BOGE AIR. THE AIR TO WORK. Refrigerant Dryers RA Series

BOGE AIR. THE AIR TO WORK. Refrigerant Dryers RA Series

Over 100,000 compressed air users expect more when it comes to their compressed air supply. BOGE air provides them with the air to work. If it is BOGE AIR then you can be assured that it is quality air Made in Germany. This not only applies to the first class energy efficient compressed air systems manufactured by BOGE but also to the top quality compressed air treatment products. BOGE compressed air treatment products have been designed to work in perfect harmony with the compressor range to provide the optimal, most effective and efficient compressed air quality with options available to meet the highest air quality requirements. BOGE AIR. THE AIR TO WORK.

Efficiency in every detail: The RA series refrigerant dryers. FUNCTION 1 Warm, moisture saturated compressed air is cooled down to a temperature of +37 F. The generous dimensions of the heat exchanger promote especially effective cooling, while flow resistance is reduced to an absolute minimum. 2 Contrary to conventional systems the air follows a downward path through the heat exchanger. The force of gravity results in a particularly high droplet separation of almost 99%. Within the oversized condensate collection area, the flow velocity is greatly reduced, so the carryover of previously separated droplets is reliably prevented. Dry compressed air Moist compressed air 3 The dried, cold compressed air is re-heated in an air-to-air heat exchanger before being expelled downstream from the dryer. During this process, the relative humidity of the air is lowered considerably and up to 60% of the cooling energy is recovered. Cooling 4 Any resulting condensate from the cooling process is discharged from the BOGE RA unit through the electronic level-controlled condensate drain in order to maximize energy savings. The condensate can then be safely treated with an appropriate treatment system, such as the QWIK-PURE oil/water separation system. Condensate The comprehensive BOGE RA range makes it possible to select a treatment system that is ideally suited to the actual operating conditions. Costs due to energy consumption Costs due to pressure losses Capital costs Costs due to energy consumption Costs due to pressure losses Capital costs The BOGE efficiency edge: a total cost comparison shows that reduced pressure losses and low energy consumption ensure a rapid pay back period on the RA series dryers a clear advantage for both the environment and your investment. TRADITIONAL DRYER Compressed Air Treatment Dryers 3

Refrigerant Dryers RA 10 RA 5000 Series Flow capacity: 10 5000 cfm Installation instructions To install the standard designed dryers, the room and/or ambient temperature may not exceed 122 F and not fall below 40 F. Sufficient clearance must be provided on all sides of the dryer to ensure good cooling air circulation. A suitably dimensioned drainage pipe must be installed to remove condensate. Design conditions The flow capacity rate is determined in relation to the air intake condition of the compressor (70 F and 14.7 psi): Compressed air temperature 100 F (max. 160 F possible), operating pressure 100 psi, ambient temperature 100 F (max. 122 F possible), pressure dew point 37 F (higher dew points possible). RELIABLE PRESSURE DEWPOINT The all new BOGE RA series dryers are built with a Varioflow hot gas bypass valve, which utilizes a special, gas charged capsule that operates independently of power or electronic support. This provides users with a 100% stable dew point, no maintenance, and zero freeze-ups. INTELLIGENT DESIGN The specially-designed aluminum heat exchanger represents an innovative vertical profile concept that allows the force of gravity to result in high droplet separation and self-cleaning. The BOGE RA series dryer has a large cross section of flow channels for low velocities and reduced power input. All components are time proven and field tested. Features: Varioflow hot gas bypass valve Zero loss condensate drain Vertical aluminum heat exchanger Options: Standard bypass line Special voltages High pressure LOWEST POSSIBLE PRESSURE LOSS All dryers are characterized by their extremely low pressure differential due to the downward path through the aluminum heat exchanger. This means that the generation pressure upstream of the compressor can be optimized and all aspects of the customer s processes will run smoother and much more efficiently. ENVIRONMENTALLY FRIENDLY The R134A refrigerant does not have any ozone depleting characteristics. It is safe for normal handling as it is non-toxic, non-flammable and non-corrosive. The BOGE RA dryer has a direct effect on reducing energy consumption (for every 2-psi drop saved across the dryer, the customer saves 1% in energy costs) and displays maximum respect for the environment because nearly every component can be recycled. 4 BOGE AIR. THE AIR TO WORK.

The most efficient method of drying compressed air: when compressed air is cooled near to freezing point, water and oil vapors create condensate. This method of drying is expensive for the end user as it uses energy and creates pressure losses. Because of its energy saving components, RA series is capable of substantially reducing such costs over the entire lifetime of the compressed air system by combining savings potentials with maximum reliability. BOGE Model Flow Capacity Max. Operating Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm psig bar pisd kw hp kw hp m 3 /h cfm in. lbs. RA-10 0.28 10 200 0.10 1.5 0.19 0.25 0.19 0.26 3 / 8 " 306 180 12 x 14 x 17 52 RA-15 0.43 15 200 0.14 2.0 0.19 0.25 0.19 0.26 1 / 2 " 306 180 15 x 22 x 19 58 RA-20 0.57 20 200 0.04 0.6 0.19 0.25 0.21 0.28 1 / 2 " 306 180 15 x 22 x 19 62 RA-35 0.99 35 200 0.09 1.3 0.28 0.375 0.29 0.39 1 / 2 " 306 180 15 x 22 x 19 66 RA-50 1.42 50 200 0.15 2.2 0.28 0.375 0.30 0.40 1" 408 240 15 x 22 x 19 70 RA-75 2.12 75 200 0.18 2.6 0.28 0.375 0.45 0.60 1" 408 240 14 x 17 x 29 90 RA-100 2.83 100 200 0.15 2.2 0.37 0.50 0.70 0.94 1 1 / 4 " 510 300 14 x 17 x 29 98 RA-125 3.54 125 200 0.20 2.9 0.37 0.50 1.10 1.48 1 1 / 4 " 595 350 19 x 17 x 33 105 RA-150 4.25 150 200 0.23 3.4 0.37 0.50 1.20 1.61 1 1 / 2 " 595 350 19 x 17 x 33 110 RA-200 5.66 200 200 0.16 2.3 0.47 0.625 1.38 1.85 1 1 / 2 " 900 530 20 x 21 x 35 125 RA-250 7.08 250 200 0.24 3.5 0.84 1.125 1.62 2.17 2" 2549 1500 20 x 21 x 35 140 RA-300 8.50 300 200 0.12 1.8 0.84 1.125 2.24 3.00 2" 2549 1500 21 x 22 x 36 240 RA-350 9.91 350 200 0.14 2.1 0.93 1.25 2.33 3.12 2 1 / 2 " 2718 1600 21 x 22 x 36 250 RA-400 11.33 400 200 0.10 1.5 1.12 1.50 2.39 3.19 2 1 / 2 " 3738 2200 22 x 24 x 37 265 RA-500 14.16 500 200 0.18 2.6 1.30 1.75 2.93 3.93 2 1 / 2 " 3738 2200 22 x 24 x 37 300 RA-600 17.00 600 200 0.15 2.2 1.30 1.75 3.20 4.29 3" FLG 5437 3200 31 x 38 x 59 405 RA-800 22.65 800 200 0.23 3.4 2.24 3 5.00 6.71 3" FLG 6626 3900 31 x 38 x 59 420 RA-1000 28.32 1000 200 0.19 2.7 2.80 3.75 5.80 7.78 3" FLG 6626 3900 31 x 41 x 59 600 RA-1250 35.40 1250 200 0.19 2.8 3.17 4.25 6.50 8.72 3" FLG 6626 3900 31 x 41 x 59 620 RA-1500 42.48 1500 200 0.22 3.2 3.17 4.75 8.72 11.7 4" FLG 19029 11200 53 x 61 x 73 1200 RA-1750 49.55 1750 200 0.15 2.2 4.47 6 10.5 14.1 4" FLG 19029 11200 53 x 61 x 73 1300 RA-2000 56.63 2000 200 0.19 2.7 5.03 6.75 11.6 15.6 4" FLG 19029 11200 53 x 61 x 73 1350 RA-2500 70.79 2500 200 0.19 2.8 6.15 8.25 12.2 16.4 4" FLG 19029 11200 53 x 61 x 73 1450 RA-3000 84.95 3000 200 0.15 2.2 7.46 10 14.6 19.6 6" FLG 38058 22400 55 x 89 x 73 1750 RA-4000 113.3 4000 200 0.17 2.5 11.2 15 21.3 28.6 6" FLG 38058 22400 55 x 89 x 73 1850 RA-5000 141.6 5000 200 0.28 4.1 15.7 21 29.2 39.2 8" FLG 38058 22400 104 x 61 x 68 2040 Reference conditions in accordance with CAGI standard N ADF100 Capacity Correction Factors Inlet Air psig 60 80 100 120 140 160 180 200 Factor f 1 0.79 0.91 1.00 1.07 1.13 1.18 1.23 1.27 Inlet Air Temperature F 90 100 110 120 130 140 150 160 Factor f 2 1.16 1.00 0.85 0.73 0.63 0.54 0.47 0.4 Ambient Air Temperature F 80 90 100 105 110 115 122 Factor f 3 1.22 1.11 1.00 0.94 0.89 0.83 0.78 Dew Point F 37 41 45 50 Factor f 4 1.00 1.09 1.22 1.4 Weight Example (for 100 SCFM dryer) Volume Flow (cfm) cfm 100 Factor Inlet f 1 120 = 1.07 Inlet Temperature f 2 110 = 0.85 = SCFM 100 = f 1 x f 2 x f 3 x f 4 1.07 x 0.88 x 0.94 x 1.00 = 85.50 = RA 100 Ambient Temperature f 3 105 = 0.94 Dew Point f 4 37 = 1.00 Compressed Air Treatment Dryers 5

A Full Range of Refrigerant Drying Stainless steel heat exchanger Aluminum heat exchanger Max. 725 psig RS HP max. 1750 scfm Outlet temperature max. 7.8 F below inlet temperature (rel. humidity approx. 30% DTP / PDP +3 C) Max. 232 psig RS max. 800 scfm RA max. 5000 scfm RA HT max. 350 scfm Inlet temperature max 125 F Inlet temperature max 160 F Inlet temperature max 212 F BOGE RS BOGE RS compressed air refrigeration dryers are designed specifically for corrosive environments. The smooth surfaces and durability of the stainless steel plates do not need any maintenance and are well suited to the most strenuous operating conditions. BOGE RS HP BOGE RS HP compressed air refrigeration dryers are designed specifically for high pressure applications. They are certified for operating pressures up to 725 psig. Among the technical highlights of this series are the specially developed plate heat exchangers made of stainless steel and a condensate separation system based on the demister principle. BOGE RA HT BOGE RA HT compressed air refrigeration dryers are designed for application in environments with high ambient temperatures and for inlet temperatures up to 212 F. Included in the package are two additional components: an aftercooler equipped with copper tubing and aluminum fins and prefiltering with a zero loss condensate drain. 6 BOGE AIR. THE AIR TO WORK.

High Temperature and High conditions: when compressed air entering the dryer is not ideal, BOGE has the perfect solution. For every 20 F raise in temperature, you double the moisture in the system. The BOGE RA HT is specifically designed to remove this excess moisture with inlets as high as 212 F. The BOGE RS HP has specially developed stainless steel heat exchangers and condensate systems to deal with pressures up to 725 psig. BOGE Model Flow Capacity Max. Operating Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm psig bar psid kw hp kw hp m 3 /h cfm in. lbs. RS HP 15 0.43 15 725 0.25 3.6 0.09.125 0.19 0.25 3 / 8 306 180 18 x 15 x 18 62 RS HP 30 0.85 30 725 0.24 3.5 0.13 0.17 0.22 0.30 1 / 2 408 240 18 x 15 x 18 64 RS HP 40 1.13 40 725 0.25 3.6 0.13 0.17 0.26 0.35 1 / 2 408 240 18 x 15 x 18 71 RS HP 50 1.42 50 725 0.23 3.3 0.19 0.25 0.35 0.47 1 / 2 408 240 24 x 14 x 19 79 RS HP 80 2.27 80 725 0.23 3.3 0.25 0.33 0.54 0.72 1 / 2 408 240 24 x 14 x 19 82 RS HP 100 2.83 100 725 0.24 3.5 0.25 0.33 0.58 0.78 1 595 350 33 x 20 x 25 119 RS HP 140 3.96 140 725 0.24 3.5 0.37 0.50 1.10 1.48 1 1 / 4 595 350 33 x 20 x 25 130 RS HP 180 5.10 180 725 0.20 2.9 0.37 0.50 1.20 1.61 1 1 / 4 " 900 530 33 x 20 x 25 135 RS HP 260 7.36 260 725 0.22 3.2 0.47.625 1.38 1.85 1 1 / 4 2379 1400 34 x 22 x 29 192 RS HP 350 9.91 350 725 0.22 3.2 0.93 1.25 1.62 2.17 1 1 / 2 2718 1600 34 x 22 x 29 240 RS HP 450 12.74 450 725 0.23 3.3 0.93 1.25 2.24 3.00 1 1 / 2 3738 2200 49 x 23 x 26 262 RS HP 550 15.57 550 725 0.22 3.2 1.31 1.75 2.80 3.75 2 3738 2200 49 x 23 x 26 291 RS HP 700 19.82 700 725 0.22 3.2 2.05 2.75 4.30 5.77 2 7646 4500 67 x 24 x 46 512 RS HP 800 22.65 800 725 0.23 3.3 2.42 3.25 5.30 7.11 2 1 / 2 7646 4500 67 x 24 x 46 525 RS HP 1100 31.15 1100 725 0.22 3.2 2.80 3.75 5.60 7.51 2 1 / 2 7646 4500 67 x 24 x 46 573 RS HP 1400 39.64 1400 725 0.25 3.6 3.91 5.25 9.47 12.7 3 FLG 19029 11200 63 x 54 x 55 948 RS HP 1750 49.55 1750 725 0.25 3.6 4.74 6.00 10.3 13.8 3 FLG 19029 11200 63 x 54 x 55 992 Weight BOGE Model Flow Capacity Max. Operating Temperature Differential At full load Electr. Consumption Installed Compressed Air Connection Cooling Air Requirement Dimensions H x W x D m 3 /min cfm O F bar psid kw hp kw hp m 3 /h cfm in. lbs. RA HT 20 0.57 20 212 0.10 1.5 0.07 0.10 0.21 0.28 ½ 493 290 25 x 17 x 16 82 RA HT 30 0.85 30 212 0.19 2.8 0.09.125 0.28 0.38 ½ 493 290 25 x 17 x 16 88 RA HT 50 1.42 50 212 0.28 4.1 0.15 0.20 0.46 0.62 ½ 493 290 25 x 17 x 16 93 RA HT 75 2.12 75 212 0.26 3.8 0.25 0.33 0.77 1.03 1 900 530 45 x 16 x 18 112 RA HT 100 2.83 100 212 0.21 3.0 0.25 0.33 0.89 1.18 1 1003 590 52 x 20 x 20 134 RA HT 150 4.25 150 212 0.35 5.0 0.37 0.50 1.10 1.48 1¼ 1495 880 52 x 20 x 20 146 RA HT 200 5.66 200 212 0.23 3.3 0.47.625 1.55 2.08 1¼ 3500 2060 55 x 22 x 23 165 RA HT 250 7.08 250 212 0.35 5.1 0.84 1.125 1.82 2.44 1½ 4927 2900 55 x 22 x 23 185 RA HT 300 8.50 300 212 0.28 4.1 0.93 1.25 2.60 3.49 1½ 6116 3600 59 x 28 x 31 291 RA HT 350 9.91 350 212 0.31 4.5 0.93 1.25 2.70 3.62 2 6286 3700 59 x 28 x 31 304 Weight Compressed Air Treatment Dryers 7

BOGE AIR. THE AIR TO WORK. For four generations, customers from mechanical engineering, industry and trade have relied on BOGE know-how when it comes to planning, developing and manufacturing compressed air systems. They are fully aware of the fact that BOGE AIR is more than just ordinary compressed air: utmost safety, outstanding efficiency, excellent quality, maximized flexibility along with dependable service are the ingredients to transform BOGE AIR into air to work with in Germany, in Europe and in more than 80 countries around the world. Our ranges of services include the following: Energy efficient systems development Plant design and engineering System control and visualizing Oil-free piston compressors Oil injected screw compressors and oil lubricated piston compressors Compressed air treatment Compressed air distribution and storage Compressed air accessories Compressed air service BOGE America, Inc. 3414 Florence Circle Suite 100 Powder Springs GA 30127 Tel: 770-874-1570 Fax: 770-874-1571 www.boge.com 322-GB-4-12.2009/T Technical changes and errors reserved. BOG0104_12/2010_500