HZ3 TrueZONE Zone Panel Professional Installation uide 69-99-05
Installation uide TABE OF ONTENTS Specifications... Accessories... Mounting... Wiring... 3 Heat Pump... 6 Basic onfiguration... 7 Advanced onfiguration... 8 Operation... 9 heckout... 9 Warranty...0 SPEIFIATIONS Input atings: Voltage: 8-30 VA 50/60 Hz transformer of 40 VA or more. urrent Draw: Zone Panel: 7.5 VA max. TH000 Wireless Adapter: VA max. All VA specifications at 4 VA. Wiring: 8- or 0-gauge solid (not stranded) wire..5 (9) Humidity atings: 5% to 90% H non-condensing. Temperature atings: Shipping: -0 to 50 F (-9 to 66 ) Operating: -40 to 65 F (-40 to 74 ) Dimensions: See below. Emissions: omplies with F lass B, part 5 requirements. 8 (03).86 (47) M80 Fig.. HZ3 TrueZONE panel dimensions in in. (mm). Need Help? For assistance with this product please visit http://customer.honeywell.com and/or call Honeywell Zoning Hotline toll-free at -800-88-8367 ead and save these instructions. U.S. egistered Trademark. US Patent No. 7,693,59; 7,904,830; 7,93,80; 7,904,830; 7,89,33; 7,766,46; 7,558,648 and other patents pending. opyright 08 Honeywell International Inc. All rights reserved.
HZ3 TrueZONE The HZ3 TrueZONE panel controls: onventional gas, oil, or electric forced-air systems up to stages heat and cool; APPIATION Heat pump systems with single stage compressor and auxiliary heat, and two stage heat pumps with no auxiliary heat; and two stage heat pumps with no auxiliary heat; or 3 forced-air zones with wired thermostats, or wireless thermostats using TH000 wireless adapter. Please refer to TrueZONE Panel Frequently Asked Questions form 50-9694 for operating details. http://customer.honeywell.com AESSOIES Table. ecommended Thermostats. System Non- Programmable Programmable Single- Stage TH50D, TH30D, T87N TH80U, TH60D, TH40D Multi- Stage TH50D TH830U, TH83U, TH60D, Heat- Pump TH50D TH30D TH94 TH830U TH83U TH60D TH40D TH94 Wireless* TH530 TH630 Note: All versions of the model numbers listed above will work with the applications they're listed for. * For edink wireless devices, a TH000 is required. Type Zone Bypass Table. ecommended Dampers. Honeywell ound ectangular Damper Spring-open/ AD ZD (8 VA) power-closed (8 VA) Power-open/ power-closed Static pressure regulating damper MAD/ D ( VA) SPD/ MAD ( VA) For recommended dampers call the Honeywell Zoning Hotline at -800-88-8367. SPD Table 3. ecommended ommercial Dampers.* Type Actuation ound ectangular Zone Power-open/ power-closed MAD D or D3 with 6A009* Bypass Power-open/ power-closed MAD with SP D3 with 6B04* and SP * Or equivalent damper and actuator. Table 4. Maximum Dampers.* Ambient Temp. Maximum Damper VA per Zone 00 F (38 ) 8.8 60 F (7 ) 6.8 * Use an SD (Slave Damper ontrol elay) for additional dampers. Maximum dampers per panel is limited by transformer size. Ensure transformer is large enough to power the panel (7.5 VA) and dampers. Table 5. Accessories. Accessory Description 40 VA transformer* AT40A04* 75 VA transformer AT75A008 Discharge Air 7735A000* Temperature Sensor * SD** Slave Damper ontrol elay Wireless Adapter*** TH000000 Wireless Outdoor Air Temperature Sensor*** 708903 Portable omfort EM500000 ontrol*** edink Internet TH00000 ateway*** * Included in HZ3K kit. ** Use an SD (Slave Damper ontrol elay) to add additional dampers to a zone to surpass the maximum Damper VA rating per Zone. *** For edink wireless devices, a TH000 is required. 69-99 05
Installation uide MOUNTIN Mount the HZ3 TrueZONE panel near the HVA equipment; locate it on a wall, stud, roof truss, or coldair return. NOTE: The HZ3 TrueZONE panel can be mounted in any orientation; level it for appearance only. SPD BPASS DAMPE (ATENATE OATION) SUPP DUT ZD SEIES ZONE DAMPES TrueZONE PANE MOUNTED ON ETUN DUT TrueZONE PANE MOUNTED ON WA (AT EAST 3 FT FOM PENUM) FUNAE O AI ONDITIONE 738 Fig. Separate the zone panel cover from the base, and use the base as a template to drill mounting holes. Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included). Use two screws for attaching to a stud or roof truss, or four screws for duct or drywall/plaster installations. M809 Fig. 3 69-99 05
HZ3 TrueZONE AUTION: Voltage Hazard. an cause electrical shock or equipment damage. Disconnect power before beginning installation. Wire entire panel before applying transformer power. WIIN Follow these steps for wiring all systems. However, wiring will vary depending on equipment. For conventional systems, refer to page 5. For heat pump systems, see page 6. Wiring must comply with applicable codes, ordinances, and regulations. Use the following wiring diagrams to wire the zone panel to the thermostats and dampers. 3 Install thermostats using instructions provided with thermostats. onnect thermostat to zone panel. To connect wire to the panel, strip approximately /4 in. of insulation and push wire into terminal. To release wire, press the button on top of the terminal. In retrofit applications, trim end of wire if not straight. c W DAMPE THEMOSTAT M Fig. 4 M803 The HZ3 offers many innovations for wire management and organization: wires can be run behind the panel, through wire channels on its sides, and must be attached to a wiring anchor with a cable tie. 743 Fig. 5 4 Install dampers using instructions provided with dampers. onnect dampers to zone panel. NOTE: Multiple dampers can be wired in parallel. AD O ZD DAMPE SPIN-OPEN POWE-OSED M OMMON DAMPE M ZONE DAMPE OPEN OSED D O MAD DAMPE POWE-OPEN POWE-OSED AD O ZD DAMPE SPIN-OPEN POWE-OSED ZONE DAMPE 90 Fig. 6 3 69-99 05
TH000 POWE WIEESS SETUP ONNETED ONNET Installation uide WIIN 5 onnect as shown. For the placement of in supply duct and troubleshooting assistance with the, see the Discharge Air Temperature Installation Instructions Form Number 69-5. Fig. 7 SENSO 7735A000 M804 6 onnect equipment as shown here and on page 5 and 6. HVA 4 VOT TANS. W FAN EA EQUIPMENT H O B DS/BK For oil heat with a separate transformer for cooling, remove this jumper. For other systems leave jumper in place and wire to HVA terminal with 8 gauge solid wire. OMPESSO EA Fig. 8 M805 The DS/BK terminal is used with a variable-speed fan. If the HVA equipment has a DS, BK, ODD, or DHUM terminal, wire that terminal to the HZ3 DS/BK terminal. When or 3 zones are calling for cooling this terminal will be energized which will run the blower fan at the normal speed. When only zone is calling for cooling the fan runs at a reduced speed which will require less air to be by-passed. efer to HVA equipment manufacturer instructions. 7 When a wireless thermostat, Portable omfort ontrol, wireless outdoor air temperature sensor, or other edink wireless device is used, wire the TH000 Wireless Adapter Module to the ABD terminals on the zone panel. WIEESS ADAPTE WIEESS Fig. 9 A B D M893 AUTION: Do not wire the A-B--D terminals of the THM530 Wireless Equipment Interface Module to the A-B--D terminals on the HZ3 zone control panel. Doing so will damage the components. 8 onnect a dedicated transformer as shown. (HOT) DEDIATED TANSFOME POWE 806 Fig. 0 69-99 05 4
TH000 POWE WIEESS SETUP ONNETED ONNET HZ3 TrueZONE ONVENTIONA The following diagram is an overall view of wiring for a conventional system as depicted in steps 3 8. AD O ZD DAMPE SPIN-OPEN POWE-OSED M OMMON D O MAD DAMPE POWE-OPEN POWE-OSED OPEN HVA 4 VOT TANS. W DAMPE THEMOSTAT M HZ3 M ZONE DAMPE THEMOSTAT OSED W W FAN EA OMPESSO EA (HOT) DEDIATED TANSFOME EQUIPMENT POWE WIEESS H O B DS/BK A B D HEAT HEAT OO OO FAN PUE EM HEAT ZONE ZONE EMEEN HEAT M ZONE DAMPE THEMOSTAT SENSO W AD O ZD DAMPE SPIN-OPEN POWE-OSED 7735A000 ABD TEMINAS FO THE TH000 WIEESS ADAPTE ON NEVE WIE A THM530 WIEESS EIM TO THESE TEMINAS WIEESS ADAPTE M808 Fig.. Zone panel wiring conventional. 5 69-99 05
TH000 POWE WIEESS SETUP ONNETED ONNET Installation uide HEAT PUMP Use the following diagram for wiring a heat pump with electric auxiliary heat. NOTE: ou can use a conventional thermostat for a heat pump system; however, em heat can only be controlled by heat pump thermostats. The diagram below shows a heat pump thermostat used with a heat pump system. AD O ZD DAMPE SPIN-OPEN POWE-OSED M OMMON D O MAD DAMPE POWE-OPEN POWE-OSED OPEN AI HANDE 4 VOT TANS. EM. HEAT E AUX. HEAT FAN EA HEAT PUMP EVESIN VAVE E AUX (HOT) DEDIATED TANSFOME DAMPE THEMOSTAT EQUIPMENT POWE WIEESS M H O B DS/BK A B D 3 HEAT HEAT OO OO FAN PUE EM HEAT HZ3 ZONE ZONE EMEEN HEAT M M ZONE DAMPE THEMOSTAT ZONE DAMPE THEMOSTAT SENSO OSED E AUX E AUX AD O ZD DAMPE SPIN-OPEN POWE-OSED 7735A000 ATENATIVE ABEED ON SOME THEMOSTATS. WIEESS ADAPTE 4 FO THEMOSTATS WITH SEPAATE O AND B TEMINAS, ATTAH O FO OO HANEOVE O ATTAH B FO HEAT HANEOVE. 3 IF HVA EQUIPMENT USES THE SAME SOUE OF HEAT FO AUXIIA AND EMEEN HEAT, JUMPE AND. 4 ABD TEMINAS FO THE TH000 WIEESS ADAPTE ON NEVE WIE A THM530 WIEESS EIM TO THESE TEMINAS M800 Fig.. Zone panel wiring heat pump with electric auxiliary heat. 69-99 05 6
HZ3 TrueZONE To enter onfiguration: ONFIUATION Press the Mode button (the onfig ED will light up). WIEESS HOME ONFI HEK OUT MODE WIEESS HOME ONFI HEK OUT MODE Use the Back and Next buttons to navigate through the configuration settings. Scroll through the selection choices by using the "Adjust Setting" eft and ight arrow buttons. Pressing Next enters the selected option for that menu item and advances to the next menu. BAK ADJUST SETTIN NEXT 799 Fig. 3 BAK ADJUST SETTIN NEXT 80 3 The flow chart below illustrates basic zone panel configuration. For additional configuration, see Advanced onfiguration on page 8. The label on the inside cover of the HZ3 Zone Panel also contains configuration information. Fig. 4 SSTEM TPE [ONV] HEATPUMP ONVENTIONA HEATPUMP OO STAES 0 [] OMPESSO STAES [] HEAT STAES 0 [] AUX HT ENABED [ES] NO F ENABED [ES] NO ES NO OPTIONS:,, 3 ZONES INSTAED [3] ZONES INSTAED [3] OPTIONS:,, 3 ASKS THIS FO EVE ZONE. 4 ZONE TSTAT TPE [F] WIED F 3 WIED STAE ONTO [OFF] ZONE TSTAT TPE [HTPUMP-O] OPTIONS: TSTAT, TIME, % ZONES, OFF ASKS THIS FO EVE WIED ZONE. OPTIONS: HTPUMP-O FO HEAT PUMP THEMOSTATS USIN O FO HANEOVE, HTPUMP-B FO HEAT PUMP THEMOSTATS USIN B FO HANEOVE, AND ONVENTIONA FO ONVENTIONA, NON-HEAT PUMP THEMOSTATS ADVANED ONFI [NO] ES ES AOWS OU TO VIEW/HANE THE ADVANED ONFIUATION OPTIONS SHOWN ON PAE 8. SAVE HANES [NO] ES 3 PANE WI NOT ASK IF OU HAVE AUX HEAT WHEN OMPESSO STAES AE SEETED. THE HZ43 IS EQUIED FO A 3H/ HEAT-PUMP. SET TO ES IF WIEESS (ADIO FEQUEN) THEMOSTATS AND TH000 ADAPTE AE USED. SHOWN IF OMPESS STAES O HEAT STAES IS SET TO, O AUX HT ENABED IS SET TO ES 4 F MEANS "WIEESS THEMOSTAT" M807A 7 69-99 05
Installation uide ONNET WIEESS DEVIES 4 Press the Mode button until the Wireless ED lights up. The TrueZONE must be configured for wireless devices to select Wireless mode. WIEESS HOME ONFI HEK OUT BAK ADJUST SETTIN MODE NEXT M894 Press Next to add devices. While the display alternates the Press onnect and Exit screens, push the onnect button(s) on the wireless device(s). -O- Follow the instructions that came with the wireless device(s). Press Next to exit. Fig. 5 ADVANED ONFIUATION Use the Adjust Setting, Next, and Back buttons to configure the zone panel. See the onfiguration section on page 7 for instructions on using these buttons. Table 6. Advanced onfiguration. Menu Name Menu Title (D Menu Options (D bottom Menu option description Notes: top line) line; defaults in bold) Heat Fan HEAT FAN [HVA] PANE Fan control by HVA In heat mode, fan controlled by HVA or ONTO HVA [PANE] Fan control by Panel turned on by panel in call for heat. Stage Timer STAE TIME [5 MIN] > < [60 MIN] [5 MIN] > 5 minutes 60 minutes Number of minutes to delay before engaging second stage. Purge Timer PUE TIME [] 3.5 5 MIN.0 minutes Number of minutes panel will purge following [3.5] 5 MIN 3.5 minutes call for heat or cool. 3.5 [5] MIN 5.0 minutes Purge Fan FAN IN PUE [HVA] PANE Fan control by HVA Fan controlled by HVA or panel during purge. HVA [PANE] Fan control by Panel Purge Dampers PUE DAMPES [UNHAND] OPEN Dampers Unchanged Damper position unchanged or all dampers UNHAND [OPEN] Dampers All Open open during purge. Auto hangeover Delay HANEOVE [5] 0 30 MIN 5 minutes auto changeover timer Number of minutes to delay auto changeover DEA 5 [0] 30 MIN 0 minutes auto changeover timer when one zone is calling for heat and another 5 0 [30] MIN 30 minutes auto changeover timer is calling for cooling. Enabled DISHAE [NO] ES Disabled Enables or disables. If Disabled, the SENSO NO [ES] Enabled Multistage Inhibit setting is Disabled. High imit DAT HIH IMIT [0 F] > < [80 F] 0 deg F 80 deg F High temperature limit. < [60 F] > ow imit DAT OW IMIT [30 F] > < [60 F] 30 deg F 60 deg F ow temperature limit. < [40 F] > OT Temp Enabled* OT SENSO [NO] ES Disabled Enables or disables wireless outdoor temperature NO [ES] Enabled sensor. If Disabled, the Multistage OT Temp ockout setting is Disabled. OT Trip Point for OT OKOUT [0 F] > < [50 F] 0 deg F 50 deg F Above this temperature nd stage heat is Multistage ockout TEMP < [50 F] > locked out. Multistage DAT MST INHIBIT NO [ES] Enabled Allow panel to downstage multistage equipment Inhibit [NO] ES Disabled when near high or low limit. D ontrast Adjust D ONTAST [] > < [0] ontrast value 0 Sets D display contrast for ease of viewing. < [5] > owest contrast is, highest contrast is 0. Save hanges SAVE HANES? [NO] ES Disabled Saves or rejects the configuration settings. NO [ES] Enabled * Used only if Wireless Adapter TH000 and Wireless Outdoor Sensor 7089 are used. 69-99 05 8
HZ3 TrueZONE The HZ3 TrueZONE panel contains an ED display that communicates system and zone status. The EDs indicate the following information. OPEATION Much of this information, as well as configuration information, is listed on the label on the inside of the HZ3 cover. For users who prefer French or Spanish labels, they are provided in form 69-99FS. ut them out and attach them to the inside of the HZ3 cover. Table 7. ED Operation. ED Description HEAT Solid when in heat stage. Blinking when high limit mode has been reached. HEAT Solid when in heat stage. Blinking when stage locked out due to or OT. OO Solid when in cool stage. Blinking when low limit mode has been reached. OO Solid when in cool stage. Blinking when stage locked out due to. PUE Solid when in purge (at power-up and after a call for heat or cool). Blinking when the sensor has failed, or the wires are shorted or open. Will blink for 3 minutes at power-up if is not present. FAN Solid with a call for fan. EM HEAT Solid when in emergency heat mode. This light does not indicate a call for heat. Emergency heat will only run when both HEAT and EM HEAT are lit. ZONE,, 3 Solid green when open or opening. Solid red when closed or closing. Blinking amber when the damper VA exceeds the specified zone VA or there is a damper or thermostat short circuit (circuit breaker trip). HEAT HEAT OO OO FAN PUE EM HEAT HZ3 ZONE ZONE EMEEN HEAT Fig. 6 M806 To enter heckout, with the zone panel cover off, press the Mode button until the heck out ED lights up. Use the Adjust Setting and Next buttons to work through the checkout menu as listed below. See the onfiguration section on page 7 for instructions on using these buttons. Steps 3 0 cycle through heating and cooling stages and open and close dampers to verify proper operation of the equipment and dampers. These steps energize the equipment and damper terminals. Steps 4 verify thermostat operation and correct wiring. This is done by making the thermostats call for heat or cool and viewing the active wires as displayed on the D screen. This is a useful way to troubleshoot which thermostat terminals are actually energized on each zone. Table 8. heckout. heckout Step ine display ine Display Notes:. Display shows OT* OT SENSO VA current OT temp (dynamic) All zone dampers open, all other relays OFF.. Display shows ** DAT SENSO VA current (dynamic) 3. Heat stages test TEST HEAT [OFF] Heat turns on (fan also turns on if configured for fan on in heat). 4. EM Heat stages test TEST EME HEAT [OFF] Emergency heat turns on (fan also turns on). 5. ool stages test TEST OO [OFF] ooling turns on (fan also turns on). 6. Fan Test TEST FAN [OFF] ON Fan cycles on and off. 7. Damper test TEST Z DAMPE [OPEN] OSED ycles damper position with fan on. 8. Damper test TEST Z DAMPE [OPEN] OSED ycles damper position with fan on. 9. Damper 3 test TEST Z3 DAMPE [OPEN] OSED ycles damper position with fan on. 0. View Tstat inputs ZONE STAT INPTS Displays active Tstat terminals or displays wireless Tests thermostat wiring with HVA off. thermostat operation. View Tstat inputs ZONE STAT INPTS Displays active Tstat terminals or displays wireless Tests thermostat wiring with HVA off. thermostat operation. View Tstat3 inputs ZONE3 STAT INPTS Displays active Tstat3 terminals or displays wireless Tests thermostat wiring with HVA off. thermostat operation 3. Exit checkout mode? EXIT HEKOUT? (NEXT = EXIT) * Wireless outdoor Sensor 7089 and Wireless Adapter TH000 required for OT Temperature. **Discharge Air Temperature Sensor 7735A required to display Discharge Air Temperature. HEKOUT 9 69-99 05
WAANT Honeywell warrants the products in this catalog (except those parts designated on Honeywell s price lists as not covered by this warranty) to be free from defects due to workmanship or materials, under normal use and service, for the following warranty periods. Honeywell VisionPO, ommercial VisionPO TM, FocusPO, PO 4000, PO 3000, inevolt TM PO, Digital ound TM, and Modern ound TM (T87K, N) Series Thermostats with a date code of 050 or later: sixty (60) months from date of installation. ommercialpo, PO 000 and PO 000 thermostats: twenty-four (4) months from date of installation. All other Honeywell thermostats and thermostats with a date code of 045 or earlier: twelve () months from date of installation, unless specified otherwise. Honeywell Air leaners, Humidifiers, Ventilators, Ultraviolet Treatment and Zoning Products with a date code of 050 or later, excluding replacement maintenance parts: sixty (60) months from date of installation. All other Honeywell indoor air quality and zoning products with a date code of 045 or earlier: twenty-four (4) months from date of installation, unless specified otherwise. Variable frequency drive devices (VFD) and accessories: new products for thirty-six (36) months and factory refurbished drives for twelve () months from date of installation when start-up and commissioning is performed by Honeywell VFD Authorized and trained personnel. All VFD warranty return products must have prior authorization (Form No. 87-084) and be returned only to the VFD Service enter in hattanooga, TN. MS, MN and Fact Acting -position Direct oupled Actuators: sixty (60) months from date of installation. The warranty period for all other products is twelve () months from date of installation. If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance with the procedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in accordance with the procedure described below. This warranty extends only to persons or organizations who purchase products in this catalog for resale. The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN IEU OF A OTHE WAANTIES, EXPESS O IMPIED, INUDIN AN WAANT OF MEHANTABIIT O WAANT OF FITNESS FO A PATIUA PUPOSE. IN NO EVENT SHA HONEWE BE ESPONSIBE FO AN ONSEQUENTIA DAMAES OF AN NATUE WHATSOEVE. Home and Building Technologies In the U.S.: Honeywell 75 Peachtree Street NE Atlanta, A 30308 customer.honeywell.com U.S. egistered Trademark. 08 Honeywell International Inc. Patents pending 69-99 05 M.S. ev. 0-8 Printed in U.S.A.