KMI Pulp Moulding Systems Egg Flats These 54 moulders are designed for egg flats, egg cartons and other low profile products. System #2CE: 1,440 flats per hour, 12,182,400 per year System #6CE: 2,160 flats per hour, 17,884,800 per year System #14CE: 3,600 flats per hour, 31,104,000 per year System #16CE: 4,310 flats per hour, 36,851,760 per year System #18CE: 5,280 flats per hour, 45,041,040 per year For more information, specifications and costing, on these systems or other systems please contact: KMI Pulp Machines Inc. Don Kennedy don@kmipulpmachines.com Monique Kennedy monique@kmipulpmachines.com www.kmipulpmachines.com Phone: 905-954-0777 Fax: 905-954-1777
KMI Pulp Machines The Process It starts with waste material such as ONP (news print ), OCC (corrugated) and/or any other processed fibrous material KMI Moulder
KMI Pulp Moulding System 2CE Production Rate:1,440 trays per hour, 12,182,400trays per year
KMI Pulp Moulding System 6CE Production Rate:2,160 trays per hour, 17,884,800 trays per year
KMI Pulp Moulding System 14CE Production Rate: 3,600 trays per hour, 31,104,000 trays per year
KMI Pulp Moulding System 16CE Production Rate:4,320 trays per hour, 36,851,760 trays per year
KMI Pulp Moulding System 18CE Production Rate: 5,280 trays per hour, 45,041,040 trays per year
M350 Moulder with 150 Hp Vacuum system KMI Pulp Moulding Systems are built in modules for simplified shipping and on site assembly. Our systems are built from heavy structural steel and coated with a durable Epoxy paint.
At KMI we fabricate our moulding process components from durable heavy gauge stainless steel in our shop in Newmarket. All our pipes for water, process water, vacuum and air are stainless steel This is for durability and corrosion resistance. 1150 Gallon pulping systems Stainless steel vacuum tanks 1500 gallon stainless steel pulper 3200 Gallon stainless steel white water tank 60 Hp vacuum skid
Dryers & Heat Recovery Our dryers are built to match the production rate of our moulders, as well as to match the requirements of the product they are drying. This is helpful because it is more efficient to use only the amount of energy needed to dry the product (no wasted space being heated or extra energy being used). We achieve this by assessing your company s needs, and building a complete system tailored to your needs, instead of providing a system that best fits your needs. In KMI dryers the drying temperature is set manually in each zone (and is controlled automatically), to match the current product being produced. The temperature can be changed when switching to another type of product. This controlled drying process ensures that your products are being dried effectively for the best possible product quality. It also ensures that you are not wasting energy by over drying certain products, which do not require as high a temperature. By controlling the temperature of each individual zone the first zone can be extremely hot without causing damage to the product. This will accelerate the drying process. The second and third zones will be cooler. Typical dryer zone with cross over exhaust duct and heat exchangers in the exhaust air to recover energy. This heat energy is returned to the dryer as hot dry air to reduce the use of fossil fuels. The remainder is returned to the white water tank to be used in the process. The air is then vented outside.
KMI has a unique water and energy recovery system that is unlike other manufactures out there. All our conveyor dryers have heat recovery systems. These systems capture the heat energy in the exhaust. We then use a makeup air supply fan that returns this energy back into the dryer to be used over and over again. This process can reduce the use of fuel in the dryer by up to 50%. As a result of these heat exchangers water is also recovered and returned back to the process system through the use of gravity. System #6C unloaded and placed on site with one forklift
Dryer heat exchange system D341, 45 foot dryer D341, 45 foot 4 pass dryer D341, 45 foot dryer D341, 45 foot dryer
D341, 40 foot 4 pass dryer KMI Dryers being moved and placed with forklifts D341, 40 foot 4 pass dryer burner side KMI Dryers being unloaded with a forklift D341, 40 foot 4 pass dryer with packing table D341, 40 foot 4 pass dryer with stacker
Pulping Paper weighing and auto dump lifts The pulpers work in sequence and are completely automated. You push the start button and pulper #1 fills up to the pulping level, the lift bin is loaded with paper manually, and then dumps into the pulper automatically. The pulper then pulps for a preset time (on the panel) and then automatically fills up to the final usage level. At this time the pulper drive goes down to low and a green light comes on (located on the operators panel) indicating the tank is ready to use. This tank is selected and automatically fed into the pulp circulation system and through a vibrating screen for moulding. When the tank is empty a red light comes on (pulper #1), the operator then selects pulper #2 (which has already gone through the same process as pulper #1). Then pulper #3 and so on. Pulp Agitation Pulp Screening
White Water Tank The white water tank has an automatically controlled heat exchange system that takes heat from the exhaust of the dryer and maintains a set process temperature. This system also continuously filters the white water to remove contaminants. All water returned to the white water tank from the seal water tank and the vacuum tanks are also filtered. The white water tank has an agitator that helps remove small fibres that made it into the tank and pumps them into the pulpers. This allows you to use the system for longer periods of time before cleaning. 3200 gallon white water storage tank Transfer air wash and oiler system Die and decal wash system
M300 moulder with a 60 Hp vacuum system M300 moulder with a 120 Hp vacuum system We also capture energy from the seal water of the vacuum pump to reduce the need for a cooling tower. This process captures energy, and returns it back to the process water using a passive heat exchanger. The end result is recovered energy that can be used to reduce costs. This warm pulp will increase drainage in the forming process. The result of this will be tighter formed product with less moisture that dries easier. This will also give you a better product. Heat exchange systems in exhaust duct
At Kimberley Marketing Inc. our pulp moulding systems are matched to our customers production needs. We then combine dryers to match the production rates of the moulders. Our pulp moulding systems offer a comprehensive range of solutions to match the specific needs of the pulp moulding industry. The standardization of our systems helps to maintain quality. This combined with continuing innovation and a willingness to modify our pulp moulding systems to match our customers individual needs helps us satisfy your company s production requirements. Folding egg cartons require after press and printing. Dies can be provided with the moulding system.