User Manual Oil clean MAGNESOL XL FKE 16 Series, 20 Series and 3629TG Version 2.0 AUGUST 2016
Table of contents 1. Introduction...3 2. In General...3 2.1. Fabrikant... Fejl! Bogmærke er ikke defineret. 3. Overview and application...3 3.1. Generel description... 3 3.2. Oil system Intended use... 4 3.3. Technical specifications and power consumption... 4 4. Safety precautions for the operator...4 5. Operation...4 5.1. Procedure... 5 5.2. Programming... 8 6. Installation and repair...8 6.1.1. Repair... 8 6.2. Connection... 8 7. Spare parts...9 8. Termination... 10 8.1. Destruction... 10 9. Appendix... 10 9.1. Signs, symbols and pictograms... 10 10. Wiring diagram... 11 10.1. FKE 20 Series... 11 10.2. FKE 16 Series... 13 10.3. FKE 3629TG... 15 11. EU Declaration of conformity... 17
1. Introduction Original instruction manual This manual is a translation of the original instruction manual from FKI Fast Food Teknik of the the oil clean system- in the following mentioned as the contact grill. Purpose The purpose of this manual is to ensure proper installation, use, handling and maintenance of the cleaning system. Accessibility The instruction manual must be kept in a to the staff well known place which is easy to access for electricians and personnel who maintain the cleaning system Knowledge The employer (Owner of the fryer with cleaning system) is obligated to ensure that people who operates, serve and maintain the system, has read the instruction manual or as minimum are familiar with the parts which are relevant to their job. Furthermore, everybody who operate, serve and maintain the cleaning system obligated to seek information in this manual. 2. In General 2.1. Manufacturer Oil Cleaning System is manufactured by Company Name: Address: FKI Fast Food Teknik A/S Byghøjvej 5, Verninge 5690 Tommerup 3. Overview and application 3.1. Generel description Daily use of Magnesol XL oil treatment provides your frying oil to last longer. Magnesol powder acts as a magnet and captures food particles and micro-particles in the oil cleanup process. The oil is cleaned thoroughly and have a longer shelf life after an oil clean with Magnesol XL.
Magnesol XL is a synthetic magnesium silicate, which is approved for use in food production. 3.2. Oil system Intended use The machine must only be used for cleaning of frying oil with Magnesol powder. Do not use frying fat with the oil clean system. 3.3. Technical specifications and power consumption Electricity NOTE:It is important that the two heater sections is connected to the same fault circuit breaker, when the fryer otherwise will short-circuit. Supply voltage: 3 x 400 V AC + 0 + EG. Connection Frequency: 50/60 Hz 4. Safety precautions for the operator When working with the oil cleaning system, use protective gloves, apron and protective eyewear. The oil is very hot and can cause burns if it comes in contact with the skin. Be aware that all parts of the fryer is hot after cleaning the oil. Never drain the bucket with hot oil. 5. Operation Before the cleaning process is started, the oil must be at operating temperature (170-180 C). Before starting the cleaning process press [-] so fryer enters standby mode. The cleaning program can only be activated in standby. Attention! The heat sector lifted from the tank so that it is interrupted. This is for safety. So the heaters are switched off during the cleaning process, which can cause heavy smoke and fire!
5.1. Procedure 1. Assemble filter and placed in the drain bucket (see how on the picture) The nut on the frame must face up. Complete filter consists of two pieces filter (4 + 5) + frame (3) and the spacer (2). It is assembled with the plug and tube for filter (7). Make sure the pipe is perpendicular to one side of the filter. The filter is placed in the bottom of the bucket 2. Pour the right amount Magnesol powder over the filter (See table). If the oil in both vats must be cleaned immediately after each other, so fill up the amount of powder in the tank that fit the amount of oil. Example: FKE 1615 DG contains about 2 x 16 liters of oil = 32 liters, which according to the table below requires 159 grams of powder that is poured over the filter at once. CALCULATION THE RIGHT AMOUNT OF MAGNESOL POWDER FRYING OIL LITER 8-15 15-19 19-23 23-27 27-31 31-35 35-39 39-43 42-46 MAGNESOL XL GRAM 45 68 90 113 136 159 181 204 227
3. Place the drain bucket in place under the fryer vessels. The Union for the filter pipe screwed together and tightened by hand. Union 4. Open the ball valve under the vats to be cleaned, so that the oil runs down the drain bucket. The ball valve can be a little tight the first times being operated. Ball Valve 3 Way Valve 5. Check that the 3-way valve between the two oil tanks are turned so that the oil flows back into the vats being cleaned. The 3-way valve which is located in the middle between the two vats is turned so that the handle points to the vessel being cleaned. If the fryer fitted with refill tank, then the handle for switching between clean and refill stand on "CLEANING". 6. When the oil has run into the drain bucket and the tank is completely emptied, Remove the grate from the bottom of the tub and clean the tank. If necessary, use a scraper to clean the tank and remove the leftovers with. Wash the grate with warm water. Remember to use gloves because the tank is still very hot. 7. Press and hold [1] for 6 seconds. You are now in menu [-1-] the oil cleaning program.
8. Press [1] and the oil pump will start and run the cleaning program (usually 10 minutes). The oil is now pumped from the drain bucket and into the tank, then runs back into the drain bucket and circulates. The pump will provide some noise, but it's completely normal. When the program stops, the display will again stand in program -1-. When all the oil has drained back into the drain bucket, Close the ball valve under the tank. clean the tank and replace the grate. 9. Then press 2 and the oil will be pumped back into the tank. (Standard time 3min.). If time is too long (the pump sucks air) pump can be stopped by pressing the RESET. 10. Fill with new oil to minimum level. If the fryer is equipped with refill tank, then filling can be done by turning the 3-way valve on to refill, press and hold [3]. Then the pump will start and pump from refill the bucket as long as you press the button. Pump to the minimum level is reached. 11. Repeat the cleaning process of the second tank. It's ok to make cleaning of both tank without taking the filter out. 12. When the cleaning process is complete, return to standby by pressing the RESET. The heating section is put in place and the fryer is ready for use again, or it can be turned off. 13. Always remove the filter out of the drain bucket after completing the cleaning, separating the filter so it can be cleaned with hot water. If using a dishwasher, make sure that all soap residue is thoroughly rinsed away, otherwise they can damage the oil and / or cause foaming. Attention! Fryer with oil clean system which are delivered before August 2016 is equipped with a function that automatically switches the fryer off if the oil cleaning program has not been used for 24 hours, In that case, there will be an "A-" in the display and the fryer will go on standby and turn off the heating elements. To get the fryer on again, the cleaning program must be activated. For fryer delivered after August 2016 it will be possible to turn this feature on and off. If not otherwise specified in the order, the function will be turned off by delivery of the fryer. A technician can turn it back on.
5.2. Programming All programming must be done when the machine is in standby, and the heating section is pulled up. The heating section automatically turns off the heating elements when they are pulled up. 1. Press [1] and hold for more than 6 sec. for oil clean menu. 2. Press [1] The pump starts at time 1 (default 10 minutes) 3. Press [2] The pump starts at time 2 (default 3 minutes) 4. Press [3] and hold, the pump is running to the button is released 5. Press [4] Changing the time 1 6. Press [5] Changing the time 2 To change the time for oil clean pump, press 4 or 5. Changing the time press [+] or [-]. The program will return to the menu after 5 seconds and save the modified value. To exit the menu, press RESET. 6. Installation and repair 6.1.1. Repair Repair of oil clean system should only be performed by authorized technician. 6.2. Connection See instructions for the fryer.
7. Spare parts Pos. Item number Number 1 15-00021 1 Drain bucket Title 2 74-00019 1 Magnesol filter complete with frame 3 15-00020 1 Oil tank for refill 4 15-00035 1 Tube for Filter 5 74-00021 1 Bottom plug for filter 6 74-00017 1 Pump for oilclean VEK 1 07-50500 Magnesol XL powder 10 kg
8. Termination 8.1. Destruction The Fryer is marked with the above recycling symbol (EC directive 2002/96/EC) and must be disposed in accordance with your country s order. This means that when the product becomes obsolete, you should dispose it after the local municipality s rule, e.g. in unsorted waste stream 9. Appendix 9.1. Signs, symbols and pictograms The fryer is marked with the following symbols and pictograms: Recycling symbol (see 8) Hot surface use gloves
10. Wiring diagram 10.1. FKE 20 Series
Pos. Item number Title 1 83-10016 Transformer -2x24/230V 120VA 2 83-07563 Rectifier 3 83-08156 Terminal 12-pin 4 84-16504 Print heat and curve control oil clean 5 83-09256 Trafo 230V-12V AC 3A 6 84-00290 Fuse Holder 7 72-00109 Fuse 4A 8 83-10010 Actuator for lift/lower system 9 83-07680 Terminal 4-pin 10 81-06112 Oil pump 11 83-00302 Contactor ESB 24-22-00 2S+2B 220V
10.2. FKE 16 Series
Pos. Item number Title 1 84-00180 Multiple plug, female 2 84-00182 House for multiple plug, angle 3 83-08156 Terminal 12-pin 4 83-08156 Terminal 12-pin be shortened 2 pcs. 4-pin 5 84-00290 Fuse Holder 6 72-00109 Fuse 4A H250V 7 84-16504 Print heat and curve control oil clean 8 83-10016 Trafo 230V-12V AC 3A 9 83-07680 Terminal 4-pin 10 81-06112 Oil pump 11 83-10016 Transformer 2x24/230V 120VA 12 83-07563 Rectifier GBPC25005-E4 13 83-10010 Actuator for lift/lower system 14 83-00302 Contactor ESB 24-22-00 2S+2B 220V
10.3. FKE 3629TG
Pos. Item number Title 1 84-00180 Multiple plug, female 2 84-00182 House for multiple plug, angle 3 83-08156 Terminal 12-pin 4 83-01856 Terminal 12-pin be shortened 2 pcs. 4-pin 5 84-00290 Fuse Holder 6 72-00109 Fuse 4A H250V 7 84-16504 Print heat and curve control oil clean 8 83-10016 Trafo 230V-12V AC 3A 9 83-07680 Terminal 4-pin 10 81-06112 Oil pump 11 83-10016 Transformer-2x24/230V 120VA 12 83-07563 Rectifier GBPC25005-E4 13 83-10010 Actuator for lift/lower system 14 83-00302 Contactor ESB 24-22-00 2S+2B 220V
11. EU Declaration of conformity EF-overensstemmelseserklæring 2006/42/EF bilag II A Fabrikant: Navn: Adresse: Postnr. og by: FKI Fast Food Teknik a/s Byghøjvej 5, Verninge DK - 5690 Tommerup Erklærer hermed, at maskine type: - Olierens MAGNESOL for FKE friture Er fremstillet i overensstemmelse med følgende EF direktiver: - 2006/42/EF Maskindirektivet Under anvendelse af følgende harmoniserede standarder: - EN 60204-1 Elektrisk Materiel på Maskiner Direktør DK-Verninge 04.03.2014 Søren Poulsen Stilling Sted Dato
Byghøjvej 5, Verninge DK-5690 Tommerup Danmark Tlf. +45 6475 1066 info@fki.dk www.fki.dk