EcoVision Door Manual for Reach-In (RMTD) Merchandisers Installation & Operation Manual Shipped With Case Data Sheets IMPORTANT Keep in store for future reference! MANUAL- I/O ECOVISION REACH-IN DOORS RMTD P/N 3008521_A Excel Series June 2016 Spanish 3008181 French 3008184
P/N 3008521_A BEFORE YOU BEGIN Read these instructions completely and carefully. PERSONAL PROTECTION EQUIPMENT (PPE) Personal Protection Equipment (PPE) is required whenever servicing this equipment. Always wear safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt when handling glass doors, servicing LED lighting, replacing heaters, or performing any service related activity to the case. Do not carry glass doors by the handle. Grasp each door firmly with both hands. Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights. 2 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A INSTALLATION TOOL LIST... 4 Parts Identification Chart... 5 Adjusting EcoVision Doors...6 Adjusting Door Tension...7 Start Up...8 Stocking...8 Door Hold Open...8 Cleaning EcoVision Doors...8 Replacing LED Power Supplies...9 Replacing LED Vertical Mullion Light Bars...10 Replacing Door Heaters...10 Adjusting EcoVision Doors...14 Increase / Decrease Door Tension...15 Start Up / Stocking...16 TABLE OF CONTENTS IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards! 12999 St. Charles Rock Road Bridgeton, MO 63044-2483 U.S. & Canada 1-800-922-1919 Mexico 01-800-890-2900 www.hussmann.com 2016 Hussmann Corporation HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 3
P/N 3008521_A INSTALLATION TOOL LIST ANSI Z535.5 DEFINITIONS DANGER Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Not related to personal injury Indicates[s] situations, which if not avoided, could result in damage to equipment. * * * * * * * * * * * * * * * * * * * * * * * * * * Unloading From Trailer: Lever Bar (also known as a Mule, Johnson Bar, J-bar, Lever Dolly, and pry lever) Moving Dolly Setting Case Line-Up: Level, 4 ft suggested Ratchet 1/4 in. Socket 5/16 in. Socket 1/2 in. Socket 1/2 in. Open End Wrench Battery Drill/Screw Gun Caulking Gun 10 in. Adjustable Crescent Wrench REVISION HISTORY REVISION A 1. Original issue. 4 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A Door Parts Identification Screw Flange (1/4 x 3/4 Thread Cut) #8 Thread Cutting Self Tapping (1/4 in.) #10 Hex Washer Head Screw Hex Head (Black) Screw Shoulder #8-32 TORX Head Screw #8-32 x 1/2 Hex Head Type F Mullion End - Black Hinge Plate Asm Bottom (Left Side Swing Black) Plate - LH Door Hold Open Cam Hinge Plate Asm Bottom (Right Side Swing Black) Plate - RH Door Hold Open Cam Bottom Plastic (Standard) - Black Handle Asm Door - Black Foam End Gasket Foam Center Gasket Mullion End and Center Top Door Gasket Vertical Mullion End and Center Door Retainer - Plastic - 44-7/8 in. EcoVision Door - Parts Identification Door Asm (Left Door) Black Incl. Torsion Plate Cam Bottom Door Gasket Door Asm (Right Door) Black Incl. Torsion Plate Cam HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 5
P/N 3008521_A ADJUSTING ECOVISION DOORS Cases have factory-installed EcoVision doors. These doors may require adjustment once the cases are set in their final operating location. A. Leveling Merchandisers must be installed level to ensure proper operation of the refrigeration system, and to ensure proper drainage of defrost water. B. Door Adjustment Remove the screws in locations B first as shown below. Loosen the screws A, B and C as shown below (Do not remove the screws completely). C. Slide the bottom plate left and right until proper alignment is achieved. Re-tighten the screws A, and C, and re-secure screw(s) B into their respective hole. Glass alignment is also affected with improper leveling of the merchandisers. All steps of setting, joining and case leveling attention to the glass position is critical. Do not attempt to make glass adjustments prior to case leveling. The bottom hinge plate can be modulated to assist in door alignment. Location of the bottom hinge plate is shown on following page. Bottom Hinge Plate Assembly Doors shown removed for clarity EcoVision Door Alignment - Modular Bottom Hinge Plate A B C To Correct Shift the Bottom Plate to the Right To Correct Shift the Bottom Plate to the Left 6 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A ADJUSTING DOOR TENSION 1. Check that each EcoVision door opens and closes properly. The door s closing speed may be adjusted by rotating the adjustable tension rods near the hinge of each door. Right Door 2. Use a ½ inch wrench to adjust torsion rod. To increase tension, turn wrench toward the door handle until torsion rod seats in bottom hinge plate assembly. An audible click is heard while adjusting. Generally, the torsion rod should be adjusted to 7 or 8 clicks. The maximum amount of clicks is 8. Do not overtorque. See next step if the wrench can not be put on the torsion rod because of interference with the contour / rectangular end. Plate Assembly Bottom Hinge To Increase Tension Right Door Torsion 3. Do not over-torque the hinge spring assembly. Lift door up and out of bottom hinge plate to remove door tension. Do not use wrench to decrease door tension as this may damage the star pattern on the bottom hinge plate assembly. Rod Assembly LH Door Torsion Turn towards door 1 click or 1 turn to lock torsion into next set of teeth. Make sure torsion rod is seated into bottom hinge plate. LIFT UP Door must be properly seated inside bottom hinge plate after door tension is applied. Not Properly Engaged in Hinge Plate HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 7
P/N 3008521_A START UP See the merchandiser s Technical Data Sheet for refrigerant settings and defrost requirements. Bring merchandisers down to the operating temperatures listed on the data sheet. Each four-foot section has its own evaporator coil and pre-set non-adjustable thermostatic expansion valve (TEV). No adjustment is required. removal of the tev cap will result in refrigerant loss unless the system is first isolated and the refrigerant recovered. Do not remove the cap on the TEVs. This cap is to be removed only for valve disassembly. Removal of this cap during merchandiser maintenance will result in refrigerant loss unless the system is first isolated and the refrigerant recovered. The TEV has been factory set to provide the recommended performance settings as specified on the merchandiser data sheets. STOCKING Product should NOT be placed in merchandisers until merchandiser is at proper operating temperature. Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back. Air discharge and return flues must remain open and free of obstruction at all times to provide proper refrigeration and air curtain performance. Do not allow product, packages, signs, etc. to block these grilles. Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance. DOOR HOLD OPEN The merchandiser s EcoVision doors have a hold open latch that allows the doors to remain in an open position. This feature is especially useful for stocking the merchandiser with product or cleaning the merchandiser s interior. The hold open latch is located on each door near the bottom door. Apply grease every six months to the door hold open cam to ensure smooth operation. Hold Open Groove Add Grease in Shaded area CLEANING ECOVISION DOORS Standard glass cleaning solutions may be used to clean the glass surfaces of the merchandiser s EcoVision doors. Wipe all surfaces dry after cleaning. Use only mild cleaning solutions that do not leave residue, such as a weak (10%) solution of vinegar, or isopropyl alcohol and water. Never use dirty cloths, scrapers or any other abrasive materials for cleaning. 8 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A REPLACING LED POWER SUPPLIES Replacing electrical components should only be performed by a qualified service technician. The 24 VDC power supplies for the LEDs are located at the top of the merchandiser inside the canopy. 1. Disconnect power to the merchandiser. 2. Remove screws from the top of the canopy, and remove canopy. The power supply(s) are in the wireway underneath the canopy. 3. Remove the screws that secure the power supply(s), and disconnect the LED wiring at the quick connects. 4. Remove the old power supply, and install new power supply. Replace parts in reverse order. All connections must be made in the wireway. Power Supply(s) inside Canopy LED Power Supply 5. Reconnect the electrical power. Turn on light switch on and off to ensure lights work properly. 24VDC power supplies must be replaced with Class 2 Hussmann power supply to ensure proper operation. Contact your Hussmann representative to order replacement kits. Quick Connect HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 9
P/N 3008521_A REPLACING LED VERTICAL MULLION LIGHT BARS LED vertical mullion lights are an available lighting option for EcoVision doors. Center fixtures illuminate the middle of the case, and 42mm the end fixtures illuminate the ends, or sides of the case. The light bars are attached to the door 27mm mullions with mounting clips just 27mm42mm remove them from the mounting clips, and connect new 55mm wires at quick connect. 27mm These LEDs have different shaped lenses. They are not to be interchanged. Contact your Hussmann representative to order replacements. End Fixture Center Fixture 42mm 27mm End Fixture LED Clip Turn LED out of Clip Door Heater Replacement Instruction REPLACING DOOR HEATERS Heaters are placed in the mullions of the doors to stop condensation, and are individually wired to connectors located at the top of each mullion. If it is found that mullion heater(s) are not working, follow the instructions to replace heater(s) on the following pages. Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights. 10 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A Shut off electrical power at the main disconnect before working with any electrical components. 1. Follow these steps to remove the old heater: The doors on each side of the heaters to be replaced must be removed before removing a frame heater. Push the pin at the top of the door down. Raise door up and out of the bottom hinge plate. Slide door out of top casting. Be careful when handling glass doors. Store doors in a secure place to prevent damage or personal injury from broken glass. Do not carry glass doors by the handle. Bottom Frame Gasket 2. Remove the bottom frame gasket(s). Then remove bottom frame retainer(s) and bottom frame retainer on each side of the heater. Bottom Frame Retainer 3. Remove top frame gasket(s) on each side of the heater. Top Frame Gasket HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 11
P/N 3008521_A 4. Remove old heater harness connections from the wireway and from the hole in the mullion. Mullion Mullion Gasket 5. Remove Mullion Gasket and peel out the heater attached to it. 6. It may be easier to remove the entire mullion, and then take off the Mullion Gasket. Remove Heater Harness Connection 7. Locate the silver heater strip, and peel from the adhesive attached to the Mullion Gasket. NOTE: Install new heater to hook side for end mullions as shown below. Mullion Gasket Heater Hook Side Install New Heater 12 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A 7. Route heater wire through mullion, and reattach mullion gasket to mullion. NOTE: Start at an end and snap mullion gasket slowly onto mullion as shown in the images at right. Reinstall mullion, and all other door parts in reverse order. Check that new heater is working properly. Mullion Cover Plate Replacement Heater in Mullion HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 13
P/N 3008521_A Attach door plate cam, and fasten TORX Head Shoulder Screw. Door not shown for clarity A. Insert TORX head shoulder screw through door plate cam and fasten to bottom hinge plate. Attention! DO NOT use any tools to pry open the arms of the cam. This will permanently damage the cam and will prevent the door from staying open during stocking. Door Plate Cam TORX HD Shoulder Screw Bottom Rail Bottom Hinge Assembly Plate Adjusting EcoVision Doors. A. Leveling Merchandisers must be installed level to ensure proper operation of the refrigeration system, and to ensure proper drainage of defrost water. Glass alignment is also affected with improper leveling of the merchandisers. All steps of setting, joining and case leveling attention to the glass position is critical. Do not attempt to make glass adjustments prior to case leveling. B. Door Adjustment Remove the screws in location B first. Loosen the screws A and C as shown below (Do not remove the screws completely). Slide the bottom plate left and right until proper alignment is achieved. Re-tighten the screws A and C. Install fasteners in locations B as shown below. Each plate assembly should have 3 screws. EcoVision Door Alignment - Modular Bottom Hinge Plate A B C To Correct Shift the Bottom Plate to the Right To Correct Shift the Bottom Plate to the Left 14 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM
Reach-In EcoVision Door Manual P/N 3008521_A Increase / Decrease Door Tension A. Check that each EcoVision door opens and closes properly. The door s closing speed may be adjusted by rotating the adjustable tension rods near the hinge of each door. B. Use a ½ inch wrench to adjust torsion rod. To increase tension, turn wrench toward the door handle until torsion rod seats in bottom hinge plate assembly. An audible click is heard while adjusting. Generally, the torsion rod should be adjusted to 7 or 8 clicks. The maximum amount of clicks is 8. Do not overtorque. See next step if the wrench can not be put on the torsion rod because of interference with the contour / rectangular end. C. Do not over-torque the hinge spring assembly. Lift door up and out of bottom hinge plate to remove door tension. Do not use wrench to decrease door tension as this may damage the star pattern on the bottom hinge plate assembly. A. Remove screws from plate assembly bottom hinge. Slide the bottom of the door and the hinge assembly away from the contour / rectangular end so that the wrench will fit on the torsion rod. Adjust the torsion rod to the desired tension. Move door back to original position and reinsert screw into plate assembly bottom hinge. 11 Turn back on electrical power and ensure heater(s) are in good working order. 12 Doors should now open and close smoothly and at the same rate. Right Door Adjusting Door Tension Rods near ends of case (2 operators required, one to hold door, the other adjusts tension). Occasionally, the ends may interfere with making adjustments to the tension rods. To Increase Tension Right Door Torsion Plate Assembly Bottom Hinge Rod Assembly LH Door Torsion Turn towards door 1 click or 1 turn to lock torsion into next set of teeth. Make sure torsion rod is seated into bottom hinge plate. HUSSMANN CORPORATION BRIDGETON, MO 63044-2483 U.S.A. 15
P/N 3008521_A Start up / Stocking Refer to the merchandiser s Technical Data Sheet for refrigerant settings and defrost requirements. Bring merchandisers down to the operating temperatures listed on the data sheet. Product should NOT be placed in merchandisers until merchandiser is at proper operating temperature. Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front, and set the newest product to the back. Air Discharge and return flues must remain open and free of obstruction at all times to provide proper refrigeration and air curtain performance. Product Stocking Limits 16 U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 WWW.HUSSMANN.COM