Parts and Instruction Manual X705 Air Operated U.L.P.A. 15 & 55 Gallon Vacuums

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Transcription:

Parts and Instruction Manual X705 Air Operated U.L.P.A. 15 & 55 Gallon Vacuums

Technical Specifications MODEL C87515-03 C87555-01 Tank Size 15 gal. 55 gal. Tank Type Stainless Steel Painted Wet Capacity 10 gal. 45 gal. Dry Capacity 1.86 cu ft 7.16 cu ft Filtration.12 micron @99.999% efficiency.12 micron @99.999% efficiency Static Lift (Max) 180" 180" Air Flow 166 CFM 166 CFM Air Line Diameter 1/2" ID 1/2" ID Max Airline Pressure 100 psi max 100 psi max Input Air Requirement 42 CFM 42 CFM Venturi Single Jet Single Jet Hose Connection Coupler Coupler Wheel Size Front 3" 5" Wheel Size Rear 8" 5" Weight 51 lbs 110 lbs Page 2

Table of Contents TECHNICAL SPECIFICATIONS... 2 OPERATING INSTRUCTIONS... 4 INSPECTION... 4 SPECIAL WARNING... 4 AIR PRESSURE AND C.F.M. VOLUME REQUIRED... 4 MAINTENANCE AND USAGE... 4 OPERATION... 4 ASSEMBLY INSTRUCTIONS... 5 CLEANING AND EMPTYING INSTRUCTIONS... 5 OVERVIEW... 7 EXPLODED VIEWS... 8 LID ASSEMBLY... 8 15 GALLON TANK ASSEMBLY... 10 55 GALLON TANK ADAPTER ASSEMBLY... 12 55 GALLON TANK... 14 55 GALLON DOLLY... 15 NOTES... 16 WARRANTY... 18 Page 3

MODEL X705-15 AND X705-55 AIR OPERATED VACUUM. DRY RECOVERY ONLY. EQUIPPED WITH U.L.P.A. FILTER 99.99 EFFICIENT AT 0.12 MICRONS OPERATING INSTRUCTIONS INSPECTION Carefully unpack and inspect your machine for shipping damage. Each unit is tested and thoroughly inspected before shipment, therefore, any damage is the responsibility of the delivering carrier who should be notifi ed. Read all instructions carefully before operating. SPECIAL WARNING Air operated equipment can generate static electricity during use. Static dissipating arcing can be generated and occur if equipment and accessories are not grounded. Risk of explosion is possible if operated near explosive materials or vapors. Do not operate this equpment near fl ammable materials such as solvents, thinners, fuels, grain dust, etc. AIR PRESSURE AND C.F.M. VOLUME REQUIRED For maximum performance, operate with 1/2 air pressure line, 80 PSI (max, 100 PSI) and 37 input C.F.M. Air pressure control valve can be regulated to operate with lower pressure and C.F.M. when maximum is not required. MAINTENANCE AND USAGE Air supplied to vacuum must be clean and dry to avoid contamination, and to maintain optimum performance. Empty tank, clean fi lter bag, and replace disposable fi lters regularly. Clogged fi lters restrict air fl ow, and results in reduced vacuum performance. Always shut off main air supply, and open air valve at vacuum, to relieve pressure before disconnecting air pressure line. OPERATION Your Minuteman vacuum has been specifi cally designed to clean up fultra fi ne hazardous toxic dust materials. Special fi lters reduce the incidence of air-borne dust that would be created by any other method of cleaning. During the cleanup of toxic dry materials do not sweep, scoop, shovel, or in any manner handle other than by vacuuming. Page 4

Do not at any time attempt to bypass, remove, substitute, or by any other means change the type of fi lters used in this vacuum. Use only approved Minuteman vacuum fi lters and fi lter bags. Before attempting to use, and before cleaning, be certain that you fully understand the instructions given for the setting up and cleaning/changing of fi lters of this vacuum. Since each facility has its own individual and unique cleaning problems, it is suggested that you use the following guidelines in determining the length of time between filter changes or cleaning the vacuum tank. ASSEMBLY INSTRUCTIONS 1. Take the paper fi lter protector #4 and insert into tank. Snap the elastic band around the rim of the tank. Allow two inches to overlap the tank rim. 2. Place cloth fi lter bag assmebly #3 into tank. Center frame of fi lter around tank rim. 3. Turn U.L.P.A. fi lter lid assembly #1 upside down on worktable. Center one pink impaction fi lter cartridge #2 onto U.L.P.A. fi lter. 4. Place vacuum lid assembly #1 onto tank #5, center and fasten lid latches. CLEANING AND EMPTYING INSTRUCTIONS For the benefit of your health, you should always wear a face mask and protective clothing approved and recommended by your Safety Department for the particular hazardous waste material you are working with. Check with your Safety Department or Industrial Hygienist for their instructions before attempting to clean out vacuum. 1. Shut off main air pressure valve feeding air to vacuum. Open air valve on vacuum lid to relieve pressure on line. If equipped with quick coupler, disconnect air pressure line. 2. Carefully, and very slowly, remove vacuum lid only. (Be sure you have not accidentally lifted the cloth fi lter bag at the same time.) Set lid assembly aside 3. Remove cloth fi lter bag with bag frame. Check for residue on bag. If required, vacuum clean only. Do not shake bag in open atmosphere. 4. Carefully undo the elastic band on the fi lter protector bag, fold in, and place this fi lter into proper disposal container. 5. Reach into tank and gently push the collar of filter bag off the tube, seal bag opening with 2 wide duct tape, and carefully remove collector bag into proper disposal container. Page 5

6. Using a wiping cloth dampened with water (not woaking wet), wipe down all of the exposed surfaces inside the tank; put all wiping material into disposal container. 7. Check pink impaction fi lter in U.L.P.A. fi lter. If impact fi lter shows discoloration due to dust penetration, remove and place in disposal container. 8. Visually check U.L.P.A. filter. If filter shows signs of dust penetration, revise cleaning and filter change procedure to be done more frequently. Be absolutely sure all filters and prefi lters are always used and installed properly. 9. CAUTION: Hazardous material must be disposed of properly. Never throw contaminated debris into your usual trash receptacle. Check with your Safety Department or Industrial Hygienist for fi nal disposal requirements. 10. Follow asembly procedure. Page 6

OVERVIEW 15 GALLON 55 GALLON Page 7

EXPLODED VIEWS LID ASSEMBLY Page 8

LID ASSEMBLY BOM BILL OF MATERIAL - 707615 ITEM PART NO. QTY DESCRIPTION 1 110030PKG 1 PREFILTER SLEEVE, 829/839, PKG OF 6 2 110029 1 FILTER-ULPA, X829 SERIES 3 260274 1 GROMMET Z-421 4 420008 1 FTG-COMPRESSION 1/2 OD X 3/8 MPT 5 420009 1 FITTING-ELBOW MALE 469F 6 420011 2 FTG-COMPRESSION 1/2 HOSE INSERT 7 420017 1 FITTING-NIPPLE HEX REDUCER 112RFE 8 460000 1 HANDLE 460 LID BLACK 9 480052 1 GASKET,RBR.25X.87X.50 10 480053 1 RING, RUBBER LOCATING 11 700010 1 SINGLE VENTURI ASSY 12 700011 1 VENTURI HOUSING 13 700012 1 VENTURI EXHAUST TUBE 14 700013 1 VENTURI INTAKE 15 700014 1 VENTURI LOCNUT 16 700016 1 FELT LINER 17 700017 1 PERFORATED SHEILD 18 700018 1 DOME FELT 19 700019 1 AIR DEFLECTOR 18GA 20 700021 1 POLYHOSE 32" LONG 21 700022PTD 1 COVER 701 PTD 22 700023PTD 1 OUTTER HOUSING PAINTED 23 700024 1 BOTTOM PAN ASY 24 700026 1 FILTER-EXHAUST 25 700028 1 FTG-ELBOW 90 ST 3/8 FPT X 3/8 FPT BRASS 26 700039 1 HEPA MOUNTING ADAPTOR 27 700044 1 AIR VALVE ASSEMBLY 28 701010 1 COUPLER-MALE.50 29 710178 10 SCR-THMS 1/4-20 X.50 ZP 30 711106 8 SCR-PHSMS 10 X.75 ZP A POINT 31 713002 2 SCR-HH 1/4-20 X.75 ZP 5 32 711505 2 WASHER-FLAT 1/4 ZP 33 711513 2 WASHER-FLAT.689 X 1.06 X.029 SS 34 712105 1 NLA---BLT-U 1/4-20 35 712536 4 SCR-THMS 10-24 X.62 SS 36 712667 15 NUT-NYLOC 1/4-20 SS 37 715003 1 DECAL-AIR PRES 2.00 X 4.00 38 715029 1 DECAL-NAME PLATE MODEL ID 39 829285PLT 1 SPACER-.25 X.875 X.687 PLATED 40 830062 1 FTG-ELBOW 90 3/8 MPT X 3/8 FPT BRASS 41 832106 6 BRKT-MOUNTING TAB Page 9

15 GALLON TANK ASSEMBLY Page 10

15 GALLON TANK ASSEMBLY BOM BILL OF MATERIAL - 750221-01 ITEM PART NO. QTY DESCRIPTION 1 130032 2 CAP, RETAINER 2 280016 2 CASTER-3" W/ 3/8 X 5/8 STEM 3 390016 1 MOLDED DOWN TUBE 4 390087 1 GASKET DIECUT VNN 5 390110 1 INTAKE ASSEMBLY ALUMINUM 7 711005 4 SCR-SET 1/4-20 X.31 BLK OX CP 8 711006 6 SCR-SET 1/4-20 X.62 BLK OX CP 9 711202 2 SCR-HH 1/4-20 X.50 ZP 10 711352 2 NUT-ACORN 1/4-20 NICKEL 13 711503 6 WASHER-FLAT #10 X.50 ZP 14 711505 2 WASHER-FLAT 1/4 ZP 15 711524 2 WASHER-WAVE.52 X.87 X.01 16 711591 2 WASHER-RUBBER.25 x.62 x.06 17 711594 2 WASHER-FLAT.56 X.88 X.03 NICKEL 18 711713 2 RET RING-E EXT.50 19 711915 4 RIVET-TUBE 3/16X.28 20 712532 2 SCR-PHMS 10-24 X 1.00 SS 21 712638 2 NUT-NYLOC 10-24 SS 22 760984PTD 1 BRKT-WHEEL 23 761054 2 LATCH 24 900008 2 WHEEL-8.00 DIA. 26 900037PLT 1 HANDLE,PLATED COMMON 27 800247 2 HANDLE CLIP SS 28 900066 2 AXLE 29 900003POL 1 TK 15GSS POLISHED Page 11

55 GALLON TANK ADAPTER ASSEMBLY Page 12

55 GALLON TANK ADAPTER ASSEMBLY BILL OF MATERIAL - C80601-80 ITEM PART NO. QTY DESCRIPTION 1 390087 1 GASKET DIECUT VNN 2 390110 1 INTAKE ASSEMBLY ALUMINUM 3 710530 1 SCR-FHMS 8-32 X.50 BRASS 4 711372 1 NUT-NYLOC 8-32 ZP 5 711502 1 WASHER-FLAT #8 ZP 6 711503 6 WASHER-FLAT #10 X.50 ZP 7 711542 1 WASHER-LOCK #8 SPLIT ZP 8 711915 4 RIVET-TUBE 3/16X.28 9 712638 2 NUT-NYLOC 10-24 SS 10 712824 2 SCR-THMS 10-24 X.75 ZP 11 761054 2 LATCH 12 806006 1 GASKET,.25 X 1.25 X 74 13 806016PTD 1 55 GAL ADAPTER MACHINED AND PAINTED 14 900035 1 DEFLECTOR, INTAKE Page 13

55 GALLON TANK BILL OF MATERIAL ITEM PART NO. QTY DESCRIPTION 1 900015PTD 1 TANK 55 GALLON W/L DUMP VALVE 2 900047 1 DUMP VALVE *** 805046PKG DRUM LINER 55 GALLON (PKG 12) Page 14

55 GALLON DOLLY BILL OF MATERIAL - 900048 ITEM PART NO. QTY DESCRIPTION 1 711379 16 NUT-FLANGED WIZZ 5/16-18 ZP 2 711545 16 WASHER-LOCK 5/16 SPLIT ZP 3 711642 2 PIN-ROLL 3/16 X 1.00 4 750045 1 WELD-DOLLY 30/55 5 761049 2 CASTR-SWIVEL GRSE SEAL 6 761050 2 CASTER-RIGID 5 " 7 900051 1 WELD-HANDLE 8 900052 2 GRIP-HANDLE 9 900080 1 SPRING-TORSION RH ZINC 10 900081 1 SPRING-TORSION LH ZINC Page 15

Notes Page 16

Page 17

Warranty Minuteman International Made Simple Commercial Limited Warranty REVISION P EFFECTIVE 5/1/2017 Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords, switches, hoses, rubber parts, brushes, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement filters and/or pre-filters not manufactured by Minuteman or its designated licensees, will void all warranties expressed or implied. A potential health hazard exists without original equipment replacement. All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be. Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Page 18 X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum

Model Parts Labor Poly Travel** Cord Electric Group 5yrs 3yrs 12yrs 90 days Battery Auto Scrubbers (incl. on board 5yrs 3yrs 12yrs 90 days charger) Battery and Manual Sweepers 3yrs 3yrs 12yrs 90 days Exceptions. Model Parts Labor Poly Travel** Port A Scrub, all models (incl. on board 1yr 6months 12yrs 90 days charger) A3S Blower 1yr 1yr 0 0 Phenom Dual Motor Upright Vacuums 2yrs 2yrs 0 0 Explosion Proof Vacuum 1yr 1yr 0 0 Propane Burnisher 1yr 1yr 0 90 days E14BQP and E14115 scrubber 1yr 1yr 12yrs 90 days **Travel, 2 hours max Stand-alone Battery Chargers: Replacement Parts: Batteries: Polypropylene Plastic Tanks: One year Ninety days 0-3 months full replacement, 4-12 months pro-rate 12yr warranty, no additional labor X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum Page 19

Excellence Meets Clean Minuteman is a Full Line Manufacturer of Sweepers and Scrubbers, for Industrial Facilities. 14N845 U.S. Route 20, Pingree Grove, IL 60140 USA Phone (800) 323-9420 - www.minutemanintl.com A Member of the Hako Group X705 Air Operated U.L.P.A. 15 and 55 Gallon Vacuum #988724 Rev B 06/17