HEATE INSTALLATION, OPEATION AND MAINTENANE E SEIES, 5 & 8k 08V, 40V, 480V SINGLE & THEE PHASE MODELS: PH SEIES 4 & 30k 08V, 40V, 480V SINGLE & THEE PHASE PHS SEIES 36, 45, 54 & 57k 08V, 40V, 480V SINGLE & THEE PHASE EFOE YOU EGIN HEK ALL ELETIAL ONNETIONS TO ALL OMPONENTS ITHIN THE HEATE FO TIGHTNESS. ONNETIONS AN EOME LOOSE DUING SHIPMENT AND HANDLING. AUTION THE ELETIAL INSTALLATION MUST E IN AODANE ITH ATILE 680 OF THE NATIONAL ELETIAL ODE. ANING Only qualified personnel, as defined by National Electric ode Article 00, should install and maintain this equipment. Unauthorized alteration or improper maintenance of this unit may release the manufacturer from any warranty claims. The installation must be in accordance with the instructions in this manual and applicable local plumbing and electrical codes. Publication 5/05
INTODUTION This manual provides installation procedures, operating and maintenance instructions and a parts list for the oates Pool Heater. Your oates Electric Swimming Pool Heater has been designed and engineered to provide you with the most progressive quality heating system possible. Its operation is efficient and pollution-free. Models are available for every size or make of pool. To insure a long life of trouble-free service, your oates Pool Heater should be carefully installed in accordance with the instructions given in this manual. Failure to do so may damage the pool heater and the pool equipment to which it is connected. Only qualified personnel should install and maintain this unit, and, of course, local plumbing and electrical codes have precedence over these instructions..0 DESIPTION ANING Only qualified personnel, as defined by National Electric ode Article 00, should install and maintain this equipment. Unauthorized alteration or improper maintenance of this unit may release the manufacturer from any warranty claims. The installation must be in accordance with the instructions in this manual and applicable local plumbing and electrical codes. The oates Swimming Pool Heater consists of a heating tank with external enclosure, and the electrical heating and control system. In order to help maintain the heater in a satisfactory manner, a brief description of its components and their operation is included for the customer s convenience. The pressure vessel and its enclosure comprise the main mechanical portion of the pool heater. The pressure vessel, in conjunction with the flow switch and heating element are the only portions of this equipment in contact with the water. () The heating elements; mounted on a four-bolt flange. There are, 3 or 4 elements. () The control system; consists of the pilot switch, high limit thermostat, flow switch, temperature control, magnetic contactors, 0/4V transformer and sequencer (on some single phase units only). These controls are wired into a control circuit designed to control the temperature of the water leaving the heater. The high-limit thermostat is designed to open the control circuit and cut off the power in the event of excessive temperature. A flow switch is built-in to prevent the pool heater from operating without water flow. The flow switch will activate at flow rates of 0 GPM or greater. (3) The main current-carrying components; are the contactors and fuses. These are wired into circuits which carry the full amperage draw of the elements. The contactors function during a high temperature condition to de-energize the elements. The element fuses in these units are rated at 60 Amps and have an interrupting capacity of 00,000 Amps rms. These fuses provide supplemental circuit protection for the internal wiring of the heater. The heater has a temperature controller adjustable from 70 F( ) to 04 F(40 ) and has one manual reset type high temperature limit thermostat set at F (50 )..0 LOATION AND PLUMING A. Installation: Location oates swimming pool heaters are quiet, do not expel exhaust fumes, and may be conveniently located in shed or basement. Normal positioning of the pool heater should be in close proximity to the pool filtration system. Select a location conveniently close to incoming electrical service and where excessively long piping runs are not required. Suggested clearance: 4 in. on right, 4 in. on left, 4 in. above, in. on the back, and 36 in. on front. The external enclosure is a sheet steel case totally enclosing the pressure vessel and electrical components. The enclosure is coated with a rust inhibiting, powder coat finish. The electrical system, which is the heart of this unit, can be considered as three separate systems engineered to provide optimum use of energy. They are as follows:
. Installation: Plumbing Pipe the heater as shown in Figure to the inlet and outlet openings on the right side. onnect the heater in line between the filter discharge and pool. The water line coming from the filter should be connected to the heater inlet, and the discharge line to the pool should be connected to the outlet. The pool will not heat properly unless it is plumbed correctly. If plastic pipe is used, it should be suitable for at least 0 F (49 ). A plumbing bypass around the pool heater is not necessary unless flow rate though the heater exceeds 80 GPM. A minimum flow rate of 0 GPM is required. Lack of sufficient flow will not allow the flow switch to activate the heater. It may be necessary, in larger Olympic-sized or public pools, to use two or more heaters to obtain sufficient K capacity. If so, the heaters must be placed in parallel, so that each heater takes equal flow. DAINAGE: A method of draining water away from the heater and other equipment is to be provided. The heater should be flushed at the end of each swimming season. During flushing or service, water may be spilled and could cause damage to the floor or other equipment. A drain valve is to be installed in the INLET plumbing. 0 ELETIAL INSTALLATION First:. heck nameplate rating to insure the heater matches your electrical supply.. HEK ELETIAL ONNETIONS TO ALL OMPONENTS within the heater for tightness. These can become loose during shipment and handling. heck components for any moisture, rust, or dust which may have accumulated during shipping, and clean or dry where necessary. 5% of the ampere rating shown on heater nameplate. efer to Table for wire sizes. onnect power conductors to the power distribution block inside the heater. Ground wires must be insulated copper conductor and the same size as supply wiring, but not less than # AG. Table K IE SIZE: AG 40V/Ø 08V/3Ø 40V/3Ø 480V/3Ø 6 8 8 5 4 6 8 0 8 3 6 6 0 4 4 4 8 30 /0 3 8 36 3/0 8 45 50MM /0 /0 6 54 300MM 3/0 /0 4 57 350MM 3/0 /0 3 Suggested size for insulated copper conductor wires. ased on 5% correction factor for wire with 75 insulation. A. To onnect Pool Heater to Power Supply These pool heaters have branch supplemental fusing already installed in the element circuitry; see wiring diagrams. To connect to the power supply, one needs only to protect the main supply lines, either with a circuit breaker or fused disconnect switch (Figure ). Suggested wire sizes are shown in Table. All pool heaters covered in this manual have integral thermostats, transformers, contactors and sequencers where required. All other internal connections are completed and tested at the factory. iring diagrams on pages 6 through 5 show internal wiring and required field connections for various models. onsult your local electrical code for proper wire and conduit sizes, and other local requirements. Do not connect the pool heater to, or operate at, a voltage other than the voltage rated on the nameplate. ring wires of adequate size from a fused disconnect switch or circuit breaker with an ampere rating of Figure
. Startup Procedure:. Make sure that the pump is on and that there is at least 0 GPM flow through the pool heater. The heating elements will fail if allowed to operate dry.. heck temperature control setting, also, examine wiring for loose connections, etc. Turn on power at main disconnect switch. 4. Turn on pilot switch on pool heater. hen closing down the pool for any length of time, shut off the power at the main disconnect switch and drain the water from the system. ater must not be allowed to freeze in the heater, as this will cause severe damage. 4.0 MAINTENANE Element Inspection and eplacement:. Turn off power at main disconnect switch and turn off pump.. Drain pool heater. emove service access panel opposite inlet/outlet. 4. Disconnect element leads. emove the four (4) element flange retaining nuts and extract element. 6. Installation is the reverse of steps through (einstall element with new gasket) Annual leaning: Yearly, before winter, the pool heater should be drained and cleaned to remove any scale or sludge. More frequent cleaning may be required if pool water contains sediment or any amount of foreign matter.. Turn off system at main disconnect switch.. Open drain valve. Permit water to run until it is clear. 4. lose valve and restart normally. If high temperature causes manual reset high limit switch to shut off the heater, disconnect power at disconnect switch and determine the cause before resetting.
48E 45E 4E 445PHS 436PHS 430PH 44PH 457PHS 454PHS TOTAL k PE HEATE AMPEAGE AT FULL LOAD ELEMENTS PE HEATE OMPONENTS PAT No. k PE ELEMENT 8 FUSE, F-, S-60, 60A/480V 90890 8 FUSE, F-3, S-30, 30A/480V 908930 3 FUSE, F-5, S-, A/480V 90955 4 FUSE, F-6, FNM-, A/50V 90505 7 T5, M 480V/40V-50VA 000 7 T, M, 480, 40, 08V/0, 4V-50VA 0070 7 7 T, M, 480, 40, 08V/0, 4V-75VA T, M, 480, 40, 08V/0, 4V-00VA 0075 0080 7 T, M, 480, 40, 08V/0, 4V-50VA 0090 7 - TO -5 ONTATO 3P, 0V 000900 6-6 ONTATO 4P, 0V 0000 7-7 ONTATO 3P, 08/40V 00000 6-8 ONTATO 4P, 08/40V 00300 4 AUXILIAY SITH 000050 0 S- OKE SITH, LIGHTED 0V 30050 0 S- OKE SITH, LIGHTED 40V 3005 TS- HIGH TEMP. LIMIT 00380 8 TS- STAT 0000 5 K5 SEQUENE -POLE 00550 5 K6 SEQUENE -POLE 00550 5 K SEQUENE 3-POLE 005503 9 PL- &, PILOT LIGHT, AME 0/40V 903460 9 PL-3, PILOT LIGHT, AME 480V 9034648 5 T, TEMINAL LOK, 30A/300V POLE 905570 5 T, TEMINAL LOK, 30A/300V 4 POLE 905574 3 ELEMENT GASKET 4400050 6 FLO SITH 30000 HEATE MODEL No. SINGLE PHASE 40V THEE PHASE 08V THEE PHASE 40V THEE PHASE 480V 305E 30E 430PH 304PH 308E 3057PHS 3054PHS 3045PHS 3036PHS 345E 34E 3430PH 344PH 348E 3457PHS 3454PHS 3445PHS 3436PHS 3485E 348E 34830PH 3484PH 3488E 34857PHS 34854PHS 34845PHS 34836PHS 5 8 4 30 36 45 54 57 5 8 4 30 36 45 54 57 5 8 4 30 36 45 54 57 5 8 4 30 36 45 54 57 5 64 77 0 8 53 9 538 34 4 50 67 84 0 6 50 59 30 37 45 59 74 89 3 40 5 9 9 37 44 55 65 69 3 3 4 4 3 3 4 4 3 3 4 4 3 3 4 4 6 3 9 5 5 6 3 9 5 5 6 3 9 5 5 6 3 9 5 5 6 6 6 6 6 0 0 6 6 6 9 9 6 6 9 9 6 6 6 HEATE PATS LIST-D ILLUSTATION ITEM No. 4 ISOLATED US 905550 HEATES ITH MULTIPLE ELEMENT SIZES EAH AT k & EAH AT 5k EAH AT k & 3 EAH AT 5k 3 EAH AT 6k & EAH AT 9k HEATE PATS LIST MODELS E, PH & PHS 4 4 7 7 8 8 5 5 5 5 5 5 5 5 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 SPEIAL INFOMATION 4 NOT SHON IN ILLUSTATION
. POE DISTIUTION LOK. GOUND LUG ONTOL TANSFOME PIMAY FUSING 4. ONTOL TANSFOME SEONDAY FUSING EXTENAL ONTOL ONNETION 6. FLO SITH 7. ONTOL TANSFOME (HEN EQUIED) 8. TEMPEATUE ONTOL 9. PILOT LIGHTS "ELEMENT" AND FLO 0. PILOT SITH, LIGHTED "ON/OFF". TEMPEATUE LIMIT SITH. HEATING ELEMENT HEATING ELEMENT GASKET 4. SEQUENE TANSFOME (HEN EQUIED) SEQUENE (HEN EQUIED) 6. ONTATO (4-POLE) 7. ONTATO (3-POLE) 8. HEATE IUIT FUSING 9. VESSEL 0. ENLOSUE 6 5 8 7 4 NOTE: EFEENE THE HEATE PATS LIST FO OMPONENT PAT NUMES AND QUANTITIES. 3 9 0 8 9 0 3 4 5 6 7 DPH-ILL 9--9
HEATE GOUND TEMINAL S ENLOSUE GOUND GOUND # ASS # OPPE ISOLATED US F F F F F F FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). TS 7 7 SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "FLO" 7 = ED = LAK = HITE PL "ELEMENT" 6. HEATING ELEMENT QTY/ATING; k = @ 6k 5k = @ 6k & @ 9k 8k = @ 9k #0 T TS #0 #0 MODEL E SINGLE PHASE 08V, 5 & 8k 40V, 5 & 8k #0 #0 #0 8D HEATE GOUND TEMINAL FLO SITH S # ASS # OPPE 0V Yellow #4 T X3 X 4V X ENLOSUE GOUND F F F F F F GOUND T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. = ED = LAK = HITE #0 #0 #0 Yellow #4 PL "FLO" AUX TS PL "ELEMENT" #0 #0 #0 #0 #0 #0 K5 T TS H M H M Yellow #4 MODEL PH SINGLE PHASE 08V 4 & 30k 40V 4 & 30k 430D
HEATE GOUND TEMINAL ENLOSUE GOUND GOUND FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. = ED = LAK = HITE Y = YELLO MODEL PHS SINGLE PHASE 08V 36 & 45k 40V 36 & 45k PL "FLO" PL "ELEMENT" S # ASS # OPPE TS T 0V T F F X3 X X 4V TS F F F F F F F F #0 #0 #0 3645D Yellow #4 AUX Y #4 Yellow #4 K6 H H M M M3 M4 #0 #0 #0 #0
HEATE GOUND TEMINAL FLO SITH ENLOSUE GOUND GOUND T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. = ED = LAK = HITE Y = YELLO MODEL PHS SINGLE PHASE 08V 54 & 57k 40V 54 & 57k PL "FLO" PL "ELEMENT" S # ASS # OPPE TS T 0V T F F F X3 X X 4V TS F F F F F F F F #0 #0 #0 #0 5457D Yellow #4 AUX Y #4 Yellow #4 K H H M M M3 M4 M5 M6 #0 #0 #0 #0 F
A HEATE GOUND TEMINAL S # ASS # OPPE ENLOSUE GOUND GOUND TS ISOLATED US PL "FLO" 7 FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" 7 = ED = LAK = HITE TS #0 6. HEATING ELEMENT QTY/ATING; k = @ 6k 5k = @ 6k & @ 9k 8k = @ 9k #0 #0 MODEL E THEE PHASE T 08V - & 5k 40V -, 5 & 8k 38 A HEATE GOUND TEMINAL S # ASS # OPPE ENLOSUE GOUND GOUND F F F F F F TS FLO SITH ISOLATED US 7 7 T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" 8 = ED = LAK = HITE TS T MODEL E THEE PHASE 08V 8k 38
T A HEATE GOUND TEMINAL 0V S # ASS # OPPE X3 X ENLOSUE GOUND GOUND F F F F F F FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" 6 = ED = LAK = HITE TS T TS MODEL PH THEE PHASE 08V 4 & 30k 40V 4 & 30k 3430D S # ASS # OPPE 0V X3 T X F F F A F F F HEATE GOUND TEMINAL ENLOSUE GOUND GOUND F F F FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. = ED = LAK = HITE PL "FLO" TS T PL "ELEMENT" TS MODEL PHS THEE PHASE 08V 36 & 45k 40V 36 & 45k 33645D
S # ASS # OPPE PL "FLO" TS T TS PL "ELEMENT" A HEATE GOUND TEMINAL ENLOSUE GOUND GOUND F F F F F F F F F F F F 6 6 6 6 6 FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. = ED = LAK = HITE MODEL PHS THEE PHASE 08V 54 & 57k 40V 54 & 57k 35457E 0V T X3 X
PL "FLO" HEATE GOUND TEMINAL ENLOSUE GOUND GOUND FLO SITH 7 T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. 7 = ED = LAK = HITE 5k = @ 6k & @ 9k 8k = @ 9k THEE PHASE 480V, 5 & 8k S TS # ASS # OPPE ISOLATED US PL "ELEMENT" TS T 40V T5 X3 X A 6. HEATING ELEMENT QTY/ATING; #0 k = @ 6k #0 #0 MODEL E 3J8E
T A HEATE GOUND TEMINAL S # ASS # OPPE 0V X3 X ENLOSUE GOUND GOUND FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" = ED = LAK = HITE TS #0 T TS #0 #0 MODEL PH THEE PHASE 480V 4 & 30k 3J430D T A HEATE GOUND TEMINAL 0V S # ASS # OPPE X3 X ENLOSUE GOUND GOUND FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" = ED = LAK = HITE TS #0 T TS #0 #0 MODEL PHS THEE PHASE 480V 36k 3J36D
T A HEATE GOUND TEMINAL S # ASS # OPPE 0V X3 X ENLOSUE GOUND GOUND F F F F F F FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" 6 = ED = LAK = HITE TS T TS MODEL PHS THEE PHASE 480V 45k 3J45D T A HEATE GOUND TEMINAL 0V S # ASS # OPPE X3 X ENLOSUE GOUND GOUND F F F F F F FLO SITH T FO EMOTE TEMPEATUE ONTOL (IF USED). SEE INSTUTION MANUAL FO OMPONENT 4. ALL IING TO E 05 INSULATED, MINIMUM. PL "FLO" ONTOL IUIT IING; 4 AG. POE IUIT IING; AS NOTED. PL "ELEMENT" 6 = ED = LAK = HITE TS T TS MODEL PHS THEE PHASE 480V 54 & 57k 3J5457D
LIMITED AANTY The company extends this limited warranty to the original purchaser of a oates Electric Pool Heater. oates warrants the electrical components* and wiring (excluding enclosure, enclosure parts, knobs and accessories) in this new Pool Heater to be free from defects in materials and workmanship for one () year from the provable date of purchase, or eighteen (8) months from date of factory shipment, whichever occurs first. oates further warrants the stainless steel water containment vessel to be free from defects in materials and workmanship for two () years from the provable date of purchase or thirty (30) months from the factory shipment, whichever occurs first. Enclosure, enclosure parts, knobs and accessories have no warranty whatsoever. *Exception: Factory installed heating elements are warranted for ninety 90 days from the date of heater installation, or eighteen (8) months from date of factory shipment, whichever occurs first. OATES will repair or replace at its option, defective component parts as explained above, during the warranty period provided such parts are returned to the factory, freight prepaid. Factory authorization MUST E OTAINED under this warranty before returning such defective parts. Limited arranty Does Not over. New products purchased outside the United States of America and anada.. Uncrating, unpacking, set-up, installation and / or startup of this unit. Adjustments to controls normally operated by consumer, purchaser or installer. 4. This limited warranty does not extend to any defect, malfunction or failure caused by, or resulting from improper service, maintenance or repair, abuse, neglect, accident, corrosion caused by improper water chemistry or by equipment that use salt to create a sanitizer, lack of water, or any other cause beyond the control of oates Heater ompany, Inc. or to any product where the nameplate shall have been removed, altered, replaced, defaced or rendered illegible. This limited warranty is void if the Spa Heater is used in a salt water system or under any extreme or unusual corrosive condition for which stainless steel metals would not be recommended. 6. This limited warranty does not extend to the repair or replacement of defective components except at OATES or a service facility authorized by OATES IMPLIED AANTIES, HEN APPLIALE, SHALL OMMENE UPON THE SAME DATE AS THE EXPESS AANTY POVIDED AOVE, AND SHALL, EXEPT FO AANTIES OF TITLE, EXTEND ONLY FO THE DUATION OF THE EXPESS AANTY. SOME STATES DO NOT ALLO LIMITATIONS ON HO LONG AN IMPLIED AANTY LASTS, SO THE AOVE LIMITATION MAY NOT APPLY TO YOU. THE ONLY EMEDY POVIDED TO YOU UNDE AN APPLIALE IMPLIED AANTY AND THE EXPESS AANTY SHALL E THE EMEDY POVIDED UNDE THE EXPESS AANTY, SUJET TO THE TEMS AND ONDITIONS ONTAINED THEEIN. OATES SHALL NOT E LIALE FO INIDENTAL AND ONSEQUENTIAL LOSSES AND DAMAGES, UNDE THE EXPESS AANTY, ANY APPLIALE IMPLIED AANTY, O LAIMS FO NEGLIGENE, EXEPT TO THE EXTENT THAT THIS LIMITATION IS FOUND TO E UNENFOEALE UNDE APPLIALE STATE LA. SOME STATES DO NOT ALLO THE EXLUSION OF LIMITATION OF INIDENTAL O ONSEQUENTIAL DAMAGES, SO THE AOVE LIMITATION O EXLUSION MAY NOT APPLY TO YOU. THIS AANTY GIVES YOU SPEIFI LEGAL IGHTS, AND YOU MAY ALSO HAVE OTHE IGHTS HIH VAY FOM STATE TO STATE. HEATE OMPANY, IN. P.O. ox 750 Kent, A 98035 P/N 9000700 5/05