1 1. Introduction of company Maruti engineering works is started before 15 years old manufacturing unit. we have machine shop for machining work and fabrication work.we are making various types of fermenter. Fermenter For Production: Large scale fermentation plant is based on the result of fermentation. We can design the complete drawing according to customer requirement and to undertake its manufacturing, installation, commissioning, operator training for complete Turnkey Project. We have best design of fermenter for easy maintenance, best performance, well efficiency as per fermenter design calculation. With a precise understanding of the relevant industry, we introduce ourselves as the leading manufacturer, trader and supplier of Fermenter. Offered product is suitable for anchorage independent and anchorage dependent cell culture. This product is manufactured by well tested material and contemporary technology by our practiced professionals. Our provided product has high demand in various places due to its fine finish & less maintenance.
2 We are also make cad modelling solution of fermenter and packaging machine and injection moulding machine project of engineering and pharma equipment and its GA drawing and piping works layout of plant with estimation. We are engaged in designing, manufacturing, research, training and new product development. We have focused towards customer satisfaction, we have adopted a customeroriented approach with us. Serving clients all across India and also across the globe, we have developed a complete understanding clients requirements. Certainly we offer customized services such as Fermenter Process, Fermenter Software, Fermenter Process Solution, Fermenter Software Solution, Fermenter Repair, Fermenter Maintenance to our clients as this helps in delighting our customers and building close relationships with them. 2. Product we offer I. Fermenter A. Manual operated fermenter B. Semi-automatic fermenter C. Fully automatic plc/scada based fermenter a) Lab scale fermenter b) Pilot scale fermenter c) Autoclavable fermenter d) Production scale fermenter e) Bench type fermenter f) Fermentation plant II. Steam generator(boiler) A. Manual operated steam generator B. Fully operated steam generator III. Autoclave a. Horizontal Autoclave Sterilizer b. Vertical Autoclave Sterilizer IV. Bio inactivation vessel V. Crystallization vessel VI. Reaction vessel VII. Process vessel VIII. Protein refolding vessel IX. Panel for fermenter X. Panel for steam generator XI. Liquid filling machine a. Bottle filling machine b. Vial filling machine c. Jar filling machine XII. Capping machine
3 1. Laboratery fermenter
4 Feature: 100% contamination free finish Superior functioning stirrer assembly Computer compatible control system with SCADA PLC controlled with large color touch panel disply Agitation, Aeration, Temperature, ph, O2, Total Bio Mass and pco2, pressure and level as an option Specification: Glass and SS316 material body fermenter with ruston turbine blade Autoclavable and insitu fermenter Micro finish to avoid corrosion in SS316 body Gross volume 1 liter to 30 liter Comes with IQ/OQ/PQ/DQ documentation Capacity: 1 ltr to 20 ltr Speed: 10 rpm to 700 rpm Mechanical seal for avoid leckage
5 2. Production scale fermenter
6 We are manufacturing industrial fermenter for production scale. We offer production scale fermenter 50 liter to 40,000 liter SS316 body with gear box and motor top or bottom mounted agitation assembly. Fermentation vessel manufactured by maruti engineering works are the most flexible design product to meet the requirements of the pharmasutical industry. Feature: 100% contamination free inside surface 0.28-0.8µm by electro polish finish. SS316 body fermenter with micro finish 100% contamination free finish Superior functioning stirrer assembly Compact control unit Fermenter use bonfigloi decelerator Top mechanical agitator with two layer six blade impeller one layer deformer and four baffles. Single/double Mechanical seal. Alcohole flame inoculation Sterisible sampling and flush bottom valve. Inbuilt sip/cip system PID Microprocessor digital display option Superior functioning stirrer assembly Computer compatible control system with SCADA PLC controlled with large color touch panel display Agitation, Aeration, Temperature, ph, O2, Total Bio Mass and pco2, pressure and level as an option Specification: Skid mounted Pilot Scale Fermenter Manual operated/semi-automatic/fully automatic fermenter Capacity: 100 litre to 40,000 litre gross volume capacity Top mounted agitation system SS316 Special designed Ruston turbine blade Other special purpose turbine as per application required Mechanical seal to avoid leakage Speed: 10rpm to 900rpm Sip (sterilise in place) system Cip (clean in place) system
7 MAIN COMPONENT AND CONTROLS OF SYSTEM PH: DO: Online check and measure, and digitization fully automatic control PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base Control range 2-12PH, measure precision ±0.01PH, control precision ±0.1PH It has auto alarm function PH sensor and signal transmission line Online check and measure, cascade with RPM digital display. Range 0-100% or 0-200%, precision ±1% It has auto alarm function Do sensor and signal transmission line FOAM CONTROL: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer FEED control: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer Temperature control: PID fully digitization signal processing, digitization control setting Circulating water automatically control temperature Measure range 0-150 degree, control range 15-45 degree, control precision ±0.2degree Pt 100 O temp.sensor System with electrical heater to control the temp. inside vessel Water pump circulation Solenoid valve to control Rotate speed: Automatically control with auto alarm function Siemens frequency converter to adjust speed PRESSURE: Manually adjusting with pressure gauge and manual valve(standard system) Automatically adjusting with pressure transmitter and PID valve and panumatic valve(optional) AIR FLOW: Manually adjusting with rotor meter and manual valve(standard system)
8 Automatically adjusting with mass flow meter and pneumatic valves(optional) Air in filter, tail gas filter, with pall cartridge, precision ±0.2µm STERILIZATION: Fermentation vessel can be SIP by connecting with steam Automatic control with pneumatic valves CONTROL: 10 inch HMI and maruti engineering works designed program 3. Electric steam generator(boiler) We are manufacturing electric water steam generator(boiler) for laboratory fermenter and production scale fermenter. We also offer small scale water steam generator for research and developing laboratory. Application: Our boiler is use in sterilization of vessel and plant and pipe line in industry This boiler is use in chemical vessel or bioreactor and biomass manufacturing plant, pharmasutical industry, chemical industry, fermentation plant, for sterilization purpose. Feature: Advance design steam grnerator(boiler) wuth advanced design panel. 100% steam output capacity.
9 Spring operated safety valve for safely operation of boiler. Low running cost. Fully safely operation of boiler using solenoid valve controlled. Mechanical desaign calculation steam output for given input. Special design 27 kg/h steam generation output boiler for laboratory use. Fully automatic operation of boiler using plc and scada programming. Mechanical operated level switch for water level control. No water no boiler running programming. Manufacturing of boiler as per customer required capacity and steam output. Specification: Steam generation Capacity 10kg/h to 50kg/h Contact parts are made of SS316 material Special design calculated electric coil type heater for high efficiency. Fully automatic boiler panel water capacity 15 litre to 150litre pressure sustain 4kg/cm2 coil type electric heater we are prove custom made boiler as per customer requirement
10 Copper Coil Heater For Boiler(Steam Generator)
11 fermenter panel we are provide fully automatic semiautomatic and manual operated panel as per customer requirement. Panel we provide are plc or scada based programming as per function requirement and process mode of operation.
12 5.Autoclave Sterilizer A). Horizontal Autoclave Sterilizer The Saturated Steam Autoclave is flexibly designed to meet the requirement of pharmaceutical industry available in standard and customized model. It is used in various research and development and production application. Autoclave is generally used for fermenter sterilization, bottle sterilization and other vessel sterilization We are manufacturing Horizontal Autoclave Sterilizer as per customer requirement and specification
13 Feature Equipment is low on operation cost and fast with autoclaving cycle and process and process dimple steam jacket for uniform heat distribution Available in single as well as double door hinge door option Sterile air filter for vacuumed break Temperature sensor for measuring temperature of autoclave for temperature control.
14 Heavy Duty Shacker Machine Rotary Shaking Machine is useful for uniform mixing by circular motion in a horizontal plane with a circuit diameter of about 25 mm. used extensively in tissue culture work, aeration of fermentation and other chemical mixing procedures. The driving mechanism is enclosed in a mild steel sheet cabinet beautifully painted. The shaker is fitted with DC Motor with electronic speed regulator. The DC Motor will ensure continuous work and precise speed control. The shaking speed will be 50-250 RPM approx.. The top platform have neoprene rubber discs to hold conical flask in between them. Rotary Shaker is ideal for shaking solution in Erlen Meyer Flasks.The unit with latest design compact and Table Top. The shaker is designed with a new concept of single or a set of Eccentric shaft which eliminates the tension soring. Thus the strokes available are smooth &perfect. The top Board assembly consists of S.S. Tray & Metal clamps OR Rubber disc type clamps (Optional) to hold conical flasks. Rotary Shacking Machine is Useful For Uniform Mixing by Circular motion APPLICATION: Rotary shaker are available in various size and capacity for various application and use in Microbiological, Virology Lab., R & D, Q,C, Bacteriological pathological& pharmaceutical Work.
15 SALIENT FEATURES: Table top Mode/Floor Model. Sturdy Construction Efficient Shaking Working on Single/ Set of Eccentric Smooth & Perfect throw. AC frequency Drive Eliminating spring (spring less design) Counter Balance Drive # Variable Speed Control BRUSHLESS INDUCTION MOTOR Electronic Digital RPM indicator Smooth and jerk less shaking system. Shock absorbers PAD to withstand vibration. TECHNICAL SPECIFICATION FIXED Eccentricity: 15/20 mm Throw: 30/40mm Circular. Motor: BRUSHLESS INDUCTION MOTOR. RPM: Continuous variable max. Up to 250(50 to 220/250RPM)
16 Platform Sizes: 12 x12 9 flasks of 250 ml 18 x18 16 flasks of 100-250 ml 24 x24 36 flasks of 50 ml 24 x24 25 flasks of 250 ml 24 x24 16 flasks of 500 ml 24 x24 9 flasks of 1000 ml 36 x36 49 flasks of 100 ml 36 x36 36 flasks of 250 ml 36 x36 36 flasks of 500 ml 36 x36 16 flasks of 1000 ml 48 x48 100 flasks of 100 ml 48 x48 81 flasks of 250 ml 48 x48 64 flasks of 500 ml 48 x48 49 flasks of 1000 ml 48 x48 16 flasks of 2000 ml 60 x60 Cap. Of flasks as per customer specification