LD3060 OmniDeck - 3000 Series Table of Contents Pre- information...2 Supplies Required...2 Components...3 4 Dimensions...5 Rough-Ins...6 OmniDeck...7 Supplies, Drain and P-trap...8 Trap Cover...8 Cleaning and Maintenance...9 Troubleshooting Vernatherm TMV...10 215-1288 Rev. R; ECM 11-11-008 2011 Bradley Corporation Page 1 of 10 3/30/11 P.O. Box 309, Menomonee Falls, WI USA 53052-0309 PHONE 800.BRADLEY (800.272.3539) FAX 262.251 5817 bradleycorp.com
LD-3060 Series IMPORTANT! Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer. THIS SIDE UP Packing List Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction. Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until installation is completed. After installation is complete, turn on the water supply first, then turn on the electrical power. Hardware supplied by installer must be appropriate for wall construction. Wall anchors used must have a minimum pull-out rating of 1,000 lbs. Product warranties and service parts information may be found on our web site at bradleycorp.com. Supplies Required: (6) ³ ₈" wall anchors, bolts and 1" min. O.D. washers to mount support brackets to wall (min.pull-out rating of 1,000 lbs.) #10 wall anchors/bolts/washers to mount angle brackets to side wall, if required (two each per bracket) (2) ¼" wall anchors (to mount optional mixing valve/bracket) ½" NPT hot/cold or tempered supply piping 1½" NPT drain piping 110 volt electrical outlet for optional 110/24 VAC plug-in transformer, if required 2 3/30/11 Bradley Corporation 215-1288 Rev. R; ECM 11-11-008
LD-3060 Series Components OmniDeck Configurations (contact your Bradley Representative for part number) LD3060-2 LD3060-2-XDRW LD3060-2-XDR LD3060-2-XDLW LD3060-2-XDL-XDR LD3060-2-XDL-XDRW LD3060-2-XDLW-XDRW LD3060-2-XDR-XDLW LD3060-2-XDL Panel Fasteners (160-132) Finish Washers (142-002CA) Trap Cover (textured) Putty (186-1261) Coal (186-1261B) Mounting Bracket (140-823R) Angle Bracket (140-824) Trap Cover V2 (with soap access opening) Putty (186-1544) Coal (186-1544B) Bracket Hardware (two each required to attach bracket to OmniDeck) Screw (160-120) Washer (142-002AZ) Angle Bracket Hardware (two each required to attach bracket to OmniDeck) Screw (160-120) Washer (142-002AZ) Bradley Corporation 215-1288 Rev. R; ECM 11-11-008 3/30/11 3
LD-3060 Series Components Waste Receptacle with Textured Lid Putty (S50-372) Coal (S50-372B) Sensor-Operated Soap Dispenser (6315) Handle Repair Kit (S65-244) Base Leveler Repair Kit Stainless Steel (S65-245) Plastic (S65-287) Soap Dispenser (6324) (P18-054) Vernatherm Mixing Valve (S59-4004XS) (140-934) (S01-524) (S45-2082) Drain Assembly Strainer (269-1839A) Tempered Line (S45-2081) Twin Tee Ell (111-079) (S27-102) P-trap (S29-094) (269-1735) Waste Arm (111-080) 4 3/30/11 Bradley Corporation 215-1288 Rev. R; ECM 11-11-008
LD-3060 Series Dimensions (shown with optional selections) LD-3060-2 XDLW/XDRW is shown. Other configurations are similar. All dimensions shown are for reference only and are subject to change. Top View 12" (305mm) 30" (762mm) 30" (762mm) 30" (762mm) 7" (178mm) 7" (178 mm) 11½" (292mm) 4" (102mm) 9" (229mm) 9" (229mm) 22" (559mm) 24" (610mm) 8" (203mm) 8" (203mm) 15" (381mm) 7½' (2286mm) 60" (1524mm) 15" (381mm) Front View 3" (76mm) 3" (76mm) 37" (940mm) 54" (1372mm) Side View 8" (203mm) ADA Optional Trap Cover with Soap Access Opening 34" (864mm) 31" (787mm) 29" (737mm) ADA 13½" (343mm) Bradley Corporation 215-1288 Rev. R; ECM 11-11-008 3/30/11 5
LD-3060 Series 1 Rough-Ins 25¼" (641mm) 25¼" (641mm) ³ ₈" Wall Anchors Supplied by Installer (6) Places 18" (457mm) 14" (356mm) 9" (229mm) 3" (76mm) 9³ ₈" (238mm) 32" (813mm) 1½" (38mm) NPT Hot/Cold Supply Stub Out 2" (51mm) from Wall (If Hot/Cold Supply Required) 1³ ₈" (35mm) 1½" (38mm) NPT Drain Stub Out 2" (51mm) from Wall 29" (737mm) 17" (432mm) Centerline OmniDeck 110V GFCI Electrical Outlet 18" (457mm) 19" (483mm) Finished Floor ½" (13mm) NPT Tempered Supply Stub Out 2" (51mm) from Wall (If Tempered Supply Required) #10 Wall Anchors (Supplied by Installer) (Hot/Cold Supply Only) Side Wall Mounting Locations for Angle Brackets (standard height mounting) ¼" Wall Anchors (Supplied by Installer) 10" (254mm) 5¾" (146mm) Side Wall Mounting Locations (If Required) 32" (813mm) Back Wall Finished Floor 6 3/30/11 Bradley Corporation 215-1288 Rev. R; ECM 11-11-008
LD-3060 Series 2 OmniDeck LD-3060-2 XDLW/XDRW is shown throughout. Other configurations are similar. Reference mounting height dimension from the top of the OmniDeck to the finished floor is 34" (864mm) maximum (OmniDeck thickness is 1/2" [13mm]). The support brackets are slotted and may be adjusted to meet this dimension. If necessary, adjust the OmniDeck height before securing to the brackets. Alcove Wall Back Wall 33½" (851mm) ref. Finished Floor Knee Wall Secure the angle brackets to the bottom of the OmniDeck B with the hardware provided. Scribe a level line for the mounting brackets 33½" A above the finished floor. C Secure the mounting brackets to the wall with hardware supplied by the installer. With help from at least one other person, position the OmniDeck on the mounting brackets and secure the deck with the hardware provided. For alcove wall only, secure the angle bracket to the alcove wall after installation of the OmniDeck is complete. Bradley Corporation 215-1288 Rev. R; ECM 11-11-008 3/30/11 7
LD-3060 Series 3 Supplies, Drain and P-trap Rubber Washer Fiber Washer Cold Hot Nut ½"-14 NSPM Hot Mixing Valve Cold Tempered Supply 4 Trap Cover Standard trap cover is shown. Optional V2 trap cover is similar. 10-24 x ½" FL Panel Fasteners with Finish Washer 8 3/30/11 Bradley Corporation 215-1288 Rev. R; ECM 11-11-008
LD-3060 Series Cleaning and Maintenance for Terreon Material Description: Terreon is an NAHB-certified densified solid surface material composed of polyester resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives. Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409 or Windex. Stubborn Stains: Remove tough stains with Ajax, Comet, or Soft-Scrub and a green Scotch-Brite pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-Brite pad. Special Situations for Terreon Material Scratches: Remove scratches with a green Scotch-Brite pad. The finish can then be renewed with a maroon Scotch- Brite pad, followed by a white Scotch-Brite pad or 30-micron sandpaper. Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly after cleaning. Restoring the surface: Use Hope s Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material. Bradley recommends additional care and maintenance for the darker colored Terreon. For complete instructions on this additional maintenance, visit bradleycorp.com. Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If these chemicals come in contact with the surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects. Repair Kits: Terreon repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing. Repair kits are made to order and have a shelf life of 30 days. Terreon is a unique, cast solid surface material. Aggregate flow and distribution as well as shades of color can vary from product to product creating natural characteristics. Cleaning and Maintenance for Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated. Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning solution per the manufacturer's instructions and always use a soft cloth or sponge to avoid damaging the finish. Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball stainless steel cleaner or a soft abrasive. Always follow the manufacturer's instructions and apply in the same direction as the polish lines. Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool or stainless steel brushes. Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufacturer's instructions. Many of these products leave a protective coating that helps prevent future smears and fingerprints. Grease and Oil: To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufacturer's instructions and in the direction of the polish lines. Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist. Do not permit salty solutions to evaporate and dry on stainless steel. The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure. Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided. Brand Names Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions. Bradley Corporation 215-1288 Rev. R; ECM 11-11-008 3/30/11 9
LD-3060 Series Troubleshooting Vernatherm Thermostatic Mixing Valve: Part no. S01-524 Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions: If stop/check valves are used, make sure that they are fully open. Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-connections or leaking stop/check valves. Make sure water heater output is at least 20 F above the set temperature. Close shut-off valves prior to disassembly and reopen the valves after inspection and repair is complete. Repair Kit S65-259 Item Qty. Description 5 1 Thermostat 7 1 O-ring 8 1 O-ring 10 Nut 3/8-24 Hex Jam 9 Cap 8 O-Ring 7 O-Ring 6 Stem 5 Thermostat 4 Piston 3 Spring 2 Seal Cup Tempered Line Adapter Option: Part no. S39-685 (replaces S01-524 if tempered line is used) Strainer 173-028 Strainer (173-028) 11 1 Valve Body Problem Cause Solution External leaks in the system. O-rings have been damaged. Replace O-rings. Contact your Bradley representative to order Repair Kit no. S65-259. Improper water temperature or temperature fluctuation. Limited water flow. Thermostat is slowly failing or not working at all. Valve temperature is not properly set Dirt and debris have built up in the valve or strainer. Check the thermostat for proper operation: 1. At room temperature (80 F or less) remove the cap and thermostat. 2. Place the thermostat into a container with 115 F water. The push rod should pop out of the thermostat approximately 1/10". If push rod does not pop out, replace the thermostat. Contact your Bradley representative to order Repair Kit no. S65-259. Adjust the temperature using a blade screwdriver: Turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature. 1. Ensure hot and cold supplies are connected to the mixing valve and that they have sufficient water flow. 2. Remove and clean the strainer. If it needs to be replaced, Contact your Bradley representative to order Bradley part no. 173-028. 3. Check the piston for smooth movement: A. Remove the valve s cap and thermostat. B. Push down on the piston; if the piston does not move freely, clean it as outlined below: Remove the thermostat. Lift the piston out with a needle-nose pliers and remove the spring. Any brass and stainless steel cleaner may be used. If a suitable cleaner is insufficient to remove debris, use a 400-grit sandpaper to polish and hone the piston and valve body). Snap the spring into the piston (it will detent); reassemble into the valve body. Retest the piston. C. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced. Contact your Bradley representative to order Repair Kit no. S65-259. 10 3/30/11 Bradley Corporation 215-1288 Rev. R; ECM 11-11-008