The Highest Quality Compressed air treatment Refrigerant dryers 12-3234 CFM 0.33 to 91.1 M/min web: www.accltd.com Air. CompressedAir. BogeAir.
Solutions to improve air quality Guidance on the treatment of compressed 3 1m of untreated air contains up to 180 million particles of dirt, 50 80% water vapour and oil in the form of unburnt hydrocarbons at between 0.01 mg/m 3 and 0.03 mg/m 3. Compressed air is used today in diverse industrial sectors. The multitude of applications range from untreated blow-down air to absolutely dry, oil-free and sterile compressed air for the pharmaceutical and food industry. This rich spectrum of appli- cations demands individual levels of com- pressed air treatment, designed precisely for each application. 1 m3 of compressor intake air can contain up to 180 million particles of dirt. Besides these particles of dirt, the intake air can also contain 50 80% water vapour and oil in the form of unburnt hydrocarbons from machinery and waste gases. In addition, tiny amounts of lubricating oil and dust from the compressor can get into the compressed air network. When compressed to 10 bar for example, the concentration of these harmful substances increases eleven fold 3 1 metre of compressed air can contains up to 2 billion particles of dirt. Depending on the application, these par- ticles of dirt will have to be removed until the compressed air becomes absolutely dry, oil-free and sterile. The table on page 3 gives a summary of levels of achievable air quality. However, it can only show an overview of the possibili- ties. When choosing a treatment system, the starting point must be to accurately determine the use of the air the applica- tion. This establishes the required quality Compressed air treatment requires: additional investment cost maintenance work on treatment systems But correct compressed air treatment: increases the service life of compressed air operated equipment improves the quality of your products increases your competitiveness increases your company s profitability reduces the risk of operating problems reduces repair costs for compressed air operated equipment reduces purchasing costs for piping systems At the planning stage, the experienced BOGE team can advise you about the type of compressed air treatment most suited for your application. This support protects you from installing a higher or lower level of air treatment equipment than ne- cessary. BOGE can provide you with the optimum solution for your application, both from the point of view Purified compressed air: Absolutely dry, oil-free and sterile
Air treatment to match your requirements Not all compressed air is the same Untreated compressed air contains water vapour (humidity) as well as particles of dust and oil. These impurities can cause problems in compressed air equipment, resulting in expensive downtime, high maintenance costs and reduced product quality. The advantages of using BOGE air treatment technology Greater availability of pneumatic tools and equipment trouble-free operation minimum maintenance low operating costs Consistent product quality reliability and long service life for compressed air equipment economic work processes increased competitiveness increased profitability Low-cost installation of the compressed air pipe network pipes free of condensation and rust horizontal pipe runs branch lines direct to the work place pipelines without the need for condensate collectors Compressed Air Treatment Overview: Application for Quality Class*** Air compressed air compressor Dust Water Oil Cycloneseparator* Pre-filter** Refrigerant dryer Microfilter Membrane dryer Adsorption dryer Pre-filter Activated carbon filter Activated carbon adsorber Sterile filter General industrial air Blow-down air Sandblasting Simple painting work 3 Conveying air General factory air High-quality 3 4 5 sandblasting Simple paint spraying Pneumatic tools Control air Paint spraying Air Conditioning Fluidics Measuring and control systems Dental laboratory Photographic laboratory 1 4 1 1 4 1 BOGE- SCREW OR PISTON COMPRESSOR Control air Instrument air Pneumatics High-quality 1 1-3 1 or paint spraying Surface finishing Breathing air Medical system Breathing Air High quality 1 3-4 1 or conveying air Food industry Breweries Dairies Pharmaceutical industry 1 1-3 1 or * Only for compressors without compressed air receiver ** Coarser impurities separated out to extend service life of microfilter *** ISO 8573-1:1991 3
A complete range of quality drying solutions BOGE Compressed Air Dryers Pressure C dewpoint + 10 BOGE refrigerant dryer for standard pressure dewpoint +3 C + 7 + 3 BOGE DR and DX refrigerant dryer Freezing point 0 20 25 83 110 0,08 0,11 5,0 7,0 182 0,18 10,8 250 0,25 15 1000 1 60 BOGE DM membrane dryer 2,6 154 6,7 400 14 850 30,40 45,8 18,24 2750 BOGE membrane dryer / BOGE adsorption dryer for standard pressure dewpoint 20 C, 25 C, 40 C, 70 C 93 124 146 5600 7440 8750 l/min 241,7 m 3 /min 14500 m 3 /h Flow capacity 40 70 BOGE DAZ / DAU adsorption dryer BOGE DACZ air treatment unit BOGE DAV adsorption dryer DR, DX DM DAZ / DAU DAV DACZ = Refrigerant dryer = Membrane dryer = Adsorption dryer, heatless = Adsorption dryer, heat-regeneration with vacuum cooling = Air treatment unit comprising DAZ adsorption dryer, heatless with activated carbon adsorber Impurities and quality classes according to ISO 8573-1:2001 Class Solid impurities Humidity Max. oil content mg/m 3 Max. particle size per m 3 Max. pressure dewpoint Max. particle size in µm < = 0,1 0,1 < d 0,5 < d 1,0 < d < = 0,5 < = 1,0 < = 5,0 0 As specified by user 1 A/R 100 1 0 < = 70 C < = 0,01 mg/m 3 2 A/R 100.000 1.000 10 < = 40 C < = 0,1 mg/m 3 3 A/R A/R 10.000 500 < = 20 C < = 1 mg/m 3 4 A/R A/R A/R 1.000 < = + 3 C < = 5 mg/m 3 5 A/R A/R A/R 20.000 < = + 7 C 6 < = +10 C Classes 6 and 7 are defined according to the maximum particle size and maximum density. Classes 7 to 9 are defined according Class 6: d < = 5 µm and density < = 5 mg/m 3 to their liquid water content. Class 7: d < = 40 µm and density < = 10 mg/m 3 Class 7: Cw < = 5 mg/m 3 Class 8: 0.5 g/m 3 < Cw < = 5 mg/m 3 Class 9: 5 g/m 3 < Cw < = 10 mg/m 3 4
BOGE DR & DX Series Refrigerant Dryers Capacity: 0.33 237.5 m 3 /min., 12 8379 cfm Max. operating pressure: 16 bar, 235 psig The advantages of using a BOGE refrigerant dryer Pressure dewpoint +3 ºC consistent high-quality compressed air low internal pressure differential saves on running costs Amply sized heat exchanger caters for maximum +50 C ambient with +70 C inlet temperatures corresponding +15 C dewpoint possible. Large heat exchanges ensures consistent performance even in extreme temperatures Dryer control dependent on capacity Avoidance of unnecessary energy costs Saving potential up to 90% Refrigerant R 134a through the whole range ozone-friendly environmentally friendly operation minimum amount of refrigerant required 0Refrigerant Dryers One of the most economic methods of treating compressed air is with a refrigerant dryer. By cooling the compressed air down to near freezing point, the water and oil vapour are condensed and particles of dirt are bound together, the resulting condensate is then separated from the air flow. In most cases, the pressure dewpoint need only be a few degrees lower than the ambient temperature to prevent condensate from forming in the pipes. Intelligent Saving Microprocessorized load dependent regulation of DR and DX series refrigerant dryers. DX series equipped with energy saving suction pressure or frequency regulation. Saving potentials up to 90%. Reduced quantity of refrigerant R 134a is the standard refrigerant used throughout the whole DR and DX range. Unlike more traditional refrigerant dryers, the quantity required has been reduced considerably by up to 70%. Environmentally friendly BOGE refrigeration technology Anyone involved in refrigeration technology, has a special responsibility. That is why when designing the DR and DX series, right from the outset, a great deal of importance was attached to the environmentally friendly manufacture, operation and final waste-disposal of our refrigerant dryers. 5
Technical data for the BOGE DR series of Refrigerant Dryers Flow capacity 0.33 27.5 m 3 /min., 12 972 cfm BOGE Flow capacity max. Pressure Electr. Electr. Compres- Cooling Dimensions Weight Type pressure differential power power supply sed air air at full load consumption V/Hz connection required DR m 3 /min m 3 /h cfm bar bar psig kw HP 50 Hz 60 Hz m 3 /h cfm W x D x H (mm) kg 3 0.33 20 12 16 0.06 0.9 0.15 0.20 230 230 G 1 /2 380 224 310x450x 450 25 6 0.58 35 21 16 0.15 2.1 0.16 0.22 230 230 G 1 /2 380 224 310x450x 450 26 8 0.83 50 29 16 0.19 2.7 0.22 0.30 230 230 G 1 /2 320 188 310x450x 450 27 11 1.08 65 38 16 0.22 3.1 0.24 0.33 230 230 G 1 /2 320 188 310x450x 450 28 17 1.75 105 62 16 0.22 3.1 0.35 0.48 230 230 G 1 /2 260 153 310x450x 450 31 21 2.08 125 74 16 0.28 4.0 0.44 0.60 230 230 G 1 /2 260 153 310x450x 450 32 25 2.50 150 88 14 0.28 4.0 0.45 0.61 230 G 1 650 383 500x710x 740 59 30 3.00 180 106 14 0.14 2.0 0.56 0.76 230 G 1 1 /2 650 383 500x710x 740 60 50 5.00 300 177 14 0.28 4.0 0.90 1.22 230 G 1 1 /2 1300 765 500x710x 740 79 60 6.00 360 212 14 0.16 2.3 0.95 1.29 230 G 1 1 /2 1300 765 500x710x 740 80 75 7.50 450 265 14 0.24 3.4 1.08 1.47 230 G 1 1 /2 900 530 500x710x 740 85 91 9.17 550 324 14 0.18 2.6 1.25 1.70 400 G 2 2700 1589 500x850x 970 90 108 10.83 650 383 14 0.24 3.4 1.30 1.77 400 G 2 2700 1589 500x850x 970 92 125 12.50 750 442 14 0.19 2.7 1.50 2.04 400 G 2 2700 1589 500x850x 970 117 141 14.16 850 501 14 0.18 2.6 1.77 2.41 400 G 2 2700 1589 500x850x 970 121 180 17.75 1065 627 16 0.30 4.3 2.56 3.48 400 G 2 1 /2 3100 1825 900x800x1230 176 190 18.50 1110 654 16 0.28 4.0 2.80 3.81 400 G 2 1 /2 2600 1530 900x800x1230 181 225 22.50 1350 795 16 0.16 2.3 2.95 4.01 400 G 2 1 /2 2600 1530 900x800x1230 186 235 23.50 1410 830 16 0.19 2.7 3.10 4.22 400 G 2 1 /2 2600 1530 900x800x1230 191 275 27.50 1650 972 16 0.31 4.4 3.25 4.42 400 G 2 1 /2 2600 1530 900x800x1230 197 Installation Requirements For standard dryer designs, the room temperature and ambient temperature must not exceed +50 C or fall below +2 C. Sufficient clearance must be provided on all sides of the dryer to ensure good circulation of the cooling air. A suitably dimensioned drainage pipe must be installed to remove condensate. Explanations / Installation data Flow capacity is based on the compressor s air intake (+20 C and 1 bar) Compressed air temperature +35 C (max. +65 C or +70 C is possible) Operating pressure 7 bar (max. 14/16 bar is possible) Ambient temperature + 25 C (max. +50 C is possible) Pressure dewpoint +3 C (different pressure dewpoints are possible) measured at dryer outlet Technical data according to DIN ISO 7183. For higher pressures and temperatures, different pressure dewpoints, and dryer capacities for values differing from DIN ISO 7183, available upon request. Refrigeration system: Complete refrigeration system with fully hermetic, refrigerant compressor. Condensate drainage: Bekomat Equipment: Operating switch (illuminated) Additional mains disconnecting device from DR 91 Pressure dew point indicator Wall mounting possible (DR 3 to DR 21) Power plug up to DR 75 Terminal box from DR 91 Heat exchanger with demister Energy-saving control from model DR 25 onwards (with up to 90% savings) Options: On models DR 3 to DR 275: Bypass assembly Potential-free error message, Status message and Remote On/Off Special voltages Water-cooling (from model DR 180 onwards) Internal frost protection (down to 10 C) from model DR 25 onwards Conversion factors According to DIN ISO 7183, refrigerant dryers are designed for 7 bar operating pressure, an ambient temperature of 25 ºC and an inlet temperature of 35 ºC. For different operating pressures and temperatures, the following conversion factors should be used. Ambient/cooling water temperature ( C) 25 30 35 40 45 50 Factor f 1 1 0.97 0.94 0.87 0.75 0.62 Inlet temperature ( C) 30 35 40 45 50 55 60 65 70 Factor f 2 1.28 1 0.88 0.75 0.58 0.48 0.44 0.42 0.40 Operating pressure (bar) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Factor f 3 0.6 0.7 0.8 0.88 0.94 1 1.04 1.06 1.09 1.1 1.12 1.14 1.15 1.16 1.17 Example (for dewpoint 3 C) Delivery volume m 3 /h 750 Factor Ambient temperature (f 1 ) C 40 = 0.87 = V = 750 Inlet temperature (f 2 ) C 45 = 0.75 f 1 x f 2 x f 3 0.87 x 0.75 x 1.14 = 1008 DR 180 Operating overpressure (f 3 ) bar 13 = 1.14 6
Technical data for the BOGE DX series of Refrigerant Dryers Flow capacity 30 237.5 m 3 /min., 1059 8379 cfm BOGE Flow capacity Pressure Electr. power consumption Electr. Com- Cooling air Cooling water Dimensions Weight Type differential 100% 50% 0% power pressed air required at required at W x D x H at full load full load part load off load supply connection aircooling watercooling DX m 3 /min m 3 /h cfm bar psig kw kw kw V/50 Hz (DIN 2633) m 3 /h cfm m 3 /h cfm mm kg 300 30.0 1800 1059 0.12 1.74 3.1 1.7 0.4 400 DN 100 4800 2823 1.0 0.588 900 x 1175 x 1725 412 330 33.3 2000 1176 0.14 2.03 3.2 1.9 0.4 400 DN 100 4800 2823 1.1 0.647 900 x 1175 x 1725 420 380 38.3 2300 1353 0.19 2.76 3.4 2.0 0.4 400 DN 100 4800 2823 1.3 0.765 900 x 1175 x 1725 425 465 46.6 2800 1647 0.24 3.48 3.9 2.3 0.5 400 DN 100 5200 3058 1.6 0.941 900 x 1175 x 1725 435 580 58.3 3500 2058 0.11 1.60 5.9 3.4 0.7 400 DN 150 9600 5645 2.0 1.176 1200 x 1200 x 1940 610 715 71.6 4300 2529 0.16 2.32 6.6 3.8 0.8 400 DN 150 9600 5645 2.5 1.470 1200 x 1200 x 1940 630 915 91.6 5500 3234 0.24 3.48 8.0 4.6 1.0 400 DN 150 10400 6115 2.9 1.710 1200 x 1200 x 1940 670 1165 116.7 7000 4116 0.19 2.76 9.9 5.6 1.2 400 DN 200 19200 11290 4.0 2.350 2225 x 1200 x 1970 995 1455 145.8 8750 5145 0.17 2.47 12.4 7.0 1.6 400 DN 200 19200 11290 5.2 3.060 2225 x 1200 x 1970 1165 1750 175.0 10500 6174 0.22 3.19 14.6 8.2 1.8 400 DN 200 20800 12231 6.4 3.760 2225 x 1200 x 1970 1225 2080 208.3 12500 7350 0.22 3.19 18.6 10.3 2.3 400 DN 250 23000 13524 7.5 4.410 3345 x 1200 x 2030 1710 2375 237.5 14250 8379 0.20 2.90 20.2 11.2 2.5 400 DN 250 23000 13524 8.5 5.000 3345 x 1200 x 2030 1940 Installation Requirements For standard dryer designs, the room temperature and ambient temperature must not exceed +50 C or fall below +2 C. Sufficient clearance must be provided on all sides of the dryer to ensure good circulation of the cooling air. A suitably dimensioned drainage pipe must be installed to remove condensate. Explanations / Installation data Flow capacity is based on the compressor s air intake +20 C and 1 bar Compressed air temperature +35 C (max. +70 C is possible) Operating pressure 7 bar (max. 16 bar is possible) Ambient temperature + 25 C (max. +50 C is possible) Pressure dew point 3 C: Technical data according to DIN ISO 7183 Pressure dew point freely adjustable between: Normal, summer and automatic mode Pressure dew point display Max. operating pressure up to 16 bar Air inlet temperature up to 70 C Ambient temperature up to 50 C Energy Saving: Intelligent load dependent refrigerant dryer regulation using: Suction pressure regulation on DX 300 thru DX 465 Frequency control on DX 580 thru DX 2375 Standard energy saving potentials up to 90% Display: Easy to read display of all major operation parameters Permanently lit display Informative display of energy consumption Communication: Standard CAN Bus interface Potential free operating message Potential free DTP error message Standard: Environment friendly coolant R134a Electronically level controlled condensate drain without pressure loss Optional: By-pass for all DX models Water cooled version for DX 300 thru DX 915 Air cooled version for DX 1165 thru DX 2375 Frost proof inside installation up to 10 C Conversion factors According to DIN ISO 7183, refrigerant dryers are designed for 7 bar operating pressure, an ambient temperature of 25 ºC and an inlet temperature of 35 ºC. For different operating pressures and temperatures, the following conversion factors should be used. Ambient/cooling water temperature ( C) 25 30 35 40 45 50 Factor f 1 1 0.98 0.93 0.84 0.72 0.56 Inlet temperature ( C) 30 35 40 45 50 55 60 65 70 Factor f 2 1.20 1 0.82 0.67 0.55 0.45 0.38 0.34 0.30 Operating pressure (bar) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Factor f 3 0.6 0.7 0.8 0.88 0.94 1 1.04 1.06 1.09 1.1 1.12 1.14 1.15 1.16 1.17 Example (for dewpoint 3 C) Delivery volume m 3 /h 3500 Factor Ambient temperature (f 1 ) C 40 = 0.84 = V = 3500 Inlet temperature (f 2 ) C 50 = 0.55 f 1 x f 2 x f 3 0.84 x 0.55 x 1.09 = 6950 DX 1165 Operating overpressure (f 3 ) bar 10 = 1.09 7
BOGE Bielefeld plant: State-of-the-art production facilities guarantee the highest manufacturing quality. Air at its best: Made in Germany Air Controls and Compressor Ltd United Kingdom, Tele:+44(0)151 423 1750 www.accltd.com We at BOGE We at BOGE plan, develop, manufacture, distribute and service compressed air supply systems for customers in the field of plant construction, industry and workshops. Our ranges of services include the following: Planning and engineering of compressed air systems Oil-free piston, screw and turbo compressors Oil-lubricated piston and screw compressors Compressed air purification Compressed air distribution and storage Compressed air accessories Compressed air service System control and display. In Germany we are one of the market leaders in our sector. Worldwide we are represented by our own branch offices, P.O. Box 100713 33507 Bielefeld Otto-Boge-Straße 1-7 33739 Bielefeld Fon (+49) (5206) 601-0 Fax (+49) (5206) 601-200 info@boge.com www.boge.com Changes reserved. Errors and omissions excluded. MMW 184-GB-3-03.2008/T