Crimping Tools For Non-Insulated Terminals For Pre-Insulated Terminals For Closed End Connectors Tool-Terminals Cross Reference Nippon Tanshi offers crimping tools for all of our standard products. Our tools range from ratchet type hand tools for solderless terminals to fully automatic dual-end wire processing machines for strip terminals. Our hand tools and hydraulic tools are ruggedly designed and easy to use. They are ideal for field work as well as for work on production lines.they apply just the right amount of force and displacement to ensure an ideal crimp. The dies in our hand tools apply a unique pattern of four pyramid shaped indents to the barrel of the terminal and the enclosed wire. This Diamond Crimping method optimally combines electrical and mechanical characteristics, and ensures long-lasting retention of the wire. ] nwxyz 51
Crimping Tools for Non - Insulated Terminals T-100 T-112 T-122 H-104N H-100N H-104 NH-12 NH-21 52
Crimping Tools for Non - Insulated Terminals T-100 Ratchet hand tool for crimping small (0.4mm 2 ) terminals. The ratchet ensures a complete compression. T-112 T-122 General-purpose hand tool for crimping three sizes of terminals (1.25, 2 and 5.5 mm 2 ). The dies are marked "1.25", "2" and "5.5". Size "5.5" also crimps H2 type terminals. The ratchet Heavy duty ratchet hand tool for crimping 8mm 2 terminals. The forged head and straight slide construction ensure that the crimping force is applied precisely. The ratchet ensures a complete compression. H-104N Hydraulic hand tool for crimping 8, 14, 22, 38 and 60 mm 2 terminals. Changing sizes is easy: release the head, switch the male crimping die and rotate the female die. The pump magnifies the force applied to the terminal. The sliding die ensure that the force is precisely applied to the terminal. H-100N <Not Manufaicured Now> Hydraulic hand tool for crimping 8, 14, 22, and 38 mm 2 terminals. Changing sizes is easy: release the head, switch the male crimping die and rotate the female die. All dies are clearly marked. The pump magnifies the force applied to the terminal. The sliding die ensures that the force is precisely applied to the terminal. H-104 <Not Manufaicured Now> Hydraulic hand tool for crimping 8, 14, 22, 38 and 60 mm 2 terminals. Changing sizes is easy: release the head, switch the male crimping die and rotate the female die. The pump magnifies the force applied to the terminal. The sliding die ensure that the force is precisely applied to the terminal. NH-12 Hydraulic crimping head for mid-range terminals (60, 80, 100 and 150 mm 2 ). Optional dies are available for 8, 14, 22, 38 and 60 mm 2 terminals. NH-21 Hydraulic crimping head for large terminals (150, 200 and 325 mm 2 ). Optional dies are available for 38, 60, 70, 80, 100 and 180 mm 2 terminals. Hydraulic operation and sliding die action ensures that the right amount of crimping force is applied precisely. 53
Crimping Tools for Pre-Insulated Terminals T-200 (0.40mm 2, Vinyl, ) T-212 (1.25mm 2, Vinyl, ) T-221N (2mm 2, Vinyl, ) T-232 (5.5mm 2, Vinyl & Nylon, ) T-240 (1.25mm 2, Nylon, ) T-250 (2mm 2, Nylon, ) 54
Crimping Tools for Pre-Insulated Terminals T-200 Ratchet hand tool for crimping 0.40mm 2 Vinyl the yellow handle clearly matches the yellow insulation of standard 0.40mm 2 terminals. T-212 Ratchet hand tool for crimping 1.25mm 2 Vinyl the red handle clearly matches the red insulation of standard 1.25mm 2 terminals. T-221N Ratchet hand tool for crimping 2mm 2 Vinyl the blue handle clearly matches the standard blue insulation of standard 2mm 2 terminals. T-232 Heavy-duty ratchet hand tool for crimping 5.5mm 2 Vinyl and Nylon insulated terminals. The forged head and straight slide construction ratchet ensure that the crimping force is applied precisely. The ratchet ensures a complete compression. T-240 Ratchet hand tool for crimping 1.25mm 2 Nylon the red handle clearly matches the red insulation of standard 1.25mm 2 terminals. T-250 Ratchet hand tool for crimping 2mm 2 Vinyl the blue handle clearly matches the standard blue insulation of standard 2mm 2 terminals. 55
Crimping Tools for Closed End Terminals T-441 (CE-1) T-422 (CE-2) T-432 (CE-5) T-241 (CE-8) 56
Crimping Tools for Closed End Terminals T-441 (CE-1) Special-purpose tool for crimping CE-1 size insulated closed-end terminals. The ratchet T-422 (CE-2) Special-purpose tool for crimping CE-2 size insulated closed-end terminals. The ratchet T-432 (CE-5) Special-purpose tool for crimping CE-5 size insulated closed-end terminals. The ratchet T-241 (CE-8) Special-purpose tool for crimping CE-8 size insulated closed-end terminals. The forged head and straight slide construction ensures that the crimping force is applied precisely. The ratchet 57
Tool - Solderless Terminal Cross Reference Table Terminals / Splices For Non-Insulated Terminals and Splices Ratchet Heavy Duty Hydraulic Type Nominal Size Applicable Wire mm 2 AWG # mm Non-Insulated Terminals & Splices Pre-Insulated Terminals & Splices 0.4 0.1 ~ 0.4 26 ~ 22 0.36 ~ 0.72 T-100 1.25 0.25 ~ 1.65 22 ~ 16 0.57 ~ 1.44 T-112 ( 1.25 ) 2 1.04 ~ 2.63 16 ~ 14 1.14 ~ 1.82 T-112 ( 2 ) R-H (H2) 1.04 ~ 2.63 16 ~ 14 1.14 ~ 1.82 T-112 ( 5.5 ) 3.5 2.6 ~ 4.6 12 ~ 10 1.82 ~ 2.4 T-112 ( 5.5 ) 5.5 2.63 ~ 6.64 12 ~ 10 1.82 ~ 2.89 T-112 ( 5.5 ) 8 6.64 ~ 10.52 8 2.89 ~ 3.65 T-122 14 10.52 ~ 16.78 6 3.65 ~ 4.62 22 16.78 ~ 26.66 4 4.62 ~ 5.81 38 26.66 ~ 42.42 2 5.81 ~ 7.34 60 42.42 ~ 60.57 1/0 7.34 ~ 8.26 70 60.57 ~ 76.28 2/0 8.26 ~ 9.27 80 76.3 ~ 96.3 3/0 100 96.3 ~ 117.2 4/0 150 117.2 ~ 152.0 180 152.0 ~ 192.6 200 192.6 ~ 242.3 325 242 ~ 325 250 ~ 300MCM 300 ~ 350MCM 400MCM 500 ~ 600MCM 0.4 0.1 ~ 0.4 26 ~ 22 1.25 0.25 ~ 1.65 22 ~ 16 2 1.04 ~ 2.63 16 ~ 14 5.5 9.27 ~ 10.41 10.41 ~ 11.68 0.36 ~ 0.72 0.57 ~ 1.44 0.5l ~ 1.82 2.63 ~ 6.64 12 ~ 10 l.82 ~ 2.89 H-104N (8) H-104N (14) H-104N (22) H-104N (38) H-104N (60) Closed End Connectors (CE-1) 0.5 ~ 1.75 0.5 ~ 1.75 (CE-2) 1.0 ~ 3.0 1.0 ~ 3.0 (CE-5) 2.5 ~ 6.0 2.5 ~ 6.0 (CE-8) 4.0 ~ 9.0 4.0 ~ 9.0 58
Tool - Solderless Terminal Cross Reference Table For Non-Insulated Terminals and Splices For Pre-Insulated Terminals and Splices For Closed-End Terminals Terminals / Splices Tool (die) Tool (die) Ratchet Heavy Duty Ratchet Heavy Duty Hydraulic Type Nominal Size 0.4 1.25 2 R-H (H2) 3.5 5.5 8 H-100N,104 NH-12 (opt. 8) Non-Insulated Terminals & Splices 14 22 38 60 H-100N,104 H-100N,104 H-100N,104 H-104 NH-12 (opt. 14) NH-12 (opt. 22) NH-12 (opt. 38) NH-12 (60) NH-21 (opt. 38) NH-21 (opt. 60) 70 NH-12 (opt. 70) NH-21 (opt. 70) 80 100 NH-12 (80) NH-12 (100) NH-21 (opt. 80) NH-21 (opt. 100) 150 180 NH-12 (150) NH-21 (150) NH-21 (opt. 180) 200 NH-21 (200) 325 NH-21 (325) 0.4 1.25 T-200 T-212, T-240 Pre-Insulated Terminals & Splices 2 5.5 T-221N, T-250 T-232 Closed End Connectors (CE-1) 0.5 ~ 1.75 (CE-2) 1.0 ~ 3.0 (CE-5) 2.5 ~ 6.0 (CE-8) 4.0 ~ 9.0 T-441 T-422 T-432 T-241 59