HEATING SOLUTIONS PACKAGING MACHINES
CARTRIDGE FOIL THICK FILM WE MAKE IT HAPPEN Heating solutions Backer Calesco has the experience, knowledge and capabilities to help you develop and manufacture heating solutions for all type of applications. A thin flexible foil heater provides excellent heating efficiency in the area where you need it most. Our heating products together with our measurement and control devices offer our customers complete solutions. Our engineers will not only suggest solutions they can also take part and contribute to your product development by using our advanced technical tools and lab facilities. MEMBER OF BACKER-GROUP BACKER CALESCO is a part of Backer group, within NIBE Industrier. NIBE Industrier is an international heating technology company whose business operations are organised in three separate business areas: NIBE Energy Systems, NIBE Element and NIBE Stoves. The Group has more than 10,000 employees and operates in 20 countries in Europe, North America, Australia and Asia. The legal structure of the Group comprises a number of subsidiaries, who run their own operations via their own companies or branch offices. NIBE is listed on the NASDAQ OMX Stockholm Exchange, Large Cap list, with a secondary listing on the SIX Swiss Exchange. Our extensive experience and competence as well as our reliable quality and service guarantees your success. Our ambition is to not only be a supplier, but your preferred partner. QUALITY ASSURANCE Production locations Backer Calesco main office and production in SWEDEN Production facility in POLAND Production facility in CHINA Sales office/warehouse in the US Calesco is certified According to SS-EN ISO 14001:2004 and ISO 9001-2008 by INTERTEK Our facility in China & Poland is certified According to ISO 14001, ISO 9001 and ISO-TS 16949 Third part approvals VDE / ETL / S / UL / FDA /TüV
OUR SERVICES R&D Broad product portfolio Product validation test laboratory Watt density requirements Material selection Physical design and optimization Integration Heaters Temperature sensors Flex circuits Components Heat sinks Assembly and Production One stop shop Heater forming - performance & physical Small series to Mass production Full service TEMPERATURE CONTROL Control and engergy balance Flexible foil heaters provide excellent thermal transfer where you need it most. Heaters are used in thermal control design to protect components under cold-case environmental conditions or to make up for heat that is not dissipated. It is usually necessary to arrange some form of control to ensure that the desired temperature is maintained. Heaters are used with thermostats, PTC, PT100/PT1000 sensors, thermocouples, solid-state or digital controllers to provide exact temperature control of a particular component Integrated control/smart heater The demands for smart simple solutions creates new applications and we can offer solutions with integrated thermal controllers and sensors communicating through RS232, WiFi or Zigbee. Typical applications Plastic tools Blister pack tools Cartridge heaters Welding tools Vacuum tools
HEATING SOLUTIONS Packaging Machines Process control is important in a modern production line. Backer can supply reliable heating solutions for most plastic and packaging machines and for other equipment. Our knowledge makes it possible to engineer the heat to be at your tool or in the melt at your blisterpack. Cartridge Cartridge heaters is the standard old fashion way of heating the tooling block Thick film Thick film heaters gives you a unique surface heat energy for really quick processes Foil heaters Foil heaters are reliable and can be tailored to your perfect fit We can provide heat from -40 to +500 C depending on your needs we can give you the perfect combination between function, durability and cost. MOUNTING OF HEATER Overmolded Encapsulated in substrate wall No air bubbles Long lifetime Robust No open parts exposed to environment Supported (envelope) Heater encapsulated in metal to withstand environment and stress from, moisture etc. No parts open to environment Mechanically strong Heater in housing Heats where it s needed Laminated by adhesive or glue to inside of wall
VACUUM AND PACKAGING Vacuum sealers / Vacuum machines / Packaging machines Thick film heaters Fast ramp up Rigid plates with low profile Applications Heating up of aluminum plate Operational temp +100-180 C Electronic temperature control 230V 3000 to 3500W INDUSTRIAL MACHINES Ultrasonic cleaner with thick film element Heating of the vessel for degreasing and ultrasonic cleaning 230 or 400V Up to 1300W
MICA Surface heater Blister pack Full tool heater Material Mica max temp +500 C 12-400V 100 to 3500W Temperature control alternatives Resistance controlled max. power density 5W/sqcm² NTC Controlled max. power density 2W/sqcm² PTC Heater max. power density 0,25W/sqcm² Thermostat over heat protection max. power density 2W/sqcm² SILICONE Surface heater Large surface Laminated to Aluminum/SS plate Material Silicone max temp +230 C 12-400V 75 to 995W Temperature control alternatives Resistance controlled max. power density 5W/sqcm² NTC Controlled max. power density 2W/sqcm² PTC Heater max. power density 0,25W/sqcm² Thermostat over heat protection max. power density 2W/sqcm²
INSULATED HEATER Laminated Insulated backing Material Silicone max temp +230 C 12-48V 75 to 500W Temperature control alternatives Resistance controlled max. power density 5W/sqcm² NTC Controlled max. power density 2W/sqcm² PTC Heater max. power density 0,25W/sqcm² Thermostat over heat protection max. power density 2W/sqcm² THICK FILM Printing technology for resistive and conductive tracks Insulated layers on bottom and top Material Stainless steel plate with tracks for max temp +500 C 12-400V 75 to 1500W Temperature control alternatives NTC Controlled Thermostat or thermal limiter for over heat protection Power density Up to 10W/sqcm² for indirect heating Up to 20 W/sqcm² for direct heating
Backer Calesco Rev.3 2017-07-05 Backer BHV AB / Div. Calesco Västra Åvägen 11 SE-734 51 Kolbäck Tel: +46 (0) 220 453 00 backercalesco.se Backer Elektro CZ Poličská 444 CZ-539 01 Hlinsko Tel: +42 (0) 463 030 612 backer-elektro.cz EVERYDAY EVERYWHERE