A WEB-BASED SIMULATION TOOL ON THE PERFORMANCE OF DIFFERENT ROOFING SYSTEMS

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Building Simulation Conference - 2015 A WEB-BASED SIMULATION TOOL ON THE PERFORMANCE OF DIFFERENT ROOFING SYSTEMS Joe Huang 1, Joshua New 2, William Miller 2, Ken Childs 2, Ronnen Levinson 3 1 White Box Technologies, United States of America; 2 Oak Ridge National Laboratory, United States of America; 3 Lawrence Berkeley National Laboratory, United States of America

INTRODUCTION The Roof Savings Calculator (RSC) provides the general public with a web-based program for calculating the energy and cost savings of different roofing and attic systems on four different building types (residential, office, retail, and warehouse) in 239 US TMY2 locations. The core simulation engine of the RSC is doe2attic, which couples the AtticSim program developed by ORNL with the DOE-2.1E whole-building simulation program developed by LBNL. The paper focuses only on the development of doe2attic and its validation against measured data, but in this presentation I have also asked co-author Joshua New to provide a brief overview of the RSC.

CONTENTS OF PRESENTATION Description of AtticSim Description of DOE-2.1E Combining AtticSim with DOE-2.1E to create doe2attic Duct modeling in doe2attic Validation of doe2attic against one year s measured data for two houses in California Attic air temperatures Ceiling heat fluxes A/C electricity consumption Overview of the Roof Savings Calculator (RSC)

ATTICSIM Specialized stand-alone program developed by ORNL for predicting the thermal performance of residential attics, first released in 1998 and continuously upgraded. Adopted by ASTM in 2004 as Standard C1340, Standard practice for estimation of heat gain or loss through ceilings Conduction calculated using Conduction Transfer Functions (CTF), convection using correlations to literature data, radiative exchange using First Principles equations, latent heat effects due to sorption and desorption considered. Radiant heat exchange calculated using Heat Balance equations, with fixed view factors between seven attic surfaces (2 roofs, 2 gables, 2 eaves, and 1 attic floor/ceiling). A finite-element duct model was added in 2004 that simulates conduction, surface convection, and radiative exchange between the ducts and the attic surfaces, even when the HVAC system is off to account for thermal storage and lag in the duct system.

DOE-2.1E DOE-2 is a whole-building simulation program originally developed by LBNL in the early 1980s and continuously maintained until 1996. DOE-2.1E is the most recent version in the public domain released in 1993. DOE-2 development after 1996 is being done by private companies, in particular DOE-2.2/2.3 used as the simulation engine for equest. DOE-2.1E was chosen as the core engine for RSC because of its stability, robustness, computational speed, and the authors accessibility and familiarity with the source code.

COMBINING ATTICSIM WITH DOE-2.1E TO CREATE DOE2ATTIC (1) The integration of AtticSim with DOE-2.1E was dictated by the structure of DOE-2. The integration was made easier because both programs were written in Fortran 77. A new subroutine ATI has been added to doe2atticbdl to read the attic description (including the ducts) in the input file and pass it to AtticSim. AtticSim has been restructured as a large subroutine ats that is called in the SYSTEM module of doe2atticsim. Weather File Input data doe2atticbdl doe2atticsim LOADS SYSTEMS PLANT ECON Output results Building description INPUT PROCESSING SIMULATION Heat gains and losses Distribution of heating & cooling Production of heating & cooling Cost-benefit Performance

COMBINING ATTICSIM WITH DOE-2.1E TO CREATE DOE2ATTIC (2) DOE-2 takes a two-step approach in calculating the zone loads; In LOADS, the heat gains and losses are calculated at a fixed reference temperature; in SYSTEMS the actual zone temperature is calculated based on those heat gains and losses, the thermostat setting, and HVAC capacity. In LOADS, doe2attic uses the same reference temperature for the attic and space below, so that LOADS will show no heat flow across the attic floor/ceiling. In SYSTEMS, doe2attic passes to AtticSim the previous hour s room air temperature, HVAC fractional on-time, and duct supply air temperature. AtticSim then simulates the attic and duct system (if any) and sends back to doe2attic heat flow through the ceiling to zone below attic air temperature heat gains or losses of the duct system (if there are any)

DUCT MODELING IN DOE2ATTIC Major addition to AtticSim in 2004. Finite-element solution tightly coupled with the attic model. Energy losses from attic duct systems are frequently greater than that from conduction through the ceiling, especially during the summer. Improvements to the AtticSim duct model in doe2attic Correction to the HVAC loads due to ducts (mass balance) Correction to the HVAC on-time fraction (integer cycles) Change in duct length for large buildings. Instead of a fixed element length, a growth factor was used to progressively increase the element length for longer ducts Improvements to the AtticSim data exchange in doe2attic Differentiate Supply Air Temperatures and on-time fractions between A/C and economizer modes

VALIDATION OF DOE2ATTIC AGAINST ONE YEAR S MEASURED DATA FOR TWO HOUSES IN CALIFORNIA Detailed monitoring of attic conditions and electricity use in two houses in Fresno, one with a standard roof and the other with a cool roof from May 2012 through April 2013. Monitored data include: weather conditions (temperature, humidity, wind speed, and global horizontal solar radiation Attic air temperature and heat flow through the ceiling Room air temperature Total house and air-conditioning electricity use

COMPARISON OF DOE2ATTIC TO MEASURED ATTIC AIR TEMPERATURES

COMPARISON OF DOE2ATTIC TO MEASURED CEILING HEAT FLUXES

COMPARISON OF DOE2ATTIC TO MEASURED ROOM AIR TEMPERATURES

COMPARISON OF DOE2ATTIC TO MEASURED COOLING ELECTRICITY USE

COMPARISON OF DOE2ATTIC TO MEASURED HOURLY COOLING ELECTRICITY USE Standard House Cool House

COMPARISON OF DOE2ATTIC TO MEASURED MONTHLY COOLING ELECTRICITY USE

CONCLUSIONS The wealth of monitored data permitted an unusually high level of detail in the validation. Although the close correlation in attic air temperatures suggests that AtticSim is modeling correctly attic heat transfer, the discrepancy in the Standard Home ceiling heat fluxes remains unexplained. The comparison of simulated to measured cooling electricity use indicates an underprediction of 8-13%. Ongoing work found that cooling energy losses due to ducts was being incorrectly reported by doe2attic, which may explain this underprediction. The thermal modeling of attics appears to be working well, but further work is still needed on the duct modeling.

OVERVIEW OF THE ROOF SAVINGS CALCULATOR (RSC) Chris Scruton CEC INDUSTRY Marc LaFrance DOE BT R. Levinson, H. Gilbert, H. Akbari COLLABORATIVE R&D WBT Joe Huang, Ender Erdem A. Desjarlais, W. Miller, J. New

COMPARISON OF RSC TO PREVIOUS CALCULATORS Replaces: EPA Roof Comparison Calc DOE Cool Roof Calculator Minimal questions (<20) Only location is required Building America defaults Help links for unknown information

BUILDING TYPES IN THE RSC Residential Office Big Box Retail Warehouse Huang et al. 1987, Methodology and Assumptions for Evaluating Heating and Cooling Energy Requirements in New Single-family Residential Buildings, LBL-19128, Lawrence Berkeley National Laboratory, Berkeley CA. Torcellini et al. 2008, DOE Commercial Building Benchmark Models, NREL/CP-550-43291, National Renewable Energy Laboratory, Golden CO.

RSC INPUT SCREENS ( http://www.roofcalc.com ) AtticSim DOE-2

RSC ROOF TYPES ( http://www.roofcalc.com ) 21

RSC OUTPUT RESULTS ( http://www.roofcalc.com ) 22