BORS - Bilge Oil Removal Systems MEPC 107 (49) Series OWS Specifications (at US Coast Guard 5 ppm Standard) BORS Model BORS-2.2T BORS-5T BORS-11T BORS-25T BORS-45T Height in/mm 48 / 1219.2 48 / 1219.2 84 / 2133.6 84 / 2133.6 84 / 2133.6 Width in/mm 24 / 609.6 24 / 609.6 36 / 914.4 36 / 914.4 48 / 1219.2 Depth in/mm 36 / 914.4 36 / 914.4 48 / 1219.2 48 / 1219.2 60 / 1524 Weight lbs/kg 475 / 215.6 800 / 362.87 1500 / 680.39 1900 / 861.83 2600 / 1179.34 Capacity GPM/m3hr 2.2 / 0.5 5 / 1.13 11 / 2.5 25 / 5.68 45 / 10.22 Media C harge GAC lbs/kg 60 / 27.22 150 / 68.03 300 / 136.08 450 / 204.12 1000 / 453.59 OrganoClay Charge lbs/kg 130 / 58.97 320 / 145.15 640 / 290.30 950 / 430.92 2150 / 975.22 Pipe C onnections In/Out 3/4" / 3/4" 1" / 1" 1" / 1" 1.5" / 1.5" 1.5" / 1.5" Bilge Oil Removal Systems are industrial, marine grade oil water separators that have a variety of applications. Earning US Coast Guard Certification MEPC, the BORS-25T Bilge Oil Water Separator includes pump and electronic float level switches to automatically pump wastewater from a sump or a holding vessel. Additional filtration with Ecologix OrganoClay is also an upgrade from standard granular activated carbon. The TPH monitor is completely redesigned to perform many additional tasks that the 60(33) TPH did not. The main upgrade is in the detection of more types of oils recognized. The 107 monitor must now recognize not just fluid A (Marine residual fuel oil), but also fluid B (Marine Distillate Fuel Oil) & fluid C (Oil in water Emulsion). In addition the new monitor is required to include data logging of alarm conditions, for later review.
NEW BORS IMO MEPC Certified Bilge Oil Water Separator In January of 2005, many countries began requiring new ships and ships replacing separators (over 400 tons) to meet the IMO MEPC regulations. This regulation requires removal of not only free oil as the previous regulation did, but also what is called "fluid C". Also oil content monitors are required to track results of separation. This new requirement has significantly raised the price of a bilge separator and limited the separators to choose from. The BORS Series 107 brings you the best, most economical system available today to meet this new requirement. Our filter exchange program makes it easy. VESSEL Each vessel is built to exacting standards, sandblasted and primed with an epoxy primer. The vessels are then coated with a high grade industrial/marine Urethane coating to resist the harsh environments. BRONZE / RED BRASS PIPING & FITTINGS Each and every unit is piped and fitted with corrosion resistant bronze and red brass pipe & fittings. Carbon steel pipe is difficult to cover adequately with paint. In harsh marine environments, any small opening will begin to rust. Any minor repiping will likely scar the surface opening opportunities for corrosion unless touched up. Using only bronze and red brass valves, fittings and piping provides maximum corrosion resistance while eliminating the need for touchup paint work and assuring longer life. Also with bronze piping the inside of the piping does not rust. CENTRIFUGAL PUMP The high quality centrifugal pump we use has a stainless steel housing, much lower maintenance and longer life. Also with a centrifugal pump there is no need for relief valves.
HIGH QUALITY COMPONENTS Heavy duty high impact resistant polycarbonate control panel Highest Quality Level Sensor Reliable Solenoid Valves Motorized Valves ph Meters UV Disinfection Turbidity Meters Flow Transmitters Mounting plates & hardware are stainless steel on standard units Brannstroms TPH Monitor
Simple Reliable Design & Operation Standard Product Details These oil water separator systems are designed to be simple. No complicated piping or schemes. Reliability comes as a result of the solid construction and the lack of moving parts. Small Footprint The Bilge Oil Removal System is designed to fit on ships, platforms and other tight spaces. This unit has a small footprint making it adaptable to most situations. Self Monitoring / Self Priming These marine oil water separator units are designed from the bottom up to operate automatically and monitor and adjust to your conditions. Self priming systems mean hassle free operation. Continuous Performance Monitoring The TPH Monitor continuously measures oil water separator system performance and automatically recycles if oil in discharge exceeds preset limits. Stable Platform Not Required There is no need for these oil water separator units to be installed on a flat, level, or even immobile surface. Because the design is in a closed system, movement is possible. This makes them ideal for trucks, ships and other mobile applications. Withstands Heavy Vibration/Motion> Designed for ships, heavy vibrations, violent motion and up to 30 degree plum tilt causing no problems with performance or reliability on these oil water separators. Low Operating Cost Because of the solid construction of these marine oil water separators, low maintenance requirement, and no consumables, the operating costs are incredibly low.
Hard Logic or PLC Controlled The basic marine oil water separator unit allows for manual and automatic control without a PLC, keeping the cost of the unit down. Full PLC and other control options are also available. High Quality Industrial Components>> Each component used in the marine oil water separators has been individually selected for it's industrial strength, strong vendor support, reliability and low maintenance requirements. Sizes from 2 to 45 GPM> Models are available to fit almost any bilge. Standard bilge oil water separator units are sized at 2, 5, 10, 25 and 45 gpm. Multiples and combinations of these sizes can be used together to more closely match the needs of your application. Larger sizes with many options are also available for use on oil platforms on a custom basis. Epoxy Coated Steel Vessel Vessels and piping in the standard oil water separator unit are constructed from carbon steel to ASME specifications and are coated with an industrial strength epoxy coating. Stainless steel options are available for corrosive environments. Coalescing Filter Media>> The coalescing media in the oil water separator can be steam cleaned or cleaned w/o removing the head by using bio-remediant in the water. Centrifugal Pump with SS Housing Close coupled design of the pumps save space and simplifies maintenance/installation of the bilge oil water separator units. Stainless steel components on the liquid end provide high quality and corrosion resistance. Top centerline discharge and foot support under casing ensures self-venting and reduces misalignment from pipe loads. High operating efficiency lowers operating costs. High quality mechanical shaft seals and o-rings bring additional reliability. Automatic and Manual Controls When operating the bilge oil water separator manually, the pump and the valves can be operated independently. The discharge can be selected for OFF, OPEN, or BYPASS. In automatic mode the tank will initially fill to the high water level, and operate independently.
Heavy Duty NEMA4X Control Panel These standard cabinets are made from high impact resistant polycarbonate material and will withstand harsh marine environments. Protection to IP65 is maintained when fastened. Explosion proof boxes are also available for all marine oil water separator units. High Quality Oil in Water TPH Monitor The TPH monitor is calibrated prior to delivery and has a alarm set point adjustment that can be set to a known point within the calibration parameters. The TPH Monitors are designed to account for turbidity in the water thereby limiting false positive alarms. Also the set point may need to be adjusted to a value other than 15 ppm. This monitor comes standard with each marine oil water separator unit and is assembled in an alloy enclosure with protection to IP65. The Optical components are mounted directly on the printed circuit board. The electronics are state-of-the-art and the wetted parts are produced out of stainless steel to assure corrosion protection for a long time. Quality Multipoint Capacitance Level Sensor The standard marine oil water separator unit comes with a high quality probe with a sophisticated compression seal yielding bulletproof sealing up to 3000 psig. Spring washers maintain the seal particularly during varying temperature and pressure that can degrade other process seals. The Teflon probe insulation is heat-treated which forms the material tight to the probe rod yielding better linearity and eliminating "stress-relieving" (elongation) of the material at elevated temperatures. This probe is truly designed so it can be installed and forgotten. Reliable RF Point Level Switch> As the oily water covers the sensing switch, a pulse waveform generated by the electronics is altered, changing the relay contact position. There are no moving parts that come in contact with the medium. The level switch is adjusted with the use of water with no oil. This instrument has little sensitivity to oil. This gives it the ability to detect the oil water interface within the marine oil water separator.
Factory installed Bronze Piping & Valves All piping and valves are provided in bronze and red brass to be corrosion resistant and withstand the harsh marine environment They are installed at the factory, thus the bilge oil water separators are prepared to be easily installed and operational in a very short time. Customizable Options With all the flexibility that the Bilge Oil Removal Systems have built in, we can customize your system to your specific need. If you need 500 GPM we can accomplish this with either multiple units or custom designing a system to your needs. You will find easy access to our engineers, who can help walk you through solving any oil water separator need.