay. Allow the unit to run until pool or spa water reaches the desired temperature. Slowly turn thermostat knob counter-clockwise until the unit turns off. The unit will now maintain this water temperature, providing the circulation pump is running. 1300h/c Electronic Temp. Controls TOGGLING BETWEEN HEATING AND COOLING MODE The unit will default to the heating mode. If the cooling mode is desired, press the SET button until the H-C screen is displayed. Then press the arrow buttons until COL is displayed on the screen. This puts the unit into cooling mode. The water temperature set point will now be the water temperature that the unit is cooling the water to. When the unit is in cooling mode, the screen will flash between the current water temperature and COL to remind the user that cooling mode is activated. DEFROST CYCLE Your h/c unit is capable of keeping your pool warm in very cool temperatures. Most pool heaters will not operate below 50 F. Your h/c unit will work down to 38 F by utilizing a defrost cycle. It does this automatically by sensing the coolant temperature and reversing operation for 2 minutes to defrost the evaporator coil and will resume heating function after defrosting the evaporator coil. SELECTING FUNCTIONALITY OF UNIT 1100e Series, 1300 Series and 1300h/c Series This unit is capable of operating as a Time Clock Override (TCO) or as the Time Clock Eliminator (TCE). If you already have a time clock on your swimming pool and would like to maintain its normal operation with the added benefit of a heat pump time clock override please review the section for the Time Clock Override. If you do not own a time clock for your pool system - please review the section for the Time Clock Eliminator. TIME CLOCK ELIMINATOR (TCE) OPERATION Please read the functions of this feature carefully. All wiring and electrical connections must be performed by a qualified electrician. Installation must be in accordance with local and national codes. This section allows you to run the heat pump at set intervals during the day. If you have a time clock, and would like to use it please refer to the Time Clock Override section. For the TCE feature to work, your pool pump must be wired to the heat pump See figure 6 on page 8 for wiring the TCE feature factory with the TCE feature installed, but set to the off position in the FIL mode. You will need to set the hours of run time for the pump and filter system. See activating and setting system run time below. through a timing sequence of 6 periods per 24 hours. You select the hours for your required filter pump run time, and the heater takes care of the rest. It does this by dividing the system run time equally over the 6 periods, turning the pump 4
1100e Series, 1300 Series and 1300h/c Series (continued) on for 1/6th of the specified run time and off the remainder of the period unless additional heating is required. The heater will always operate the system on a daily basis for the amount of run time you have selected. The timing sequence begins at the initial start up. operating temperature, the heater will run the system the desired hours each day and spread the time out evenly between the 6 periods. This makes for better filter operation and allows the heater to update the water temperature 6 times per day. will continue to run the system until the desired temperature is met. If the amount of run time exceeds a period s run time, the excess time will be subtracted from the next run period(s). Please note that on cold and / or windy days, the unit could run for long times to generate and maintain the desired pool temperature. Please see the application section about pool blankets to help maintain your pool s temperature. the TCE will always run the heat pump for 15 minutes every 4 hours to determine if more heat is needed to maintain the pool s desired temperature - even if all of the available run time was used in previous cycles. This provides a couple of added benefits. Pools will lose most of their heat at night if left uncovered, however, since the unit is checking for and adding heat when needed, it prevents long recovery times when compared to non-tce units. The other benefit is that some states and electric utility companies offer a discount for off-peak usage of electricity. Please contact your electricity provider if you have questions. require the system to run for 12 hours to meet your pool filtering needs. This means for each of the 6 periods, the heater will run the system for 2 hours and then turn off for 2 hours. If the system needed to run for 3 hours in one of the periods to reach the desired pool temperature, the next period would be 1 hour on and 3 hours off unless additional heating is needed. The cycle continues for 6 periods and renews at the end of each 24 hours. Please call 1-877-278-2797 if you need further clarification of this feature s operation. Activating and Setting System Run Time - TCE Operation push the SET button repeatedly until FIL displays. Then using the up and down arrows, you can select how many total hours a day you want the system to run for your pump and filtration needs. The range of hours is off to 2, 3, 4, up to 23 hours to on. As described before, the run time will then be calculated and spread out over the 6 time periods for 24 hours. Selecting the on position will run the pump and filter system continuously. The unit leaves the factory with the FIL mode set to OFF. TIME CLOCK OVERRIDE (TCO) OPERATION All wiring and electrical connections must be performed by a qualified electrician. Installation must be in accordance with local and national codes. This section allows you the option of BREAKER INSIDE HEAT PUMP JUNCTION BOX T3 T4 CONTACTOR FOR THE TIME CLOCK OVERRIDE L3 L4 TIME CLOCK FILTER PUMP Figure 4 - TCO wiring diagram (optional) using an existing time clock with the heat pump. If you do not have a time clock, please refer back to the Time Clock Eliminator section. The pump must be connected to the heat pump and also the time clock for the Time Clock Override feature to work correctly. See figure 4 on page 5 for the optional TCO wiring schematic and electrical connections. with the FIL mode set to the off position. You will need to set the heat pump s hours of run time in the FIL mode to 2 hours. See activating and setting system run time below to set the run time. Leave your time clock set to the desired pump and filter operation time. This will enable the heat pump and filter system to run the desired hours of the day and also provide the benefit of checking if heat is needed every 4 hours. It will do this by running the pump and filter system for 15 minutes. If heat is needed, it will continue to run until the pool has reached the set temperature. If no heat is needed, the system will turn off and continue checking for heat every 4 hours. This provides a couple of added benefits. Pools will lose most of their heat at night if left uncovered, however, since the unit is checking for and adding heat when needed, it prevents long recovery times when compared to non-tco units. The other benefit is that some states and electric utility companies offer a discount for off-peak usage of electricity. Please contact your electricity provider if you have questions. ACTIVATING AND SETTING SYSTEM RUN TIME TCO OPERATION push the SET button repeatedly until FIL displays. Then using the up and down arrows, set the hours to 2. The range of hours is off to 2, 3, 4, up to 23 hours to on. By selecting 2 the heat pump will run every 4 hours for 20 minutes, checking if heat is needed. The unit leaves the factory with the FIL mode set to OFF. 5
Operating Instructions Application Guidelines (All Models) MAINTENANCE All heat pumps are designed for outdoor use. However, some maintenance is required to maintain the full life of the heater and is necessary to maintain your warranty. Annual maintenance should be scheduled to make sure blowing sand or falling debris is removed from the inside of the heater. Rinsing the coil down, monthly, with low water pressure will help keep the base of the unit clear of debris is a must. Do not use a high pressure washer. This can cause damage to your evaporator coils and will void your warranty. It is recommended that a licensed air conditioning specialist perform the annual planned maintenance on your heater. To maintain a valid warranty, a record of annual maintenance must be kept and provided when redeeming the warranty. Annual maintenance includes cleaning the coils, compressors, filters. Clean all rust from the compressor and filter drier then coat it with a layer of paint. THE WARRANTY DOES NOT COVER FAILURE FROM RUST. The unit must be rinsed once a month with CLEAN, LOW-PRESSURE water. The warranty will cover corrosion if you live within 10 miles of a body of Salt Water and only if there is a record showing that the unit was sprayed monthly. If you decide to rinse down the evaporator coils yourself, disconnect all power to the entire equipment pad before you rinse it. This must be done in order to prevent possible electrical shock. CONDENSATION All heat pump pool heaters will have condensation. It is typical to have as much as 6-8 gallons of condensation or water per hour, during a warm, humid day. Do not mistake this for a leak. If you are not sure the water is a leak or is condensation, there are two ways to check this. First, use a pool test strip to see if there is any chlorine or bromine in the water. If there is, contact the factory for service. Second, you can turn off the heater, leave the filter pump running and see if the water stops. If you do not see additional water, then the original water was condensation. POOL BLANKETS A pool blanket has been proven to greatly reduce the heat loss in the pool and will save as much as 50% - 80% in your heating bills. During the start of the swimming season and the end of the season the heater may not be able to maintain your desired temperature without the use of the pool blanket. SEASONAL SHUTDOWNS At the end of your swimming season you may have freezing weather conditions. The unions (provided) must be disconnected to drain any water in the pipes. Clear water by blowing air in the inlet and outlet using a wet/dry vac in reverse. Failure to do so may cause the heat exchanger to expand and crack and will void your warranty. Once water has drained, reconnect the pipes to keep debris out of the system. If you live in an area that does not have freezing weather conditions but are subject to extended periods of non-use, allow the filtration system to continue to run water through the heater. Or you can drain the unit of all water. POOL OPENINGS If at the end of the previous season you disconnected the unions, be sure to connect them before you turn on the filtration system. Once the pool has been cleaned and the unit has been checked for leaks, turn the power on the heater and set the thermostat to the desired temperature. Note: It may take up to three days to reach the desired temperature during the opening of the swimming season. Without a pool blanket, it may take even longer and may not reach the desired temperature until later in the season. WEATHER CONDITIONS Weather conditions play a big part in the operation of the heater. Low outside ambient temperature, high winds, low relative humidity, and a large amount of shading on the pool will all have an effect on how much time it takes to heat the pool and how much time it might need to maintain the desired temperature. Once the outside ambient temperature drops below 50ºF (38 F for all other units with a digital control board), the heater may not operate. Troubleshooting Guide If the heater is not operating during the initial start-up, check to see if it has been installed properly, per this owner s manual. Make sure the breaker has been sized properly. The following are conditions to check before calling for a service: DIAGNOSTICS Most Models (excluding 1100 & HC units in cooling mode) The display located on the heat pump has diagnostic codes, which help explain any reason for the heater not to be operating properly. The following are the diagnostic codes and the reasons for them appearing: FLO: This code means Pressure Switch or water pressure switch. This means there is not enough water pressure to activate the water pressure switch. The cause could be from a clogged filter or a manual by-pass is in the wrong position and is not allowing water into the heater. Once the filter has been cleaned or the by-pass has been changed to allow water to flow through the heater, the FLO display will go away and the water temperature will appear on the display. FL3: This code means that water flow was lost 3 times within 24 hours or unit is programmed wrong. Call 1-877-278-2797 for assistance. Check the system for flow obstructions or contact us at 1-877-278-2797 for assistance. HP: This code means High Pressure or high pressure switch. Either there is low water flow or high ambient temperature or both. Again, the filter could be clogged and not allowing enough water flow to pass through the heat exchanger and allow the heat to be taken away fast enough, or a by-pass is not in the proper position. Once the filter has been cleaned or the by-pass has been repositioned, the display should return to the temperature of the water. LP: This code means Low Pressure or low pressure switch. Either the outside 6
Troubleshooting Guide (continued) ambient temperature is below 50 F (38 F for all other units with a Digital Control Board), which is too low for the heater to operate, or the unit is low on refrigerant. Once the outside temperature has risen above 60ºF, and the LP code remains, call the factory for repair. PSd: This code means there is a pool sensor defect. Please call to arrange service for the heat pump. DSd: This code means there is a defrost sensor defect. Please call to arrange service for the heat pump. LP3: This is like the LP described above, however the unit has shut down because this fault has happened 3 times within a 24 hour time period. If the ambient temperature is below 50 F (38 F for all other units with a digital control board), the problem will most likely persist until the ambient air temperature rises above 50 F. Pressing any of the buttons on the front control panel will restore the unit to its normal operating mode. If the ambient air temperature is not the issue and the heat pump continues to display LP or LP3, please call to arrange service for the heat pump. HP3: This is like the HP described above, however the unit has shut down because this fault has happened 3 times within a 24 hour time period. Please check your pool s plumbing, valves and pump / filter system for blockages or flow restrictions, as this is most likely the cause for the fault. Pressing any of the buttons on the front control panel will restore the unit to its normal operating mode. If your pump and filter system is working normally and there are no flow restrictions and the heat pump continues to display HP or HP3, please call to arrange service for the heat pump. Please note, we will not be responsible for non-warranted service calls. FS: This code has the following sequence: started the defrost cycle and will reverse operation for 2 minutes. If unit is at acceptable temperature after the defrost cycle, it will go back into heating mode. low after the initial 2 minute defrost cycle, unit will shut off the compressor and run only the fan for 60 minutes. If unit is at acceptable temperature after the 60 minutes, it will go back into heating mode. temperature after the 60 minutes, fan only mode, unit will shut down and display FS. after ambient temperature reaches acceptable operating temperature. MODELS: 1300h/c FS: If in coolingmode, this may indicate that there is not enough water flow. COL: This code reminds you that the unit is running in the cooling mode. LP: If in cooling mode, this code may indicate that there is not enough water flow HP: If in cooling mode, this code may indicate that an external coil is blocked or that there is recirculated air. HOT: This means the pool temperature has increased by 2 while the unit is operating in the COL mode. This is only a warning that the unit is having difficulty cooling the pool to the desired temperature. The HOT message will remain until either the pool drops to the desired temperature or the set COL temperature is raised above the pool s current temperature. MODELS: 1100E Series, 1300 Series AND 1300H/C Series FL3: This code means that water flow was lost. Check the system for flow obstructions. Unit is not running (All Models): if the breaker is set. than the pool water temperature allowing enough water to flow temperature is higher than 50ºF (38 F for all other units with a Digital Control Board) has passed transformer is wired to match in coming power levels. FOR TCE UNITS mode, is not set to OFF. Unit is running but not heating: the top of the unit. It should be approximately 8ºF to 15ºF lower than the surrounding ambient air temperature. If not, call for service. Unit is running but not cooling: out of the top of the unit. It should be approximately 8ºF to 15ºF higher than the surrounding ambient air temperature. If not, call for service Unit will not cool: FOR h/c UNITS: as unit will not cool in SPA mode. Unit runs continuously: It may be running continuously because it cannot reach the desired temperature. the pool water temperature. Unit should turn off. If the unit is still running, call for service. help reach this temperature. Also, the filter pump may need to run longer for the heater to reach the desired temperature. FOR TCE UNITS ON position in the FIL mode. Unit is cycling: flow frost At this point, call for service and turn off the power to the heater to keep the cycling from damaging the compressor. 7
Operating Instructions Voltage: 208-240/1/60 208/1/60 BROWN BROWN/WHITE FAN MOTOR WHITE F C H CAPACITOR Orange 240 System Ground 208 208 / 240 VAC 50 VA (Primary) BLUE T2 T1 Yellow Blue 12 / 24 VCT Transformer (Secondary) **208/240 Transformer Option Note: To insure proper operation, check incoming supply voltage. Wire primary transformer connection as illustrated for 208V or 240V. CONTACTOR (24 VAC) L2 L1 (1100 only) (1100 only) (1100 only) (1100 only) R YELLOW ORANGE (1100 only) C S BLUE Crankcase Heater COMPRESSOR (1100 only) BLUE **240V - 24V TRANSFORMER NO NC COM CCH RELAY PRO1100 Only LIGHT YELLOW BLUE WHITE WHITE GREEN LIGHT NEUT HOT IN OUT YELLOW YELLOW * COLOR MAY BE YELLOW, BLUE, OR ** TRANSFORMER CONFIGURATION HAS A 208/240 VAC PRIMARY VOLTAGE OPTION BLUE TIME DELAY GRAY THERMOSTAT WATER TEMPERATURE SENSOR PRO1100 Only GRAY GRAY 1 3 2 4 TB1 GRAY HIGH PRESSURE *YELLOW LOW PRESSURE *YELLOW WATER PRESSURE GRAY 1100 Series Manual Figure 5 Voltage: 208-240/1/60 (H/C Only) (H/C Only) DIGITAL MODELS REVERSING VALVE H/C Model Only (H/C Only) (H/C Only) SPR1 SPR2 REVR HP LP FLO P/S WS DS AS ** COMP PUMP AC F1 F2 F3 12 ~ 0 ~12 White (H/C Only) COM Note: White fan wire will go to the COM for H/C Only NC NO H/C Model Only Orange (H/C Only) FAN White (Except H/C) Brown Brown & White System Ground (H/C Only) Note: To insure proper operation, check incoming supply voltage. Wire primary transformer connection as illustrated for 208V or 240V. Yellow (H/C Only) Water sensor Defrost sensor Wire Is Knotted Blue Gray Blue 12 / 24 VCT Transformer (Secondary) 240 208 208 / 240 VAC 50 VA (Primary) CCH Relay Remote system High pressure switch Closed = OK Opened = high pressure Low pressure switch Closed = OK Opened = low pressure Flow switch Closed = flow Opened = no flow * Yellow * Yellow Orange Orange * COLOR MAY BE YELLOW, BLUE, OR ** WILL READ P/S OR JANDY Gray To Pool Pump Gray T4 T3 Yellow Yellow CONTACTOR (24 VAC) TC Model Only L4 L3 Voltage: 115 / 208 / 240 VAC / 1 / 60 Input/Output L3 L4 Blue C COMPRESSOR Crankcase Heater S R T2 T1 CONTACTOR (24 VAC) C CAPACITOR H L2 L1 F COM NC NO Figure 6 8
Notes 9