Classic Twelve O clock Cabinet Installation Instructions CF36 CF42
THIS MANUAL IS FOR AUTHORIZED AND QUALIFIED INSTALLATION PERSONEL ONLY! Table of Contents General Information... 3 CF36 Cabinet Overview... 4 CF36 Cabinet Dimensions... 5 CF42 Cabinet Overview... 6 CF42 Cabinet Dimensions... 7 Optional Computer Storage Overview... 8 Optional Computer Cabinet Dimensions... 8 Preparing the Site...9 & 10 Cabinet Installation... 11-14 Door & Drawer Adjustment... 15 Clock Instructions... 16 Electrical Diagram... 17 Installation and Servicing Checklist... 18 Technical Support Technical assistance is available Monday through Friday, 8:00 am to 6:00 pm (Eastern Standard Time). Phone: 800-659-5922 Fax: 800-583-8506 2
059334 REV 0, 03/11 General Information Definitions of Symbols The following symbols may be used throughout the product manual: IEC Symbols CAUTION: Failure to carefully follow the described procedure may result in damage to the equipment. WARNING: Failure to carefully follow the described procedure may result in damage to the equipment and the operator. Risk of electrical shock present. Make sure power is disconnected before attempting this procedure. The following symbols conform to IEC labeling standards and may be located throughout the product. AC (Alternating Current) Protective teeth (Ground) Attention: Consult accompanying documents OFF ON Type B equipment (Protected against electrical shock) Equipment Disposal Contact your local authorized dealer for proper disposal of the device to ensure compliance with your local environmental regulations. Interference with Electromedical Devices To guarantee the operational safety of electromedical devices, it is recommended that the operation of mobile radio telephones in the medical practice or hospital is prohibited. Strong EMI sources such as electro surgery units may affect performance. If performance problems occur, move the unit to another electrical circuit or physical location. Incompatible Units or Accessories To guarantee the operational safety and function of this device, the use of unapproved unit or accessories is not advised. Doing so could result in potential hazard. Obtaining Technical Literature The manufacturer will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions or other information that will assist technical personnel to repair and replace serviceable items. CAUTION: Only authorized service technicians should attempt to service this equipment. Use of other than authorized technicians will void the warranty. Product Identification This cabinet can be identified by its product label, located underneath the midsection front panel. This label states the unit model and serial number, electrical specifications and safety classification. Note the sample label shown below: Dangerous voltage Manufacturing Date Technical Description Waste Electrical and Electronic Equipment Model Designation: Pelton Classic Twelve O clock Cabinet Power Supply: CF 120V ~50Hz, 12A Service Protection against harmful ingress penetration of water: ordinary equipment Mode of operation: CF Continuous MN SN OPERATORY CABINET (115VAC, 12A, 60Hz) CF MO YR IEC Type B, Class 1 Listed to: UL 60601-1 Listed to: CAN/CSA C22.2 NO. 601.1-M90 34488 Thank you for purchasing your new cabinet. It is engineered to provide many years of reliable performance. However, a certain amount of care is required. Conscientious adherence to the Maintenance Instructions will ensure that your unit will function to your satisfaction for many years to come. Therefore, we have provided you with a set of technical literature, which may be kept for quick and easy reference. In order to protect your rights under the warranty, the purchaser must register the unit by filling in the warranty information provided. Safety Notes This cabinet is not used in rooms where an explosion hazard exists. The pre-installation of the facility must be performed in accordance with the requirements outlined in our Pre-installation instructions. As the manufacturer of cabinetry, we can only assume responsibility from the safety related performance of the cabinet, if maintenance and repair are carried out by the manufacturer, or by agencies authorized by Pelton & Crane for this purpose, and if needed components affecting the safety of the appliance are replaced exclusively by original spare-parts. We suggest that you request a certificate stating the type and extent of the work performed, from those performing such work, if necessary stating any alterations of the rated parameters or operating ranges, as well as date, name of organization and signature. This type of appliance is classified to UL 60601-1, EN 60601-1, certified to CSA C22.2 No. 601.1-M90. Due to legal regulations, alterations of the cabinet, which could impair the safety of the operator, patient, or third parties, are not lawful! For reasons of product safety, only original Pelton & Crane accessories approved for this product, or accessories by third parties, which have been approved by Pelton & Crane, may be used. Using non-approved accessories is at the risk of the user. In order to prevent injury to persons and damage to the equipment, you must also read the warning and safety notes given in this User s Manual. These are emphasized with WARNING, CAUTION and NOTE. 3
CF36 Overview A C D E B K M L A-C, upper module, storage B, counter workspace D, accessory panel E, central column, power chase K & M, lower module, storage L, unit mount area 4
CF36 Overview The CF cabinet provides a work surface, storage, and can be installed with or without a Pelton & Crane delivery system. The CF36 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CF36 Cabinet Dimensions 16-7/16" 17-7/16" 16-1/2" 17-15/16" 24" 72-1/2" 31-1/2" 14" 15-11/16" 5
CF42 Overview B A C D E F K M L A-C, upper module, storage B, CPU storage D, accessory panel E, central column, power chase F, counter workspace K & M, lower module, storage L, unit mount area 6
CF42 Overview The CF cabinet provides a work surface, storage, and can be installed with or without a Pelton & Crane delivery system. The CF42 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CF42 Cabinet Dimensions 42-7/16" 17-7/16" 16-1/2" 17-15/16" 24" 72-1/2" 31-1/2" 14" 15-11/16" 7
Optional Computer Storage Overview A computer can be stored in the center storage area of the upper cabinet. Insert the computer s cables through the access holes in the bottom of the cabinet and route to the utility box. Place the CPU so the front is facing the cabinet door. Follow the computer system manufacturer s installation procedure and plug the unit into the outlets in the utility box. Read computer system manufacturer s recommended safety, use & care and installation instructions. Follow the computer system manufacturer s installation procedure. Upper storage Upper storage CPU storage Optional Computer Storage Dimensions 42-7/16" 21-1/4" 21-1/2" 8
Preparing the Site WARNING: Always lift cabinets by bottom edge, being careful to lift with your legs and not your back. CAUTION: Make all required, air water and drain attachments from the utilities to the incoming stub up connections before the delivery system installation occurs. Doing so prevents damage to the utility lines from heat associated with some plumbing connection methods. Turn main power OFF at the installation site. WARNING: All Electrical wiring should be in accordance with local codes. WARNING: To avoid risk of electrical shock this equipment must be connected to power mains with protective earth. NOTE: Use floor template to locate utilities in relation to the dental chair. Because of varying city plumbing and electrical codes, the dealer should ensure that installation meets local requirements. Pelton & Crane can not be responsible for an installation which does not meet local plumbing and electrical codes. Select the location for cabinet that will meet the operator s arm reach and storage requirements. Refer to the dimensional drawings while considering the location of air, water and electrical connections. SPECIFICATIONS (Floor Template depicted in Illustration) Air & Water Shut-off Valves (If required for delivery) : 1/2 pipe N.P.T. (supplied by the contractor) protruding 1 from floor or wall. Manual shut-off valve supplied by the dealer to be installed by the contractor. Maximum height can not exceed 5 when valves are fully opened. Electrical: 1/2 conduit and quad box or equal junction (supplied by the contractor). Wire box as per code with top of the box no higher than 4 1/2 above finished floor. Voltage: 120 Volts AC, 3 wire, 15 amp circuit. Central Vacuum (if required): Plumbing should be specified and terminated in treatment column with 5/8 OD tube perpendicular to floor, similar to drain connection. Floor Template (CF42 Shown) 5" 7" 11" 12-1/2" 27-1/4" 29-1/2" 32" 34-1/2" 37" 42" BACK OF CABINET 5-1/4" 4-3/4" 3-3/4" 9" 8-1/4" 6-3/4" 6" AIR OUTLINE OF CABINET 14" WATER O2 (OPTIONAL) VACUUM (OPTIONAL) (OPTIONAL) N2O UTILTIES CHASE FOR RIGHT SIDE OF ROOM ELECTRICAL STUB UP UTILTIES CHASE FOR CHAIR UTITLIES CHASE FOR LEFT SIDE OF ROOM 9
Preparing the Site (Cont d) NOTE: The template illustration depicts the mounting points. 1. Lay installation template over plumbing stub-ups and check the distance from the cabinet to the walls according to operatory layout. (Floor template is depicted in illustration. Stub-up information in the template illustration applies to all models.) 2. The shut-off valves for air and water must be installed above the finished surface as indicated in the template: 5 max. when in an open position. 3. Install air and water shut off valves. NOTE: A 3/8 compression fitting is recommended for the output connection on the cutoff valves. 4. Connect flexible hoses from air and water regulator assemblies to the air and water shut off valves. NOTE: To ensure proper operation of the unit, flush air and water lines before connecting equipment. Place floor mounting bracket over the templet 5. Mark the (4) moutnings (2 each side) according to the template. If mounting a 2800 delivery unit, also mark the front and rear mounting holes according to the template. NOTE: If flooring is carpeted, cut carpet away from the cabinet mounting point to gain stability to the cabinet when secured to the floor. 6. Concrete Floor: Drill four 3/8 holes, 3 deep into floor. Wood Floor: Drill four 1/4 holes, 2 3/4 deep into floor. WALL ELEVATION NOTE: Will need to cut back cabinet wall when installing utilities from the wall. Allow 16" of 1/2" Flex Conduit to extend beyond stub-up for electrical hook-ups. 2" ELEC. BOX (Optional) Elec. Vacuum 2" Water Air N O 2 O 2 Finished Floor Surface 4-1/2" 7" 9" 11" 13" 15" 10
Cabinet Installation 1. Remove the box and shrink wrap from around the cabinet. 2. Unclip the doors and/or drawers and place in a safe area. 11
Cabinet Installation cont d. 3. Remove the shelves from the upper and lower cabinets. 4. Remove the (4) bolts, washers and nuts holding the cabinet section to the pallet. Washer Nut Center brackets used on 2800 only Bolt 12
Cabinet Installation cont d. 5. Using the floor template provided, drill for concrete (4) 3/8 x 3 deep holes, for wood drill (4) 1/4 x 2-3/4 deep holes. For concrete insert (4) 3/8 x 2-3/4 anchor bolt, washer, lock washer and nut, for wood insert (4) 3/8 x 3-1/2 lag screw, lock washer, and washer. Note: On cabinets using a 2800 delivery system, (4) additional holes will need to be drilled and additional hardware used to secure the cabinet to the floor. Cabinet Mounting Bracket Center brackets used on 2800 only Cabinet Mounting Bracket Floor Template 6. Remove the cabinet mount assembly from the pallet and place over the area marked for the installation. Bolt the cabinet to floor through the cabinet mounting brackets. Note: Ensure that cabinet mounting brackets are permanently and securely fastened to the floor. 7. Loosen the cabinet mounting brackets on each side using the (4) 1/4 bolts installed in the cabinet sides. Level 8. To level the cabinet, place a level on the top of the countertop and adjust the (4) leveling feet so that the cabinet is completely level in all directions. Re-tighten the (4) 1/4 bolts on the cabinet mounting brackets on each side and re-check leveling. Cabinet Mounting Bracket Cabinet Mounting Bracket Leveling Feet Leveling Feet Center brackets used on 2800 only 13
Cabinet Installation cont d. 9. Connect utilities in accordance with local codes. 10. Re-install shelves and/or drawers and doors removed previously, taking care to place them in their original positions. 14
Door & Drawer Adjustment Cam wing mounting plate Note: Upper & lower plates must be moved together for each door Range (5/32") One piece wing plate Note: Upper & lower plates must be moved together for each door Range (5/32") WARNING over-adjusting hinges can cause damage Rotate front screw to increase or decrease door position. Range (3/32") Rotate spiral -tech cam screw to adjust door position. Range (3/16") Drawer front adjustment - Standard 1. 6. 1 4. 2/3. 5. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen Attachment Screw 5. Turn clockwise to raise - counter clockwise to lower, re-tighten Attachment Screw. 6. Tilt adjustment (for large drawers only) 1. 2/3. 4. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen the attachment screw. Adjust drawer front up/down then tighten screw. 15
Clock Instructions To Set Calendar/Clock The CLOCK button is used to alternate between 12 hour (AM / PM) and 24 hour (International / Military time) clock modes. When you insert the battery, the clock will automatically be in the 12 hour clock mode. If you would like the clock to be in the 24 hour clock mode press CLOCK before setting the clock. The letters AM or PM will appear for 12 hour clock only. To set the calendar/clock, first press the SET button to adjust the settings. When SET is pressed, the flashing figures will display in the following sequence: year, month, date, hours, minutes, seconds. Press the or buttons to change the calendar or the clock. The button will decrease the numbers and the button will increase the numbers. NOTE: The day of the week will automatically change when you change the date. To Use Stopwatch (Times up to 23 hours, 59 minutes, 59 seconds) Press the STOP WATCH button to enter the Count-up/Stopwatch mode. Press the START/STOP button to begin counting up in seconds. Press START/STOP again to stop time. Press again to restart. After you stop the time, press the and buttons at the same time to clear the time and reset to 00:00. Your timer can time up to four activities at once, if desired. The maximum time for each being 23 hours, 59 minutes, 59 seconds. To Use The Basic Timer First press the TIMER button to enter the timer mode. The number 1 will be displayed in the upper right hand corner of the timer. Then press SET and using the and/or buttons, set the desired timing period (hours, minutes and seconds). Next press START/STOP to begin timing. Any time during the timing period the timer can be stopped by pressing START/STOP. Press START/STOP again to restart. Once time elapses, alarm will sound for 60 seconds. Timer will count up to show how much time has elapsed since the timer sounded. Press START/ STOP to stop the tone and count-up time and reset to 00:00. To Use Memory Timers 2, 3, and 4 First press TIMER to enter the timer mode. Then press the MEMORY 2-3-4 button. Each time you press MEMORY 2-3-4, a different number will appear in the upper right hand corner of the timer. That number indicates which timer is being used. Press SET and using the and/or buttons set the desired timing period for each timer. When you set timers 2, 3, and 4, the times will automatically be stored. To reset any of the stored times, press the and at the same time and this will erase the time in the memory. Memory Recall To recall a stored time after the time has expired, first make sure you are in the timer mode, then press MEMORY 2-3-4 until the correct timer is displayed. NOTE: Timer 1 is a basic timer and does not include the memory recall feature. 16
Electrical Diagram GRN BLK WHT GRN BLK WHT G/Y WHT WHT BLK G/Y ( WIRE NUT) INPUT POWER CABLE 17
Installation and Servicing Checklist Verify the following after installation or servicing of the cabinet: All manuals are present. All labels are present and legible. No mechanical damage on new installations. The cabinet is connected to the correct power source. There are no water or air leaks. All the cabinet adjustments have been made according to the users manual. Ensure control panel functions properly. 18
NOTES 19
We reserve the right to make any alterations which may be due to any technical improvements. 2011, Pelton & Crane Pelton & Crane 11727 Fruehauf Drive Charlotte, NC 28273 USA Order No. 059351 Rev. 0, 4/11 Printed in USA