Varian, Inc. Vacuum Technologies Diffusion Pumps Features and Benefits 2-3 Typical Applications 4-5 Pump Models 6-29 Fluids 3-31 Baffles 32-33 Technical Notes 34-37
Diffusion Pumps Features and Benefits Varian has earned its position as the leading Diffusion Pump manufacturer in the world by listening to customer needs and by continuously improving the performance and reliability of our benchmark designs. Throughout our more than forty years of leadership in the industry, we have consistently produced pumps that provide the most efficient means of converting heat into pumping throughput. Our experience has allowed us to optimize the design of every element of the pump. As a result, Varian Diffusion Pumps offer you the lowest cost of ownership available for many high vacuum-pumping applications. Options to Address Your Needs Many applications have unique requirements. Varian can provide additional features such as Halo or custom baffles to eliminate additional backstreaming, and a Quick Cool Coil option to accelerate system cycle times. Easy to Maintain Maintaining uptime is critical so we have simplified operation and maintenance. A sight glass provides visual indication of status when cold or hot and under vacuum. A gauge port facilitates system troubleshooting. 2
Diffusion Pumps Fully Optimized Jet Using our long and varied experience Varian designs and produces vapor jets that deliver the highest throughput, pressure stability, and tolerable foreline pressure available, while reducing backstreaming to a minimum. Built for Production Volumes Our success is in helping you meet the exacting requirements of your production process. Our pumps deliver superior pumping at high pressure and high gas flow conditions, and handle gas load variations that are typical of large volume production. Diffusion Pumps Robust Boiler Design Through optimized boiler design, Varian pumps are stable and reliable under widely varying operating conditions. This temperature stability prolongs fluid life as well. Thermal protection switches prevent system over-temperature conditions. Low Cost of Ownership By providing the highest throughput available per unit of power, reduced cooling water requirements, and rugged, durable stainless steel construction, Varian delivers large volume pumping at the lowest total cost to you. World-class Service, Training and Support Varian s application consulting capability makes use of our unparalleled experience to identify the optimal solution for you. And we invite you to take advantage of our industry leading worldwide service and support programs and award winning Vacuum Training classes to maximize system uptime and productivity. Varian, Inc. Vacuum Technologies 3
Diffusion Pump Typical Applications Courtesy of Mill Lane Engineering Courtesy of Materials Research Furnaces, Inc. As the worldwide diffusion pump market leader, Varian produces the most comprehensive family of pumps, ranging from 2 in. to 35 in. in diameter, and is the only broad-line, U.S.-based manufacturer. The diffusion pump is the most common type of pump for use in high vacuum applications. These vapor jet pumps are one of the oldest and most reliable ways to create a vacuum. Since the chamber itself has no moving parts aside from the oil droplets, a vacuum diffusion pump can operate with stability over long periods. In all diffusion pumps, a small amount of backstreaming occurs. Backstreaming is the migration of minute levels of oil that move in the opposite direction toward the inlet of the pump and into the process stream, which may be the stage of an electron microscope or a welding chamber. In some applications, minor backstreaming has no impact; in others, where the purity of materials is critical, backstreaming cannot be tolerated. For this reason, systems typically add an optically dense baffle of varying design to deflect oil particles before they can reach the process stream. Diffusion pumps are in wide use because they have several advantages: They are reliable, simple in design, operate without noise or vibration, and are relatively inexpensive to operate and maintain. In fact, diffusion pumping is still the most economical means of creating high-vacuum environments. These pumps also tolerate operating conditions such as excess particles and reactive gases that would destroy other types of high-vacuum pumps. With the proper choice of motive fluids, traps, baffles, and valves, diffusion pumps can be used in a wide variety of applications and over pressure ranges from 1 x 1-3 torr to 2 x 1-11 torr Key Features of Varian Diffusion Pumps include: High pumping speeds High throughput High forepressure tolerance Low ultimate pressure Excellent backstreaming characteristics Long-term reliability 4
Diffusion Pumps Diffusion Pumps Vacuum Furnaces Vacuum furnace applications require pumps that are capable of achieving stable pressures in high gas flow environments. Additionally, furnace operators need shorter cycle times to accomplish efficient processing of heattreated material batches. Furnace operators derive these benefits from Varian vapor diffusion pumps, because the high throughput and low backstreaming rates of the pumps accommodate high material outgassing and allow higher cross-over pressures for shorter cycle times. Metallizing In web and roll coating systems, Varian diffusion pumps have the ability to pump high gas loads making them the perfect choice for continuous production applications. Large Area Coating / Thin Film Deposition Due to it s simplicity, high performance and low initial costs, the diffusion pump remains a primary pumping mechanism for large area coating systems. The large pumps used in this application come equipped with sight glass and drain assemblies and are also available with ASA or ISO flanges. Coatings (Optical, Electronics, Protective) With low ultimate pressure, high speed, high throughput and high tolerable forepressure, Varian diffusion pumps are the best choice for developmental and production systems. Molecular Beams The foreline ejector stage provides high tolerable forepressure and a large surface area for efficient degassing of compressed fluid, while the foreline baffle minimizes fluid loss even under high throughput conditions. All Varian pumps incorporate an ejector stage as well as full fractionating jets. HS Series pumps create high speed and low ultimate pressure, high throughput and high tolerable forepressure and low backstreaming combine to make the HS series the best diffusion pump. Additionally, pumps are equipped with full thermal protection. Varian, Inc. Vacuum Technologies 5
Diffusion Pump Models AX-65 HS-2 VHS-4 VHS-6 VHS-25 Previous Model Number 16 183 184 178 Pumping speed *, l/s (operating range) Air 65 16 75 1,55 2,125 Helium & Hydrogen 9 2 94 1,93 2,66 Pumping speed AVS 4.1 (1963) 285 1,2 2,4 3,7 Maximum forepressure, Torr (mbar) No load.75 (1.).55 (.72).65 (.86).65 (.85).65 (.85) Full load.6 (.78).4 (.52).55 (.73).55 (.72).55 (.72) Maximum throughput, T-l/s (mbar-l/s) In operating range.19 (.25).6 (.8) 1.5 (2.) 2.4 (3.2) 2.6 (3.5) @ 1 x 1-2 Torr (1.3 x 1-2 mbar).3 (.4).7 (.93) 2.5 (3.2) 3.5 (4.5) 3.5 (4.5) Minimum recommended backing pump for maximum throughput, cfm (m 3 /hr).15 (.25) 5. (8.5) 1 (17) 17. (28.9) 17. (28.9) Backstreaming rate at inlet flange mg/cm 2 /min (standard cold cap)** 2 x 1-4 1 x 1-3 5 x 1-4 5 x 1-4 5 x 1-4 Warmup time, minutes 7 15 1 1 1 Cooldown time, minutes With quick cool coil, where applicable 1 1 1 1 1 Fluid charge 3cc 1 cc 3 cc 5 cc 5 cc Electrical requirements 1 ph 1 ph 1 ph 1 ph 1 ph 5/6 Hz 5/6 Hz 5/6 Hz 5/6 Hz 5/6 Hz 9/115/165/22 V 12/24 V 12/28/24 V 12/28/24 V 12/28/24 V Power, Watts 2/25 45 145 22 22 Cooling water, U.S. gpm (l/hr) at 6-8 F (15-26 C) N/A.1 (2).15 (3).25 (5).25 (5) **For an explanation of pumping speed measurements, please see page 36. ** Refer to page 34 for a description of test methods. 6
Diffusion Pumps VHS-1 VHS-4 HS-16 HS-2 HS-32 NHS-35 185 182 164 165 167 169 Speed, l/s (operating range) 3,65 4,5 6, 1, 17,3 28, 4,56 5,625 7,5 12,5 21,625 35, 5,3 8, 1, 17,5 32, 5,.65 (.85).65 (.85).65 (.85).65 (.85).5 (.65).55 (.71).55 (.72).55 (.72).55 (.72).55 (.72).35 (.45).4 (.52) 6.3 (8.4) 6.3 (8.4) 9.5 (11.7) at 81 W 12.5 (16.7) 3 (4) 25 (33) 7.5 (1.) 7.5 (1.) 11.5 (15.3) at 81 W 18 (23.4) 35 (45.5) 35 (45.5) 3 (51) 3 (51) 8 (136) 1 (17) 3 (51) 3 (51) 5 x 1-4 1 x 1-3 1.5 x 1-3 1.5 x 1-3 7 x 1-4 5 x 1-4 Diffusion Pumps 15 15 3 45 6 6 25 25 3 45 6 6 1, cc 1, cc 3 U.S. qts. 5 U.S. gal. 3 U.S. gal. 3 U.S. gal. (2.8 liters) (4.7 liters) (11.3 liters) (11.3 liters) 3 ph 3 ph 3 ph 3 ph 3 ph 5/6 Hz 5/6 Hz 5/6 Hz 5/6 Hz 5/6 Hz 5/6 Hz 28/24/38/48 V 28/24/38/48 V 24/415/48 V 24/415/48 V 24/415/48 V 24/415/48 V 44 44 81/96 12, 24, 24,.4 (8).4 (8) 1.5 (3) 1.5 (3) 4. (8) 4. (8) Varian, Inc. Vacuum Technologies 7
AX-65 Outline Drawing Dimensions: inches (millimeters) Technical Specifications Pumping Speed*, Operating Range 65 l/sec Air, 9 l/s He and H 2 Maximum Throughput.19T-l/s (.25 mbar-l/s) in operating range.3t-l/s (.4 mbar-l/s) @.1 torr Compression Ratio 4 x 1 7 (Air), 2 x 1 6 (helium) Operating Range 3 x 1-3 to <5 x 1-8 torr (3.9 x 1-3 to 6.5 x 1-8 mbar) Maximum Forepressure No load:.75 torr (1. mbar) Full Load:.6 torr (.78 mbar) Backstreaming Rate** With cold cap: < 2 x 1-4 mg/cm 2 /min With baffle: <2 x 1-5 mg/cm 2 /min Recommended Backing Pump 1.5 cfm (2.5 m 3 /hr) Warmup Time 7 minutes Cooldown Time 1 minutes Fluid Charge 3 cc Electrical Requirements 1 ph, 5/6 Hz, 9/115/165/22 VAC Pump Power 2/25 watts Air Cooling 3 cfm **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 8
Diffusion Pumps Speed Curve.75 9.6 Air speed (l/sec) 7 5 3.45.3.15 Throughput (Torr-l/sec) 1 1-8 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed/cold cap Pumping speed/halo baffle Throughput Diffusion Pumps Description Wt. kg (lbs) Part Number KF-5 ISO-6 AX-65 with standard cold cap, 3.6 (8.) L96731 L97731 115 V, 25 W AX-65 with internal baffle, 3.6 (8.) L967311 L977311 115 V, 25 W AX-65 with standard cold cap, 3.6 (8.) L96732 L97732 22 V, 25 W AX-65 with internal baffle, 3.6 (8.) L967312 L977312 22 V, 25 W AX-65 with standard cold cap, 3.6 (8.) L96733 L97733 115 V, 2 W AX-65 with internal baffle, 3.6 (8.) L967313 L977313 115 V, 2 W AX-65 with standard cold cap, 3.6 (8.) L96734 L97734 22 V, 2 W AX-65 with internal baffle, 3.6 (8.) L967314 L977314 22 V, 2 W AX-65 with standard cold cap, 3.6 (8.) L96735 L97735 9 V, 25 W AX-65 with internal baffle, 3.6 (8.) L967315 L977315 9 V, 25 W AX-65 with standard cold cap, 3.6 (8.) L96736 L97736 165 V, 25 W AX-65 with internal baffle, 3.6 (8.) L967316 L977316 165 V, 25 W NOTE All pumps have NW-16 foreline See page 3 for Santovac 5 diffusion pump fluid Mounted cooling fan included with each pump (P/N 6613138) Overtemperature thermal switch set to open at 365 F (182 C) Use 25W heater with polyphenyl ether fluids (such as DC-75 and Santovac 5). Use 2W heater for other fluids. Ordering Information Description Wt. kg (lbs) Part Number Accessories Santovac 5 diffusion pump fluid, 4 cc.5 (1.) 695451 Santovac 5 diffusion dump fluid, 65 cc.9 (2.) 695452 DC-74 diffusion pump fluid, 5 cc 1.4 (3.) 6954745 DC-75 diffusion pump fluid, 5 cc 1.4 (3.) 6954755 Internal baffle kit.9 (2.) R11665 Centering ring for inlet flange, NW5.5 (1.) KC5SB Centering ring for inlet flange, ISO-63.2 (.5) IC63SV Centering ring for foreline flange, NW16.2 (.5) KC16SB Instruction manual 6999162 Replacement Parts (one heater harness required per pump) 2 W, 115 V heater harness.5 (1.) L999437 (for use with DC-74 and DC-72) 25 W, 115 V heater harness.5 (1.) L999433 (for use with DC-75 and Santovac 5) 2 W, 22 V heater harness.5 (1.) L999438 (for use with DC-74 and DC-72) 25 W, 22 V heater harness.5 (1.) L999434 (for use with DC-75 and Santovac 5) 25 W, 9 V heater harness.5 (1.) L999431 (for use with DC-75 and Santovac 5) 25 W, 165 V heater harness.5 (1.) L999432 (for use with DC-75 and Santovac 5) Overtemperature thermal switch.5 (1.) L99641 (included with each heater harness) Pump ready thermal switch (optional).5 (1.) L99642 Varian, Inc. Vacuum Technologies 9
HS-2 Outline Drawing.84 DIA O.D. (21.3) 6 (152.4) 4.78 (121.4) 12.69 (322) Dimensions: inches (millimeters) Technical Specifications Pumping Speed, Operating Range 16 l/s Air, 2 l/s He and H 2 Pumping Speed*, AVS 4.1 (1963) 285 l/s Air Maximum Throughput.6 T-l/s (.8 mbar-l/s) in operating range.7 T-l/s (.93 mbar-l/s) @.1 torr Operating Range 3.7 x 1-3 to < 5 x 1-8 torr, (4.9 x 1-3 to < 6.5 1-8 mbar) Maximum Forepressure No Load:.55 torr (.71 mbar) Full Load:.4 torr (.52 mbar) Recommended Backing Pump 5 cfm (8.5 m 3 /hr) Backstreaming Rate**, Standard Cold Cap < 1 x 1-3 mg/cm2/min Warmup Time 15 minutes Cooldown Time 1 minutes (with quick cool coil) Fluid Charge 1 cc Electrical Requirements 1 ph, 5/6 Hz, 12/24 VAC Pump Power 45 watts Cooling Water Requirements.1 gpm (2 l/hr) at 6-8 F (15-26 C) Water Connections 1 8 in. FPT **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods 1
Diffusion Pumps Speed Curve 2 1.6 Air speed (l/sec) 15 1 5 1.2.8.4 Throughput (Torr-l/sec) 1-8 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed Throughput Diffusion Pumps Ordering Information Description Wt. kg (lbs) Part Number Description Wt. kg (lbs) Part Number ASA With standard cold cap, 12 V 2. (9.) 829631 With standard cold cap, 24 V 2. (9.) 829632 Accessories Wt. kg (lbs) Part Number Water-cooled baffle with ASA flanges 1. (4.5) F945332 Santovac 5 diffusion pump fluid, 5 cc 2.5 (1.1) 695455 pump fluid, 5 cc DC-72 diffusion pump fluid, 5 cc 3. (1.4) 6954725 DC-74 diffusion pump fluid, 5 cc 3. (1.4) 6954745 DC-75 diffusion pump fluid, 5 cc 3. (1.4) 6954755 Instruction manual 6999115 NOTE Inlet flange: nominal 2 in. ASA flange with 6 in. OD Foreline flange:.84 in. diameter tube See page 32 for Baffles See page 3 for Santovac 5 diffusion pump fluid Replacement Parts (one heater required per pump) 35 W, 12 V heater (HS2A) 1. (.5) 647311 35 W, 24 V heater (HS2A) 1. (.5) 64731125 45 W, 12 V heater 1. (.5) 64732125 45 W, 24 V heater 1. (.5) 6473215 Heater block (one required per pump) 1. (.5) 82921 Heater platen (one required per pump) 1. (.5) 8291831 Replacement o-ring kit, (5 Inlet flange 1. (.5) K377159 o-rings (butyl 2-338)) Varian, Inc. Vacuum Technologies 11
VHS-4 Outline Drawing Dimensions: inches (millimeters) Speed Curve 1 5 Air speed (l/sec) 8 6 4 2 1-8 4 3 2 1 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Throughput (Torr-l/sec) Pumping speed/ Standard cold cap Pumping speed/ Extended cold cap Throughput Technical Specifications Pumping Speed*, Operating Range 75 l/s air, 94 l/s He/H 2 Pumping Speed*, AVS 4.1 (1963) 1,2 l/s Air Maximum Throughput 1.5 T-l/s (2. mbar-l/s) in operating range, 2.5 T-l/s (3.2 mbar-l/s) @.1 torr Operating Range 2 x 1-3 to <5 x 1-9 torr (2.7 x 1-3 to <6.5 x 1-9 mbar) Maximum Forepressure No Load:.65 torr (.86 mbar) Full Load:.55 torr (.73 mbar) Recommended Backing Pump 1 cfm (17 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <5 x 1-4 mg/cm 2 /min Warmup Time 1 minutes Cooldown Time 1 minutes (with quick cool coil) Fluid Charge 3 cc Electrical Requirements 1 ph, 5/6 Hz, 12/28/24 VAC Pump Power 145 watts Cooling Water Requirements.15 gpm (3 l/hr) at 6-8 F (15-26 C) Water Connections 1 8 in. FPT Tee **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 12
Diffusion Pumps Description Voltage Weight kg (lbs) Part Number Flange Type VHS-4 Pump ASA ISO VHS-4 with standard cold cap 12 V 25. (55.) 864631 L625631 VHS-4 with extended cold cap 12 V 25. (55.) 8646311 L6256311 VHS-4 with standard cold cap 28 V 25. (55.) 864636 L625636 VHS-4 with extended cold cap 28 V 25. (55.) 8646316 L6256316 VHS-4 with standard cold cap 24 V 25. (55.) 864632 L625632 VHS-4 with extended cold cap 24 V 25. (55.) 8646312 L6256312 Accessories Page Weight kg (lbs) Part Number Water-cooled baffle with ASA flanges 32 4.5 (1.) F828634 Water-cooled baffle with ISO flanges 32 4.5 (1.) F828635 Centering ring for ISO inlet flange, 16K.5 (1.) IC16SV Centering ring for ISO foreline flange, KF4.2 (.5) KC4SV Santovac 5 diffusion pump fluid, 5 cc 3 1.1 (2.5) 695455 DC-72 diffusion pump fluid, 5 cc 3 1.4 (3.) 6954725 DC-74 diffusion pump fluid, 5 cc 3 1.4 (3.) 6954745 DC-75 diffusion pump fluid, 5 cc 3 1.4 (3.) 6954755 Instruction manual 6999121 Replacement Parts (one heater required per pump) 145 W, 12 V heater.5 (1.) 6473425 145 W, 28 V heater.5 (1.) 6473421 145 W, 24 V heater.5 (1.) 6473425 Heater clamp (one required per pump) 1. (2.) 8816431 Replacement nickel heater wire (#1 AWG).5 (.2) 6561791 Replacement o-ring kit (kit contains: 3 inlet flange o-rings (butyl 2-258), 1 fill and drain o-rings (Viton 2-113), sight glass o-ring and gasket).5 (1.) K377183 Thermal switch (set at 3 F 147 C).5 (1.) 6429625 Extended cold cap 33.5 (1.) F689831 Sight glass repair kit L89831 Basic sight glass cooling kit R152331 Extended sight glass cooling kit R12831 NOTE Inlet flange 4 in. ASA, foreline flange KF4 Inlet flange ISO 16K, foreline flange ISO KF4 Pumps with ISO flanges do not include required centering rings Ordering Information Diffusion Pumps Varian, Inc. Vacuum Technologies 13
VHS-6 Outline Drawing Dimensions: inches (millimeters) Speed Curve 2 5 Air speed (l/sec) 16 12 8 4 1-8 4 3 2 1 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Throughput (Torr-l/sec) Pumping speed/ Standard cold cap Pumping speed/ Extended cold cap Throughput Technical Specifications 14 Pumping Speed, Operating Range 1,55 l/s Air, 1,93 l/s He/H 2 Pumping Speed*, AVS 4.1 (1963) 2,4 l/s Air Maximum Throughput 2.4 T-l/s (3.2 mbar-l/s) in operating range, 3.5 T-l/s (4.5 mbar-l/s) @.1 torr Operating Range 1.5 x 1-3 to <5 x 1-9 torr (2 x 1-3 to < 6.5 x 1-9 mbar) Maximum Forepressure No Load:.65 torr (.85 mbar) Full Load:.55 torr (.72 mbar) Recommended Backing Pump 17 cfm (29 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <5 x 1-4 mg/cm 2 /min Warmup Time 1 minutes Cooldown Time 1 minutes (with quick cool coil) Fluid Charge 5 cc exact fluid charge available Electrical Requirements 1 ph, 5/6 Hz, 12/28/24 VAC Pump Power 22 watts Cooling Water Requirements.25 gpm (5 l/hr) at 6-8 F (15-26 C) Water Connections 1 8 in. FPT Tee **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods.
Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number Flange Type VHS-6 Pump ASA ISO VHS-6 with standard cold cap 12 V 34. (75.) 8582631 L619331 VHS-6 with extended cold cap 12 V 34. (75.) 85826311 L6193311 VHS-6 with standard cold cap 28 V 34. (75.) 8582636 L619336 VHS-6 with extended cold cap 28 V 34. (75.) 85826316 L6193316 VHS-6 with standard cold cap 24 V 34. (75.) 8582632 L619332 VHS-6 with extended cold cap 24 V 34. (75.) 85826312 L6193312 Accessories Page Weight kg (lbs) Part Number Water-cooled baffle with ASA flanges 32 7. (15.) F827736 Water-cooled baffle with ISO flanges 32 7. (15.) F827737 Santovac 5 diffusion pump fluid, 5 cc (exact pump charge) 3 1.1 (2.5) 695455 DC-72 diffusion pump fluid, 5 cc (exact pump charge) 3 1.4 (3.) 6954725 DC-74 diffusion pump fluid, 5 cc (exact pump charge) 3 1.4 (3.) 6954745 DC-75 diffusion pump fluid, 5 cc (exact pump charge) 3 1.4 (3.) 6954755 Centering ring for ISO inlet flange, 2K.5 (1.) IC2SV Centering ring for ISO foreline flange, KF5.2 (.5) KC5SV Instruction manual 6999122 Replacement Parts (one heater required per pump) 22 W, 12V heater.5 (1.) 64736125 22 W, 28V heater.5 (1.) 64736175 22 W, 24V heater.5 (1.) 64736225 Heater clamping assembly (includes clamping plate, cover plate, insulator) 8664331 Heater cover plate (one required per pump) 1. (2.) 86881 Heater insulator (one required per pump).2 (.5) 86871 Heater clamping plate (one required per pump).5 (1.) 868631 Replacement nickel heater wire.5 (1.) 6561791 Replacement o-ring kit (kit contains: 3 inlet flange o-rings (butyl 2-267),.5 (1.) K377184 3 foreline flange o-rings (butyl 2-332), sight glass o-ring and gasket, 1 fill and drain o-rings (Viton 2-113)) Thermal switch (set at 3 F 147 C).5 (1.) 6429625 Extended cold cap 33.5 (1.) F64551 Diffusion Pumps NOTE Inlet flange 6 in. ASA, foreline flange 1.5 in. ASA Inlet flange ISO 2K, foreline flange ISO KF5 Pumps with ISO flanges do not include required centering rings Varian, Inc. Vacuum Technologies 15
VHS-25 Outline Drawing Dimensions: inches Technical Specifications Pumping Speed, Operating Range 2,125 l/s Air, 2,66 l/s He/H 2 Pumping Speed*, AVS 4.1 (1963) 3,7 l/s Air Maximum Throughput 2.6 T-l/s (3.5 mbar-l/s) in operating range, 3.5 T-l/s (4.5 mbar l/s) @.1 torr Operating Range 1.2 x 1-3 to <5 x 1-9 torr (1.6 x 1-3 to <6.5 x 1-9 mbar) Maximum Forepressure No Load:.65 torr (.85 mbar) Full Load:.55 torr (.72 mbar) Recommended Backing Pump 17 cfm (29 m 3 /hr) Backstreaming Rate**, Standard Cold Cap < 5. x 1-4 mg/cm 2 /min Warmup Time 1 minutes Cooldown Time 1 minutes (with quick cool coil) Fluid Charge 5 cc exact fluid charge available Electrical Requirements 1 ph, 5/6 Hz, 12/28/24 VAC Pump Power 22 watts Cooling Water Requirements.25 gpm (5 l/hr) Water Connections 1 8 in. FPT Tee **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 16
Diffusion Pumps Speed Curve 3 6 25 5 Air speed (l/sec) 2 15 1 4 3 2 Throughput (Torr-l/sec) 5 1-8 1-7 1-6 1-5 1-4 1-3 1-2 Inlet pressure (Torr) 1-1 1 1 Pumping speed Throughput Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number VHS-25 Pump VHS-25 with standard cold cap 12V 34. (75.) K54331 VHS-25 with standard cold cap 28V 34. (75.) K54336 VHS-25 with standard cold cap 24V 34. (75.) K54332 Accessories Santovac 5 diffusion pump fluid, 5 cc (exact pump charge) 1.1 (2.5) 695455 DC-72 diffusion pump fluid, 5 cc (exact pump charge) 1.4 (3.) 6954725 DC-74 diffusion pump fluid, 5 cc (exact pump charge) 1.4 (3.) 6954745 DC-75 diffusion pump fluid, 5 cc (exact pump charge) 1.4 (3.) 6954755 Instruction manual 699912 Replacement Parts (one heater required per pump) 22 W, 12 V heater.5 (1.) 64736125 22 W, 28 V heater.5 (1.) 64736175 22 W, 24 V heater.5 (1.) 64736225 Heater cover plate (one required per pump) 1. (2.) 86881 Heater insulator (one required per pump).2 (.5) 86871 Heater clamping plate (one required per pump).5 (1.) 868631 Replacement nickel heater wire.5 (1.) 6561791 Replacement o-ring kit (kit contains: 3 inlet flange o-rings (butyl 2-379), 3 foreline flange o-rings (butyl 2-332), sight glass o-ring and gasket, 1 fill and drain o-rings (Viton 2-113)).5 (1.) K377178 Thermal switch (set at 3 F 147 C).5 (1.) 6429625 NOTE Inlet flange: ISO 25F (bolted, o-ring seal) Foreline flange: ASA with 5 in. OD Varian, Inc. Vacuum Technologies 17
VHS-1 Outline Drawing Dimensions: inches (millimeters) Technical Specifications Pumping Speed, Operating Range 3,65 l/s Air, 4,56 l/s He/H 2 Pumping Speed*, AVS 4.1 (1963) 5,3 l/s Air Maximum Throughput 6.3 T-l/s (8.4 mbar l/s) in operating range 7.5 T-l/s (1. mbar l/s) @.1 torr Operating Range 1.7 x 1-3 to <5 x 1-9 torr at 44 W (2.3 x 1-3 to <6.5 x 1-9 mbar) Maximum Forepressure No Load:.65 torr (.85 mbar) Full Load:.55 torr (.72 mbar) Recommended Backing Pump 3 cfm (51 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <5. x 1-4 mg/cm 2 /min Warmup Time 15 minutes Cooldown Time 25 minutes Fluid Charge 1, cc Electrical Requirements 3 ph, 5/6 Hz, 28/24/38/48 VAC Pump Power 44 watts Cooling Water Requirements.4 gpm (8 l/hr) Water Connections 1 8 in. FPT Tee **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 18
Diffusion Pumps Speed Curve 4 12 Air speed (l/sec) 3 2 1 9 6 3 Throughput (Torr-l/sec) 1-8 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed/ Standard cold cap Pumping speed/ Extended cold cap Throughput Diffusion Pumps Description Wt. kg (lbs) Part Number ASA ISO VHS-1 with standard 68 (15) F42637 L59237 cold cap, 28 V VHS-1 with extended 68 (15) F426317 L592317 cold cap, 28 V VHS-1 with standard 68 (15) F42638 L59238 cold cap, 24 V VHS-1 with extended 68 (15) F426318 L592318 cold cap, 24 V VHS-1 with standard 68 (15) F426326 L592326 cold cap, 38 V VHS-1 with extended 68 (15) F426336 L592336 cold cap, 38 V VHS-1 with standard 68 (15) F42639 L59239 cold cap, 48 V VHS-1 with extended 68 (15) F426319 L592319 cold cap, 48 V Accessories Wt. kg (lbs) Part Number Water-cooled baffle with ASA flanges 9. (2.) F8631 Water-cooled baffle with ISO flanges 9. (2.) F86311 NOTE Inlet flange 1 in. ASA, foreline flange 2 in. ASA Inlet flange ISO 32K, foreline ISO 63K See page 3 Santovac 5 diffusion pump fluid Baffles and extended cold caps can be found on pages 33 and 34 respectively Ordering Information Description Wt. kg (lbs) Part Number Accessories (Cont'd) DC-72 diffusion pump fluid, 5 cc 2.8 (6.) 6954725 (two required) DC-74 diffusion pump fluid, 5 cc 2.8 (6.) 6954745 (two required) DC-75 diffusion pump fluid, 5 cc 2.8 (6.) 6954755 (two required) Centering ring for ISO foreline.5 (1.) IC63SV flange, 63K Instruction manual 6999123 Replacement Parts (two heaters required per pump) 22 W, 28 V heater.5 (1.) 6473114 22 W, 24 V heater.5 (1.) 6473115 22 W, 38 V heater.5 (1.) 6473116 22 W, 48 V heater.5 (1.) 6473117 255 W, 28 V heater.5 (1.) 64731145 255 W, 24 V heater.5 (1.) 64731155 255 W, 38 V heater.5 (1.) 64731165 255 W, 48 V heater.5 (1.) 64731175 Heater crush plate (covers both heaters; 1. (2.) K76671 one required for pump; replace when either heater is replaced) Heater clamping plate (one required.5 (1.) R266731 per pump) Replacement nickel heater wire (#1 AWG).5 (1.) 6561791 Replacement o-ring kit 1. (.5) K377185 (kit contains: 1 inlet flange o-ring (butyl F431), 1 foreline flange o-ring (butyl 2-338), sight glass o-ring and gasket, 1 fill and drain o-rings (Viton 2-113)) Thermal switch (set at 3 F 147 C).5 (1.) 6429625 Extended cold cap 2. (.9) L891731 Varian, Inc. Vacuum Technologies 19
VHS-4 Outline Drawing Dimensions: inches (millimeters) Technical Specifications Pumping Speed, Operating Range 4,5 l/s Air, 5,625 l/s He/H 2 Pumping Speed*, AVS 4.1 (1963) 8, l/s Air Maximum Throughput 6.3 T-l/s (8.4 mbar l/s) in operating range 7.5 T-l/s (1. mbar l/s) @.1 torr Operating Range 1.4 x 1-3 to <5 x 1-9 torr (1.9 x 1-3 to <6.5 x 1-9 mbar) Maximum Forepressure No Load:.65 torr (.85 mbar) Full Load:.55 torr (.72 mbar) Recommended Backing Pump 3 cfm (51 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <1. x 1-3 mg/cm 2 /min Warmup Time 15 minutes Cooldown Time 25 minutes Fluid Charge 1, cc Electrical Requirements 3 ph, 5/6 Hz, 28/38/48 VAC Pump Power 44 watts Cooling Water Requirements.4 gpm (8 l/hr) Water Connections 1 8 in. FPT Tee **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 2
Diffusion Pumps Speed Curve Air speed (l/sec) 5 1 45 4 35 3 25 2 15 1 5 1-8 1-7 1-6 1-5 1-4 1-3 1-2 Inlet pressure (Torr) 9 8 7 6 5 4 3 2 1-1 Throughput (Torr-l/sec) 1 Pumping speed Throughput Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number Flange Type VHS-4 Pump ASA ISO VHS-4 with standard cold cap 28 V 75. (18.) K481637 L976737 VHS-4 with standard cold cap 38 V 75. (18.) K4816326 L9767326 VHS-4 with standard cold cap 48 V 75. (18.) K481639 L976739 VHS-4 with standard cold cap 24 V 75. (18.) K481638 L976738 Accessories Page Weight kg (lbs) Part Number DC-72 diffusion pump fluid, 5 cc (two required) 3 2.8 (6.) 6954725 DC-74 diffusion pump fluid, 5 cc (two required) 3 2.8 (6.) 6954745 DC-75 diffusion pump fluid, 5 cc (two required) 3 2.8 (6.) 6954755 Centering ring for ISO Inlet flange, 4K.5 (1.) IC4SV Centering ring for ISO foreline flange, 63K.5 (1.) IC63SV Instruction manual 6999123 Replacement Parts (two heaters required per pump) 22 W, 28 V heater 1. (.5) 6473114 22 W, 24 V heater 1. (.5) 6473115 22 W, 38 V heater 1. (.5) 6473116 22 W, 48 V heater 1. (.5) 6473117 255 W, 28 V heater 1. (.5) 64731145 255 W, 24 V heater 1. (.5) 64731155 255 W, 38 V heater 1. (.5) 64731165 255 W, 48 V heater 1. (.5) 64731175 Heater crush plate (one required per pump; replace when either heater is replaced) 2. (1.) K76671 Heater clamping plate (one required per pump) 1. (.5) R266731 Replacement nickel heater wire 1. (.5) 6561791 Replacement o-ring kit (kit contains: 1 inlet flange o-ring (butyl 2-385), 1. (.5) K377189 foreline flange o-ring (butyl 2-338), sight glass o-ring and gasket, 1 fill and drain o-rings (Viton 2-113)) Thermal switch (set at 3 F 147 C) 1. (.5) 6429625 NOTE Inlet flange ISO 4K, foreline flange ISO 63-K. Inlet flange non-standard ASA, foreline flange 2 in. ASA. Pumps with ASA flanges include O-Rings for inlet and foreline flanges Pumps with ISO flanges do not include centering rings required for inlet and foreline flanges. Varian, Inc. Vacuum Technologies 21
HS-16 Outline Drawing Dimensions: inches (millimeters) Speed Curve 8 2 Air speed (l/sec) 6 4 2 15 1 5 Throughput (Torr-l/sec) 1-8 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed/cold cap Pumping speed/halo baffle Throughput Technical Specifications 22 Pumping Speed, Operating Range 6, l/s air, 7,5 l/s He and H 2 Pumping Speed*, AVS 4.1 (1963) 1, l/s Air Maximum Throughput 8,1 W 9.5 T-l/s (12.7 mbar l/s) in operating 9,6 W 12. T-l/s (16 mbar l/s) in operating range13.5 T-l/s (18. mbar-l/s) @.1 torr range 11.5 T-l/s (15.3 mbar-l/s) @.1 torr Operating Range 2 x 1-3 to <5 x 1-8 torr at 9,6 W (1.3 x 1-3 to <6.5 x 1-8 mbar) Maximum Forepressure No Load.65 torr (.85 mbar), Full Load.55 torr (.72 mbar) Pump Power 81/96 watts Recommended Backing Pump 8 cfm (136 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <1.5 x 1-3 mg/cm 2 /min Warmup Time 3 minutes Cooldown Time 48 minutes (3 minutes with optional quick cool coil) Fluid Charge 3 quarts (2.8 liters) Electrical Requirements 3 ph, 5/6 Hz, 24/415/48 VAC Cooling Water Requirements 1.5 gpm (3 l/hr) at 6-8 F (15-26 C) Water Connections 1 4 in. FPT Tee Recommended Fluid DC-74 (see page 3) **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods.
Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number Flange Type HS-16 Pump ASA ISO HS-16 with standard cold cap 24 V 218. (48.) 7929238 L592138 HS-16 with halo baffle 24 V 218. (48.) 79292318 L5921318 HS-16 with standard cold cap 415 V 218. (48.) 79292326 L5921326 HS-16 with halo baffle 415 V 218. (48.) 79292336 L5921336 HS-16 with standard cold cap 48 V 218. (48.) 7929239 L592139 HS-16 with halo baffle 48 V 218. (48.) 79292319 L5921319 NOTE The HS-16 can be ordered with 96 W heaters by increasing the middle number of the 3-digit suffix by two; eg 79292328 Accessories Page Weight kg (lbs) Part Number Water-cooled halo baffle 32 9. (2.) K143316 Centering ring for ISO inlet flange, 5K.5 (1.) IC5SV Centering ring for ISO foreline flange, 1K.5 (1.) IC1SV Quick cool coil must be installed in the factory L616731 Instruction manual 6999114 Replacement Parts (three heaters required per pump) 27 W, 24 V/415 V with leads.5 (1.) 6473162 27 W, 48 V with leads.5 (1.) 6473163 27 W, 24 V/415 V no leads used on pumps built before May 9.5 (1.) 64731635 27 W, 48 V no leads used on pumps built before May 9.5 (1.) 64731645 32 W, 24 V/415 V with leads.5 (1.) 64731623 32 W, 48 V with leads.5 (1.) 64731633 Heater crush plate (replace one with each new heater).5 (1.) K49191 Heater insulator (three required per pump).5 (1.) 79391 Heater clamping plate (three required per pump) 4. (8.) K49171 Replacement o-ring kit for ASA pumps (kit contains: 1 inlet flange o-ring (buna.5 (1.) K377164 482141), 1 foreline flange o-ring (buna 2-348), sight glass o-ring and gasket, 8 fill and drain o-rings (Viton 2-213)) Sight glass service kit (pumps built before Oct. 95) 1.5 (3.) F69731 Upper (water) thermal switch (set at 185 F/85 C).5 (1.) K951 Lower (boiler) thermal switch (set at 39 F/199 C).5 (1.) K952 Cold cap gasket/grommet (kit of 4).5 (1.) L883931 Cold cap nut and follower (2 each).5 (1.) L88431 Heater Retrofit Kit (for pumps built before May 9; clamping plates not included) HS-16, 24 25. (11.35) L652638 HS-16, 415 25. (11.35) L6526326 HS-16, 48 25. (11.35) L652639 NOTE Inlet flange 16 in. ASA, foreline flange 3 in. ASA Inlet flange ISO 5K, foreline flange ISO 1K Not recommended for use with Santovac 5 Pumps with ASA flanges include o-rings for inlet and foreline flanges Pumps with ISO flanges do not include centering rings required for foreline and inlet flanges Diffusion Pumps Varian, Inc. Vacuum Technologies 23
HS-2 Outline Drawing Dimensions: inches (millimeters) Speed Curve 12 3 1 25 Air speed (l/sec) 8 6 4 2 15 1 Throughput (Torr-l/sec) 2 1-8 5 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed/cold cap Pumping speed/halo baffle Throughput Technical Specifications Pumping Speed, Operating Range 1, l/s air, 12,5 l/s He and H 2 Pumping Speed*, AVS 4.1 (1963) 17,5 l/s Air Maximum Throughput 12.5 T-l/s (16.7 mbar l/s) in operating range, 18 T-l/s (23 mbar-l/s) @.1 torr Operating Range 1.3 x 1-3 to 5 x 1-8 torr (1.7 x 1-3 to 6.5 x 1-8 mbar) Maximum Forepressure No Load:.65 torr (.85 mbar) Full Load:.55 torr (.72 mbar) Recommended Backing Pump 1 cfm (17 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <1.5 x 1-3 mg/cm 2 /min Warmup Time 45 minutes Cooldown Time 85 minutes Fluid Charge 5 quarts (4.7 liters) Electrical Requirements 3 ph, 5/6 Hz, 24/415/48 VAC Pump Power 12, watts Cooling Water Requirements 1.5 gpm (3 l/hr) at 6-8 F (15-26 C) Water Connections 1 4 in. FPT Tee Recommended Fluid DC-74 (see page 3) 24 **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods.
Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number Flange Type HS-2 Pump ASA ISO HS-2 with standard cold cap 24 V 264. (58.) 8434138 L592238 HS-2 with halo baffle 24 V 264. (58.) 84341318 L5922318 HS-2 with standard cold cap 415 V 264. (58.) 84341326 L5922326 HS-2 with halo baffle 415 V 264. (58.) 84341336 L5922336 HS-2 with standard cold cap 48 V 264. (58.) 8434139 L592239 HS-2 with halo baffle 48 V 264. (58.) 84341319 L5922319 Accessories Page Weight kg (lbs) Part Number Water-cooled halo baffle 32 11. (25.) K185532 Centering ring for ISO foreline flange, 16K.5 (1.) IC16SV Quick cool coil must be installed in the factory 848841 Instruction manual 6999114 Replacement Part (six heaters required per pump) Heater, 2 W, 24 V/415 V with leads.5 (1.) 647322 Heater, 2 W, 48 V with leads.5 (1.) 647323 Heater, 2 W, 24 V/415 V no leads used on pumps built before May 9.5 (1.) 647326 Heater, 2 W, 48 V no leads used on pumps built before May 9.5 (1.) 647327 Heater crush plate (replace one with each new heater).5 (1.) K7181 Heater clamping plate (six required per pump) 4. (8.) K7171 Heater insulator (one required per pump).5 (1.) L65141 Replacement o-ring kit for ASA pumps (kit contains 1 inlet flange o-ring (butyl 843492),.5 (1.) K377165 1 foreline flange o-ring (buna 2-432), sight glass o-ring and gasket, 8 fill and drain o-rings (Viton 2-213) Sight glass service kit (pumps built before Oct. 95) 1.5 (3.) F69731 Upper (water) thermal switch (set at 185 F/85 C).5 (1.) K951 Lower (boiler) thermal switch (set at 39 F/199 C).5 (1.) K952 Cold cap gasket/grommet (kit of 4).5 (1.) L883931 Cold cap nut and follower (2 each).5 (1.) L88431 Heater Retrofit Kit (for pumps built before May 9; clamping plates not included) K7171 HS-2, 24 13.62 (3.) L639238 HS-2, 415 13.62 (3.) L6392326 HS-2, 48 13.62 (3.) L639239 NOTE Inlet flange 2 in. ASA, foreline flange 4 in. ASA Inlet flange ISO 63K, foreline flange ISO 16K Not recommended for use with Santovac 5 Pumps with ASA flanges include o-rings for inlet and foreline flanges Pumps with ISO flanges do not include centering rings required for foreline and inlet flanges Diffusion Pumps Please note that this item is controlled for export by the Nuclear Suppliers Group. Accordingly, you may be required to obtain an export license from the U.S. Department of Commerce prior to exporting this diffusion pump from the United States. Please consult the U.S. Export Administration Regulations, ECCN 2B231, for further guidance. Varian, Inc. Vacuum Technologies 25
HS-32 Outline Drawing 26.5 (673) 68.5 (174) 46.75 (1187) Dimensions: inches (millimeters) Technical Specifications Pumping Speed, Operating Range 17,3 l/s Air, 21,625 l/s He and H 2 Pumping Speed*, AVS 4.1 (1963) 32, l/s Air Maximum Throughput 3 T-l/s (4 mbar l/s) in operating range, 35 T-l/s (45 mbar-l/s) @.1 torr Operating Range 1.7 x 1-3 to <5 x 1-8 torr (2.3 x 1-3 to <6.5 x 1-8 mbar) Maximum Forepressure No Load:.5 torr (.65 mbar) Full Load:.35 torr (.45 mbar) Recommended Backing Pump 3 cfm (51 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <7 x 1-4 mg/cm 2 /min Warmup Time 6 minutes Cooldown Time 18 minutes Fluid Charge 3 U.S. gallons (11.3 liters) Electrical Requirements 3 ph, 5/6 Hz, 24/415/48 VAC Pump Power 24, watts Cooling Water Requirements 4 gpm (8 l/hr) at 6-8 F (15-26 C) Water Connections 3 8 in. FPT Tee Recommended Fluid DC-74 (see page 3) **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 26
Diffusion Pumps Speed Curve Air speed (l/sec) 2 5 18 45 16 4 14 35 12 3 1 25 8 2 6 15 4 1 2 5 1-8 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Throughput (Torr-l/sec) Pumping speed/cold cap Pumping speed/halo baffle Throughput Diffusion Pumps Description Wt. kg (lbs) Part Number HS-32 Pump ASA ISO HS-32 with standard 612 (1,35) 7613438 L592338 cold cap, 24 V HS-32 with halo baffle, 24 V 612 (1,35) 76134318 L5923318 HS-32 with standard 612 (1,35) 76134326 L5923326 cold cap, 415 V HS-32 with halo baffle, 415 V 612 (1,35) 76134336 L5923336 HS-32 with standard 612 (1,35) 7613439 L592339 cold cap, 48 V HS-32 with halo baffle, 48 V 612 (1,35) 76134319 L5923319 Accessories Wt. kg (lbs) Part Number Water-cooled halo baffle 16 (35) K1856332 Quick cool coil must be installed K61751 in the factory Centering ring for ISO foreline.5 (1.) IC2SV flange, 2K Instruction manual 6999114 NOTE Inlet flange 32 in. ASA, foreline flange 6 in. ASA Inlet flange ISO 8F (bolted), foreline flange ISO 2K (clamped) Not recommended for use with Santovac 5 ASA pump versions include o-rings for both inlet and foreline flanges ISO pump versions include inlet flange o-ring, but does not include foreline flange centering ring Please note that this item is controlled for export by the Nuclear Suppliers Group. Accordingly, you may be required to obtain an export license from the U.S. Department of Commerce prior to exporting this diffusion pump from the United States. Please consult the U.S. Export Administration Regulations, ECCN 2B231, for further guidance. Ordering Information Description Wt. kg (lbs) Part Number Replacement Parts (six heaters required per pump) Heater*, 4 W, 24 V/415 V/.5 (1.) 6473321 48 V with leads Heater*, 4 W, 24 V/415 V/.5 (1.) 64733275 48 V no leads used on pumps built before May 9 *One heater consists of 2-12V heaters, right and left Heater crush plate.5 (1.) K72461 (replace one with each new heater) Heater insulator.5 (1.) 757921 (one required per pump) Heater clamping plate 4 (8) K72471 (six required per pump) Replacement o-ring kit for ASA pumps.5 (1.) K377167 (kit contains: 1 inlet flange o-ring (buna 45391), 1 foreline flange o-ring (butyl 2-443), sight glass o-ring and gasket, 8 fill and drain o-rings (Viton 2-213)) Sight glass service kit 1.5 (3.) F69731 (pumps built before Oct. 95) ISO inlet flange o-ring.5 (1.) 785362 Upper (water) thermal switch.5 (1.) K955 (set at 55 F/288 C) Lower (boiler) thermal switch.5 (1.) K954 (set at 22 F/14 C) Cold cap gasket/grommet (kit of 4).5 (1.) L883931 Cold cap nut and follower (2 each).5 (1.) L88431 Heater Retrofit Kit (for pumps built before May 9; clamping plates not included) HS-32, 24 18.16 (4.) L651738 HS-32, 415 18.16 (4.) L6517326 HS-32, 48 18.16 (4.) L651739 Varian, Inc. Vacuum Technologies 27
NHS-35 Outline Drawing 42.25 (173) 31.81 (88) 72.13 (1832) Dimensions: inches (millimeters) Speed Curve 35 7 3 6 Air speed (l/sec) 25 2 15 1 5 4 3 2 Throughput (Torr-l/sec) 5 1-8 1 1-7 1-6 1-5 1-4 1-3 1-2 1-1 Inlet pressure (Torr) Pumping speed/cold cap Pumping speed/halo baffle Throughput Technical Specifications Pumping Speed, Operating Range 28, l/s air, 35, l/s He and H 2 Pumping Speed*, AVS 4.1 (1963) 5, l/s Air Maximum Throughput 25 T-l/s (33 mbar l/s) in operating range, 35 T-l/s (45 mbar-l/s) @.1 torr Operating Range 9 x 1-4 to < 5 x 1-8 torr (1.2 x 1-3 < 6.5 x 1-8 mbar) Maximum Forepressure No Load.55 torr (.71 mbar), Full Load.4 torr (.52 mbar) Recommended Backing Pump 3 cfm (51 m 3 /hr) Backstreaming Rate**, Standard Cold Cap <5 x 1-4 mg/cm 2 /min Warmup Time 6 minutes Cooldown Time 18 minutes Fluid Charge 3 U.S. gallons (11.3 liters) Electrical Requirements 3 ph, 5/6 Hz, 24/415/48 VAC Pump Power 24, watts Cooling Water Requirements 4 gpm (8 l/hr) at 6-8 F (15-26 C) Recommended Fluid DC-74 (see page 3) **For an explanation of pumping speed measurements, please see page 36. **Refer to page 34 for a description of test methods. 28
Diffusion Pumps Ordering Information Description Voltage Weight kg (lbs) Part Number Flange Type HS-35 Pump ASA ISO NHS-35 with standard cold cap 24 V 68. (1,55.) F17338 L592438 NHS-35 with halo baffle 24 V 68. (1,55.) F173318 L5924318 NHS-35 with standard cold cap 415 V 68. (1,55.) F173326 L5924326 NHS-35 with halo baffle 415 V 68. (1,55.) F173336 L5924336 NHS-35 with standard cold cap 48 V 68. (1,55.) F17339 L592439 NHS-35 with halo baffle 48 V 68. (1,55.) F173319 L5924319 Accessories Page Weight kg (lbs) Part Number Water-cooled halo baffle 32 2. (45.) K1857335 Quick cool coil must be installed in the factory, can not ship separately F17391 Centering ring for ISO foreline flange, 2K.5 (1.) IC2SV O-ring, ISO Inlet flange.5 (1.) 785362 Instruction manual 6999114 Replacement Parts (six heaters required per pump) Heater 4 W, 24 V/48 V with leads.5 (1.) 6473351 Heater 4 W, 24 V/48 V no leads used on pumps built before May 9.5 (1.) 647235248 Heater, 4 W, 2 V.5 (1.) 6473352 Heater, 4 W, 4 V.5 (1.) L63831 Heater, 4 W, 44 V.5 (1.) L638311 Heat shield (reusable).5 (1.) L6371 Heater clamping plate (six required per pump) 4. (8.) F17491 Heater insulator (one required per pump).5 (1.) L96991 Replacement o-ring kit for ASA pumps (kit contains: 1 inlet flange o-ring (buna 785361),.5 (1.) K377169 1 foreline flange o-ring (butyl 2-267), sight glass o-ring and gasket, 8 fill and drain o-rings (Viton 2-213)) Sightglass service kit (pumps built before Oct. 95) 1.5 (3.) F69731 Upper (water) thermal switch (set at 2 F/93 C).5 (1.) K955 Lower (boiler) thermal switch (set at 6 F/316 C).5 (1.) K956 Cold cap gasket/grommet (kit of 4).5 (1.) L883931 Cold cap nut and follower (2 each).5 (1.) L88431 Heater Retrofit Kit (for pumps built before May 9; clamping plates not included) NHS-35, 24/4/44 18.16 (4.) L639138 NHS-35, 415 18.16 (4.) L6391326 NHS-35, 48 18.16 (4.) L639139 NOTE Inlet flange 35 in. ASA, foreline flange 6 in. ASA Inlet flange ISO 1F (bolted), foreline flange ISO 2K (clamped) Not recommended for use with Santovac 5 ASA pump versions include o-rings for both inlet and foreline flanges ISO pump versions include inlet flange o-ring, but does not include foreline flange centering ring Diffusion Pumps Please note that this item is controlled for export by the Nuclear Suppliers Group. Accordingly, you may be required to obtain an export license from the U.S. Department of Commerce prior to exporting this diffusion pump from the United States. Please consult the U.S. Export Administration Regulations, ECCN 2B231, for further guidance. Varian, Inc. Vacuum Technologies 29
Diffusion Pump Fluids Varian offers a wide range of diffusion pump fluid types and containers sizes. We have just the right fluid type and container size to meet the requirements of your particular application. NEOVAC SY DC-72 DC-74 DC-75 SANTOVAC 5* Chemical description Synthetic Silicone Single-Component High-Purity Mixed 5-Ring Hydrocarbon Silicone Silicone Polyphenyl Ether Chemical composition Mono-N Mixed Tetramethyltetra- Penta phenyltri- Mixed 5-Ring Alkyldiphenylether Phenylmethyldimethyl phenyltrisiloxane methyltrisiloxane Polyphenyl Ether Cyclosiloxane Ultimate pressure Untrapped (torr) Low 1-8 Range 1-6 1-7 to 1-8 range 1-9 to 1-1 range 1-1 Trapped (torr) 1 x 1-11 Range to 1-11 range 1-11 range Vapor pressure at 25 C (torr) 1 x 1-8 1 x 1-6 2 x 1-8 3 x 1-1 1 x 1-9 at 2 C Viscosity (cst) at 25 C 25 at 4 C 45 39 175 24 Average molecular weight 45 484 546 446 Boiling temperature ( C) at.5 torr 22 at.8 torr 18 215 245 275 Flash point 23 193 221 243 288 Ultimate pressure Very Good Fair Very Good Excellent Excellent Thermal stability Good Excellent Excellent Excellent Very Good Oxidation resistance Good Excellent Excellent Excellent Very Good System cleanliness Very Good Good Very Good Very Good Excellent NOTE Santovac 5 is the only recommended fluid for leak detectors NEOVAC SY is a high quality, low cost synthetic organic compound (alkyldiphenylether) that performs as well as DC-74. With its low vapor pressure, it will achieve base pressures in the low 1-8 torr range untrapped and will not produce inorganic deposits which can cause electrostatic charge buildup on electrodes of sensitive instruments. Dow Corning DC-72 is an all-purpose silicone fluid that is capable of achieving pressures of 1-7 torr range. With lower boiling points than DC 74 and DC 75, it gives higher throughput for a given power. Dow Corning DC-74 is a single component silicone fluid that will achieve pressures in the low 1-8 torr range untrapped. With its low vapor pressure, it combines very good pumping characteristics with low Backstreaming Rates. Dow Corning DC-75 is a high-purity, single component silicone fluid designed for ultrahigh vacuum applications. It can achieve pressures in the low 1-1 torr range untrapped. The vapor pressure and backstreaming rate of this fluid is so low that the use of traps and baffles is often unnecessary. Santovac 5 is a five-ring polyphenylether for use in ultrahigh vacuum applications. With ultra low vapor pressure and backstreaming rates, this fluid is very clean and often eliminates the need for traps and baffles. Ultimate pressures in the 1-1 torr range can be achieved and will not produce inorganic deposits which can cause electrostatic charge buildup on electrodes of sensitive instruments. 3
Diffusion Pumps Ordering Information Description Diffusion Pump Weight kg (lbs) Part Number Exact Charge NEOVAC SY 1 liter/1, cc VHS-1, VHS-4 3. (1.4) K694831 U.S. gallon (3.8 liters) 1.6 (4.8) K694835 5 U.S. gallons (18.9 liters) 53. (23.9) K6948315 Dow Corning DC-72 5 cc VHS-6, VHS-25 3. (1.4) 6954725 1 U.S. gallon (3.8 liters) 12. (5.4) 6954728 5 U.S. gallons (18.9 liters) 51. (23.) 69547215 Dow Corning DC-74 5 cc VHS-6, VHS-25 3. (1.4) 6954745 1 U.S. gallon (3.8 liters) 12. (5.4) 6954748 6.2 U.S. gallons (23.5 liters) 51. (23.) 69547415 Dow Corning DC-75 5 cc VHS-6, VHS-25 3. (1.4) 6954755 1 U.S. gallon (3.8 liters) 12. (5.4) 6954758 Santovac 5 4 cc 1. (.5) 695451 65 cc 2. (.9) 695452 5 cc VHS-6, VHS-25 2.5 (1.1) 695455 Diffusion Pumps Varian, Inc. Vacuum Technologies 31
Water-Cooled Baffles Outline Drawing Figure 1 Figure 2 Pump Model ISO Dimensions: inches Pump Model Dim Ref Flange FLG OD FLG B.C Hole Size A B C D E F HS-2 Fig. 2 2 ASA 6. ø4.75 4 x ø.68 N/A 2. 6. N/A N/A N/A ISO-8K 4.33 N/A N/A 4.6 2. 6. N/A N/A N/A VHS-4 Fig. 1 ASA 6.81 N/A N/A N/A 2. 6.81 1. 12.88 6.44 ISO-16K 7.9 N/A N/A 4.14 2. 7.9 2.8 12.88 6.44 VHS-6 Fig. 1 ASA 8.69 N/A N/A 2. N/A 8.69 1. 14.9 7.45 ISO-2K 9.45 N/A N/A 2.84 N/A 9.45 1.33 14.9 7.45 VHS-1 Fig. 1 ASA 13.25 N/A N/A 2.87 N/A 13.25 1.5 2. 1. ISO-32K 14.57 N/A N/A 3.48 N/A 14.57 1.78 2. 1. Optically dense, water cooled baffles are available for Varian s HS-2, VHS-4, VHS-6 and VHS-1 diffusion pumps. These baffles should be used in applications where the backstreaming must be kept to extremely low values beyond the performance of the extended cold cap. The baffles are designed to intercept 1% of primary backstreaming while retaining 5% of the diffusion pump speed. Use either chilled water or mechanical refrigeration to achieve the desired backstreaming performance. When using the water cooled baffle, configure your diffusion pump with the standard cold cap. Technical Specifications and Ordering Information Pump Model/ Nominal Recommended Flange Weight Part Size Conductance Flow Type kg (lbs) Number HS-2 3 l/s (air).1 To.2 gpm (2-4 l/hr) ASA 4.5 (1.) F945332 ISO 4.5 (1.) F945333 VHS-4 9 l/s (air).1 To.2 gpm (2-4 l/hr) ASA 4.5 (1.) F828634 ISO 4.5 (1.) F828635 VHS-6 15 l/s (air).1 To.2 gpm (2-4 l/hr) ASA 7. (15.) F827736 ISO 7. (15.) F827737 VHS-1 355 l/s (air).1 To.2 gpm (2-4 l/hr) ASA 9. (2.) F8631 ISO 9. (2.) F86311 32
Extended Cold Caps for VHS-4, -6, and -1 Diffusion Pumps Diffusion Pumps The Extended Cold Cap is an option that fits inside the VHS-4, VHS-6, and VHS-1 pumps in place of the standard cold cap. It stops backstreaming as effectively as an optically dense baffle, yet it retains 8% of the pump s speed. Residual backstreaming is so low that it cannot be measured by the American Vacuum Society s standard collection method. Technical Specifications Speed with Extended Cold Cap 8% of pump speed Materials Nickel-plated copper Cooling Conduction (no water) Ordering Information Description Weight Part kg (lbs) Number VHS-4.5 (1.) F689831 VHS-6.5 (1.) F64551 VHS-1.9 (2.) L891731 Diffusion Pumps Halo Baffles for Large Diffusion Pumps for HS-16, -2, -32 and NHS-35 Diffusion Pumps Varian s Halo Baffles provide nearly twice the speed at the pump inlet as that achieved with conventional chevron baffles, while adding no height to the system. These watercooled baffles are very economical compared to other opaque chevron baffles. Net Speed with Halo Baffle Approximately 6% of pump speed* Backstreaming Reduction Approximately 9%* Materials Nickel-plated copper (16 in., 2 in.) Nickel-plated mild steel (32 in., 35 in.) Cooling: Recommended Water Flow Technical Specifications In series with diffusion pumps; see specific diffusion pump technical specs HS16 NHS-35 Ordering Information Baffle Size Weight Part kg (lbs) Number 16 in. 9. (2.) K143316 2 in. 11. (25.) K185532 32 in. 16. (35.) K1856332 35 in. 2. (45.) K1857335 * Values are estimates. Actual speed and backstreaming rate will vary depending on the application conditions. Varian, Inc. Vacuum Technologies 33