CONSUMER SERVICES TECHNICAL EDUCATION GROUP PRESENTS L-71 SinkSpa JETTED SINK Model LJD1306L JOB AID Part No. 8178201
FORWARD This Whirlpool Job Aid, SinkSpa Jetted Sink, (Part No. 8178201), provides the technician with information on the installation, operation, and service of the SinkSpa Jetted Sink. It is to be used as a training Job Aid and Service Manual. The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit. GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the SinkSpa Jetted Sink. The objectives of this Job Aid are to: Understand and follow proper safety precautions. Successfully troubleshoot and diagnose malfunctions. Successfully perform necessary repairs. Successfully return the sink to its proper operational status. WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized Service Technicians. Copyright 2002, Whirlpool Corporation, Benton Harbor, MI 49022 - ii -
TABLE OF CONTENTS Page GENERAL... 1-1 Safety First... 1-1 Model & Serial Number Designations... 1-2 Model & Serial Number Label Location... 1-3 Specifications... 1-4 Whirlpool SinkSpa Jetted Sink Warranty... 1-5 INSTALLATION INFORMATION... 2-1 Installing The Sink In A Cutout... 2-1 Mounting The Pop-Up Basket Assembly & Torque Tube... 2-1 Installing The 10-Minute Timer... 2-4 PRODUCT OPERATION... 3-1 Using The Sink... 3-1 The Speed Control... 3-1 Cleaning The Filter... 3-1 The Timer... 3-1 Water Flow... 3-2 COMPONENT ACCESS... 4-1 Removing The Pump Motor & Disassembling The Pump... 4-1 Removing The Speed Control... 4-4 WIRING DIAGRAM... 5-1 - iii-
NOTES - iv-
GENERAL SAFETY FIRST Your safety and the safety of others is very important. We have provided many important safety messages in this Job Aid and on the appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word DANGER or WARNING. These words mean: DANGER WARNING You can be killed or seriously injured if you don t immediately follow instructions. You can be killed or seriously injured if you don t follow instructions. All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. ELECTRICAL POWER SUPPLY & GROUNDING REQUIREMENTS WARNING WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Electrical Shock Hazard Plug into a grounded 3-prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. 1-1
MODEL NUMBER MODEL & SERIAL NUMBER DESIGNATIONS MODEL NUMBER L J D 13 0 6 L Q 0 INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT PRODUCT GROUP: L = DOMESTIC LAUNDRY PRODUCT IDENTIFICATION: J = JETTED SINK FEATURE CODE 1: D = 10 MINUTE TIMER FEATURE CODE 2: FIRST DIGIT 1 = CYCLES 1 THROUGH 9 SECOND DIGIT 3 = 1 TO 6 WASHER SPEED COMBINATIONS FEATURE CODE 3: 0 = NO SPINNING AVAILABLE FEATURE CODE 4: 6 = MANUAL FILL, MAX CAPACITY 9 GALLONS YEAR OF INTRODUCTION: L = 2002, M = 2003 COLOR CODE: Q = WHITE-ON-WHITE T = BISCUIT-ON-BISCUIT ENGINEERING CHANGE (NUMERIC) SERIAL NUMBER SERIAL NUMBER CM M 04 54321 DIVISION RESPONSIBILITY C = CLYDE, OH MANUFACTURING SOURCE M = MTI WHIRLPOOLS YEAR OF PRODUCTION: M = 2002 WEEK OF PRODUCTION: 04 = 4th WEEK PRODUCT SEQUENCE NUMBER 1-2
MODEL & SERIAL NUMBER LABEL LOCATION Model & Serial Number Label 123456789012345678 123456789012345678 123456789012345678 123456789012345678 123456789012345678 1-3
SPECIFICATIONS Model No. LJD1306LQ & T Color Q = White, T = Biscuit Dimensions: Overall Width Minimum 84cm (33 ) Cabinet Base Sink Width 63.5 cm (25 ) Depth 56 cm (22 ) Height 31.7 cm (12.5 ) Weight 17.2 kg (38 lbs.) General: Motor Electrical Rating 120 VAC, 6.5 Ampere Motor H.P. 1 Sink Material & Texture Acrylic, Glossy Controls Pneumatic On/Off Button, Air Volume Control Knob With Low-Med-High Settings Drain Set Single Remote Pop-Up Basket Timer Standard, 10 minute, AC Receptacle-Mount Warranty 1 Year, Parts & Labor; 5 Years, Sink Shell 1-4
WHIRLPOOL SinkSpa JETTED SINK WARRANTY LENGTH OF WARRANTY: FULL ONE-YEAR WARRANTY FROM DATE OF PURCHASE. LIMITED 5-YEAR WARRANTY FROM DATE OF PURCHASE. WHIRLPOOL WILL PAY FOR: FSP replacement parts and repair labor costs to correct defects in materials or workmanship. Service must be provided by a Whirlpooldesignated service company. Sink shell replacement. Service must be provided by a Whirlpool-designated service company. WHIRLPOOL WILL NOT PAY FOR: A. Service calls to: 1. Correct the installation of the unit. 2. Replace house fuses or correct house wiring. 3. Replace owner-accessible filters. B. Repairs when the unit is used in other than normal, single-family household use. C. Pickup and delivery. The unit is designed to be repaired in the home. D. Damage to the unit caused by accident, alteration, misuse, abuse, fire, flood, acts of God, or use of products not approved by Whirlpool. E. Repairs to parts or systems resulting from unauthorized modifications made to the unit. WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other rights which vary from state to state or province to province. Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer. If you need service, help can be found by checking the Assistance Or Service section in the Use and Care Guide, or by calling the Whirlpool Customer Interaction Center telephone number, 1-800-253-1301, from anywhere in the U.S.A. 1-5
NOTES 1-6
INSTALLATION INFORMATION INSTALLING THE SINK IN A CUTOUT 1. Determine the location that you would like to mount the sink. Also drill any faucet or accessory holes in the countertop. NOTE: The sink dimensions are shown below. MOUNTING THE POP-UP BASKET ASSEMBLY & TORQUE TUBE 1. Remove the basket strainer from the grating. Basket Strainer Grating 2. Remove the fixing screw from the basket assembly. Fixing Screw 3. Remove the grating and rubber gasket from the basket body. 2. Cut a mounting opening for the sink that is 24 x 21.25 with 1 radius corners. Extend the counter top/cabinet on the right side 6 to accommodate the pump. Grating 1 Radius 24 6 Rubber Gasket 21.25 Pump Area Continued on the next page. 3. Mount the sink in the cabinet cutout. 2-1
4. Lift the knob off the torque tube. 5. Unscrew the topnut and slide the rubber seal off the torque tube. 7. Reach under the sink and place the basket body below the grating, then mount the grating to the basket body with the fixing nut. Keep the rubber gasket centered under the grating, and tighten the nut only hand tight for now. Knob Topnut Rubber Seal Place Basket Body Against Grating Locknut Torque Tube Hand Tighten Fixing Nut Knob Topnut Rubber Seal 8. Adjust the locknut so the top edge is approximately 7/8 from the top of the torque tube. 6. Place the grating and rubber gasket in the basket assembly hole in the sink. Adjust Torque Tube Locknut 7/8 From Top Grating Rubber Gasket 2-2
9. Reach under the sink and place the threaded end of the torque tube up through the hole in the sink. Rotate the basket body as necessary, and route the control cable as shown below. Make sure that there is no undue strain on the cable where it enters the torque tube and the basket body. 12. Tighten the locknut against the bottom of the sink with your fingers as far as possible. It is not necessary to tighten the nut any further. Tighten Locknut Torque Tube Control Cable Routing 13. Rotate the grating so that three of the six vanes are aligned with the three vanes in the basket body. Also make sure that the rubber gasket is centered below the grating, and does not protrude anywhere. 10. Slide the rubber seal over the end of the torque tube, and mount and tighten the topnut against the seal. Align Vanes Keep Gasket Below Grating Topnut Rubber Seal 11. Slide the shaft of the torque knob into the slot of the torque tube, and push the knob over the top of the tube. 5/8 Fixing Nut 14. Use a 5/8 socket and securely tighten the fixing nut. Use only a moderate amount of pressure, and do not overtighten the nut. Continued on the next page. Install Torque Knob On Tube 2-3
15. Place the basket strainer in the grating and turn the torque knob to raise and lower the strainer. The strainer is set to raise approximately 1/2. To adjust the height, turn the adjustment screw in the bottom of the strainer. INSTALLING THE 10-MINUTE TIMER 1. Push one end of the plastic tubing over the small fitting inside the pushbutton as far as it will go. Torque Knob Tubing In Pushbutton Basket Strainer Height Adjustment Screw 16. Remove the compression gasket and nut from the basket body, and install them over the end of the drain pipe, with the shoulder of the gasket toward the nut, as shown below. 17. Insert the end of the drain pipe into the basket body and hand-tighten the nut. 2. Push the free end of the plastic tubing over the connector on the timer as far as it will go. NOTE: If desired, cut the tubing to the proper length before you connect it. 3. Plug the 10-minute timer into a 120 VAC, 60 Hz wall receptacle. NOTE: The outlet must be capable of handling up to 15 amps. The pump draws approximately 6.5 amps. Tubing In Timer Plug In Pump Motor Cord Here Basket Body Compression Gasket (Shoulder Toward Nut) Nut Plug Timer Into AC Receptacle 2-4
USING THE SINK 1. Turn the torque knob and lower the basket strainer. PRODUCT OPERATION 2. Fill the sink with water. IMPORTANT: Do not operate the pump without water in the sink, otherwise the pump could be damaged. 3. Press the pneumatic On/Off pushbutton to turn the pump on. The water in the tub will begin to circulate. 4. Adjust the Speed Control knob to High, Medium, or Low, depending on the amount of circulation desired. 5. Add a low-sudsing detergent, depending on the load. 6. Place the clothing to be cleaned into the sink. THE SPEED CONTROL The speed control is a 3-position air control that introduces outside air into the pump return port to reduce or increase the water flow. The Low setting increases the air input to reduce water flow. The higher settings decrease the air input to increase the water flow. CLEANING THE FILTER 1. Unscrew the filter cover and remove it. 2. Clean any lint or other debris from the screen with running water. On/Off Pushbutton Filter Screen 3. Replace the screen and reinstall the cover. NOTE: Do not overtighten the screw or you will deform the cover. THE TIMER The 10-minute timer is electronically controlled and is operated by a pneumatic On/Off pushbutton. If the timer is interrupted during the 10-minute cycle, pressing the On/Off pushbutton will begin another 10-minute cycle. Torque Knob Speed Control Filter 3-1
WATER FLOW Water from the sink is drawn in through the filter to the inlet port of the pump. Any air from the speed control is drawn into the pump inlet, as shown in the photo below. Water is then pumped out into the tubing that surrounds the sink shell, and flows through jets into the sink to agitate the load. Air From Speed Control Water Inlet Water To Jets Circulating Water Into Sink 3-2
COMPONENT ACCESS REMOVING THE PUMP MOTOR & DISASSEMBLING THE PUMP WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Disconnect the pump motor power supply cord from the 10-minute timer. 2. If you do not have enough room under the sink to access the pump motor, remove the sink from its mounting location. 3. Remove the two 7/16 hex-head screws from the pump motor. NOTE: When you reconnect the inlet and outlet connectors, hand-tighten them. It is not necessary to use a wrench. 7. To remove the capacitor: a) Remove the two screws from the cover and remove the cover. Cover & 2 Screws b) Disconnect the three wires from the capacitor terminals. NOTE: The capacitor wiring is shown on page 5-1. Make sure to connect the wires to the proper capacitor terminals. Motor Capacitor 7/16 Hex-Head Screws Inlet & Outlet Connectors 4. Place a container below the pump inlet and outlet lines to catch the water when you remove the connectors in the next step. 5. Remove the inlet and outlet connectors. 6. Remove the pump motor from the mounting platform. Continued on the next page. 4-1
8. To remove the outlet and impeller housings and rubber o-ring: a) Remove the four screws and hex nuts from the outlet housing. c) Use a large screwdriver and insert it into the screw at the front of the housing, then holding the impeller to keep it from turning, turn the screw, and remove the impeller. Hold Impeller Outlet Housing Screw (1 of 4) Front Screwdriver d) Pull the impeller housing off the pump and position it as shown below. e) Use a small screwdriver and pry the o-ring off the impeller housing. NOTE: If the impeller housing seal is worn, replace the housing. Impeller Housing Seal b) Use a putty knife and pry the outlet housing away from the impeller housing, and remove the housing. Impeller Housing Pry O-Ring Off Housing Pry Outlet Housing From Impeller Housing 4-2
9. To replace the impeller and impeller seal: a) Remove the outlet housing and impeller (see steps 8a through 8c). b) Twist and pull the impeller seal assembly off the impeller shaft. NOTE: When replacing the impeller seal assembly, twist it onto the impeller shaft so that the edge is against the hub of the impeller, as shown. REASSEMBLY NOTES: When you install the impeller housing on the pump, position the mark on the housing at the top, as shown below. Impeller Housing Mark Impeller Seal Assembly Impeller Shaft Impeller Keep Seal Against Hub Position the outlet housing as shown below so that the four screw holes align. Use a softfaced mallet, and tap the edges of the pump outlet housing into place on the impeller housing. Be careful not to strike the outlet housing too hard, or you could crack it. 4-3
REMOVING THE SPEED CONTROL WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Disconnect the pump motor power supply cord from the 10-minute timer. 2. If you do not have enough room under the sink to access the speed control, remove the sink from its mounting location. 3. Unclamp the tubing at the speed control. 4. Remove the mounting nut from the speed control and remove the control from the sink. Nut Speed Control Tubing Clamp 4-4
WIRING DIAGRAM Black (Hot) White (Neutral) Grounding Conductor 120 VAC, 60 Hz, 15A Power Supply Green (Ground) 10-Minute Timer Pump Motor Brn 8 Wht (Power Cord) Wht (Motor) Motor Capacitor Wiring Diagram 5-1
NOTES 5-2
PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION SOURCES IN THE UNITED STATES: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: FOR WHIRLPOOL PRODUCTS: 1-800-253-1301 FOR KITCHENAID PRODUCTS: 1-800-422-1230 FOR ROPER PRODUCTS: 1-800-447-6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL: THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR LITERATURE ORDERS: PHONE: 1-800-851-4605 IN CANADA: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: 1-800-461-5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL: THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER
CORPORATION