Customer in Focus Plastic Injection Molding Components & Assembly
About Us Vignesh Polymers is one of the fastest growing moulding companies in South India today, catering to the White Goods and Automobile Sectors. The Company has undergone huge expansion initiatives since its humble inception 10 years ago Currently having around 40 moulding machines ranging from 160T to 1300T including Vertical Injection Moulding capabilities High success rate for insert or plastic-metal combined component moulding and specialize in plastic Injection operations covering a wide range of polymer processing technologies delivering high precision and aesthetic components using various input materials like ABS,PP,(ABS+PET),HIPS,Poly Carbonate Specialized post moulding activities like Assembly, Printing, Welding,Painting Well Qualified, Trained & Experienced Team of Employees around 200
CEO Profile FOUNDER / CEO: R.B.SIVAKUMAR The Company has been promoted by RB.Sivakumar a first Generation Entrepreneur, a Post Graduate Diploma Holder in Plastics Mould Making technology from CIPET - Ahmadabad With an experience of over 20 years in various capacities in the Plastic Industry,worked in Companies like National Plastics Ltd, Pentadaewha Auto Parts, Supreme Industries and GM Pens Undergone training in Korea and Taiwan for understanding the best practices in manufacturing of plastic components which requires high precision and quality The Company is focused at maintaining consistent uptime of machines, ensures Quality and on time Delivery to the Customers who have set very high standards and practices to supply Components for their production lines. His tireless efforts has helped to become a Global Supplier/Bench Mark Vendor to Major OEM s
Mile Stones Started New Plant in Goa & Warehouse in Chennai ISO/TS 16949/2009 Accreditation 2016 2017 Enhanced the capacity with thirteen Machines Started Supplies to Philips Added two Machines 2013 2014 2015 Enhanced the Capacity With 8 Machines Hyundai SQ Mark Certificate thru Motherson Automotive Started Vignesh Polymers with one Machine 2007 2008 2009 2010 2011 2012 Enhanced the capacity with Nine Machines Started Supplies to Samsung India Electronics Ltd. Chennai IS0-9001-2000 Certificate, Total three Machines New plant started at Vallam with 8 machines
Growth Trends Sales Value in MINR 1181 Head Count # No's 809 205 149 219 373 525 2013 2014 2015 2016 2017 2018 129 *2018 - Unaudited Figures Sales Qty in Millions #No's 24.35 30.49 30.28 29.64 49 58 66 10.40 11.61 2013 2014 2015 2016 2017 2018 2013 2014 2015 2016 2017
Injection Moulding Capacity Machine Capacity Tonnage Vallam-Chennai Verna-Goa Milacron Toshiba Woojin TKC Milacron Total 160 - - - 2-2 180-1 - - - 1 250-1 - - 1 2 350 2 - - - 1 3 450-2 - - - 2 500 3 1 - - 3 7 650 3 2 - - - 5 660 - - - - 1 1 750-1 1 - - 2 775 - - - - 2 2 850 1 - - - 1 2 950-1 - - - 1 1100 2 - - - 1 3 1300 3 - - - 1 4 Total 14 9 1 2 11 37
Infrastructure - Facility Infrastructure & Auxiliary Equipment Specification Make Vallam-Chennai Verna-Goa Total Shop floor 50K sq.ft 35K sq.ft Ware-house/Paint shop 60K sq,ft 25K sq.ft 2 Robots Wittmann 16 9 25 EOT Cranes K2 Cranes 10,15 & 20 tons 15 ton 4 Real Time Monitor Digiwave/Crunch 27 11 37 Electricity Capacity 1100KVA 900 KVA 0 Diesel Generator Kirloskar 750 & 500KVA 500KVA 3 Conveyors Wittmann Final & Assembly Final & Assembly Centeralized Feeding Wittmann System / Prasad 1 1 2 Volumetric Feeders ConAir 13-13 Air Compressors Kaeser 3 2 5 Mould Temperature Wittmann Controller /Toshiba 16 6 22 Chiller Prasad/ConAir 9 7 16 Dehumidifier Prasad/ConAir 6 4 10 Hopper Dryer Toshiba 6 4 10 Hot Runner Controller Yudo/Elmac 38 14 52 Total 149 58 215
Infrastructure Quality Quality Lab Equipment & Instruments Instruments Type Range Vallam- Chennai Verna- Goa Digital Vernier Caliper Mitutoyo 0-150mm to 0-1000mm 9 5 14 Digital Weighing Scale essae 0-650 gms to 0-150 kg 11 6 17 Digital Height Guage Mitutoyo 0-1000mm 2 1 3 Pin Guage Progressive 0-7.0mm 2 1 3 Slip Guage Mitutoyo 0.05 to 100mm 0 1 1 Moisture Analyzer Presto 0-200deg 1 1 2 Melt flow Indexer Presto 0-400deg 1 1 2 Muffle Furnace Deeps Engg 0-1200deg 1 1 2 Dial Guage Mitutoyo 0-13mm 2 1 3 Torque Wrench Mitutoyo - 0 1 1 Surface Table Alpha 1000*1000mm 3 1 4 Color Cabinet - 2 1 3 Color Meter Deeps Engg - 1 1 2 Gloss meter Deeps Engg - 1 1 2 Cross Cut Teaster - - 1 1 Push Pull Guage Mitutoyo - 1 0 1 Digital Lux meter Lutron 0-2000lux 1 0 1 Total 38 24 62 Total
Organization Structure -Vallam MR.SIVAKUMAR MANAGING DIRECTOR Mr.GOPINATH Chief Operating Officer MR.RAVI PLANT HEAD MR.SELVAKUMAR NPD MANAGER MR.JITENDAR PRODUCTION MANAGER MR.SURESH QUALITY MR.SENTHIL MAINTENANCE MANAGER MR.THANGARAJ HR & ADMIN MR.VIKRAM FINANCE MANAGER DEVELOPMENT TEAM PRODUCTION TEAM QUALITY TEAM MAINTANANCE TEAM HR Team Accts Team
Strengths & Strategy Strong Customer Base Technology Adoption Experience working with Multinational OEM Manufacturers Automation in Operations Real Time Monitoring Focus on Innovation Early Movers Operational Excellence Improve OEE (Overall Equipment Efficiency) Cost Optimization Strategy Attain Leadership Expand product Portfolio Timely Investments
Manufacturing Plant Vallam Chennai SHOP FLOOR 1 (2014 ) SHOP FLOOR 2 (2017)
Ware House Mambakkam Chennai 60000 sq. ft Assembly / Ware house for Stocking FG/SFG 2017
Manufacturing Plant Verna Goa New Plant Setup for IFB 2017
Warehouse & Stores Verna Goa New Plant Setup for IFB 2017
Our Esteemed Customers
Home Appliances Refrigerator
Home Appliances Refrigerator
Home Appliances Washing Machines
Home Appliances - Washing Machine @ Goa
Home Appliances Air Conditioners
Automotive INZI_HA Engine & IB MODEL_ENGINE Components PARTS Lower Cover Diffuser - IB Element PA E Upper Shell - IB Upper Shell -HA Throttle Shell - IB
Automotive Lighting Components CHL Body LH/RH LED Body LH/RH BUL Body LH/RH (WO) BUL Body LH/RH (W) RCL Body LH/RH
Automotive Instrument Panels Heating Control fascia (Auto) Din 2 Dummy Cover Heating Control fascia (Manual) Trim Inst Panel CTR LWR Glove Box Inner / Outer
Accreditations ISO/TS 16949:2009 ISO9001:2008
Best Vendor Awards From Customers BEST VENDOR OF 1st QTR 2015 PRO 3-M AWARD -2016 OUTSTANDING AWARD 2017 BEST VENDOR OF 3rd QTR 2015 OUTSTANDING AWARD 2016 BEST PERFORMANCE AWARD 2017
Global Recognition By Samsung
Industry Players Visit for Best Practices
Employee Recognition 10 th Anniversary 2017
Vignesh Polymers A Trusted Product Manufacturing Partner