Toploaded COMPONENT CLEANING MACHINES TL650SS / TL900SS For efficient cleaning
COMPONENT CLEANING MACHINES WHY WATERBASED CLEANING? Due to high speed and efficiency requirements as well as tightened environmental regulations, it is advisable to move from solvent cleaning to safer, waterbased cleaning methods. An efficient, economical method is alkaline cleaning with the TEIJO cleaning machine. COMPONENT CLEANING MACHINES In TEIJO cleaning machines, the selected cleaning cycle is carried out automatically Parts of the machine: cleaning chamber rotating spray pipe system pump heating system filter system fluid level monitoring cleaning table and load basket control box with operating switches CLOSED FLUID CIRCULATION In TEIJO cleaning machines, the washing fluid (95 98% water and 2 5% alkaline detergent) circulates in a closed system, and is filtered and reused. The maximum temperature of the washing fluid is 80 C. The service life of the fluid varies depending on the application. It is affected by the utilization rate of the cleaning machine and the dirtiness of the components to be cleaned. Particularly the oil coming off from the components into the fluid. APPLICATIONS This machine type is suitable for cleaning components at, for example: car and lorry repair shops engine machining shops car electrics repair shops vocational schools and technical schools industrial repair shops
In industrial production, these machines are used for: cleaning components before welding removing antirust agents before machining cleaning machined parts and components degreasing and cleaning of tools and components in maintenance workshop WHY TEIJO? excellent cleaning results cleaning in a closed chamber rotating spray pipes large fluid tank short heating time loading height only 780 mm reliable and easytouse almost maintenancefree TEIJO ECONOMICAL Efficient filtering extends the service life of the washing fluid. Good insulation reduces heat loss. Detergent costs are low. TEIJO SAFE AND ENVIRONMENTALLYFRIENDLY The closed circulation of washing fluid is safe and environmentallyfriendly. The closed cleaning chamber and efficient steam extraction (optional) prevents steam entering the work environment. Most alkaline detergents are biodegradable. The oil coming off from the components during the cleaning cycle can later on be separated from the cleaning fluid using an oil skimmer (optional). Electronic safety locking of the lid during the cleaning process. MACHINE SIZES Toploaded machines are made in two sizes, TL650SS and TL900SS. They are made of stainless steel. TEIJO PRODUCT RANGE The TEIJO product range also includes single and multichamber cleaning machines as well as tunnel and special cleaning machines. MAIN DIMENSIONS, mm Width Depth Height Rotation diameter Load basket diameter Width Cleaning height Working height Width Height Depth TECHNICAL DATA Connection power Fuse rating Heating capacity Tank volume Pump, capacity Pump, pressure Pump, motor Load Machine weight Filter, separation Insulation Noise level A B C D E F G H I TL650SS 900 900 1070 650 630 340 430 780 280 1985 235 TL650SS kw 8 3 x 16 A kw 6 l 200 l/min 200 bar 2,5 kw 2,2 kg 150 kg 150 micron 630 mm 15 dba 70 TL900SS 1070 900 850 340 430 780 280 2010 225 TL900SS 11 3 x 25 A 9 350 230 2,3 2,2 150 200 630 15 70
COMPONENT CLEANING MACHINES ACCESSORIES Steam extractor DF1 and adapter DFO110 The steam extractor starts automatically after the cleaning cycle, removing the steam from the machine into the outside air. Detergent dispenser AD2 The liquid detergent dispenser together with automatic water refilling AR1 helps to maintain the desired mixture ratio of the cleaning fluid. Oil separator TEIJO OS3 Controlled by a weekly timer, the oil separator disc removes the demulsified oil from the liquid surface while the cleaning machine is off. The oil separator extends the service life of the washing fluid and ensures good cleaning results. Automatic water refilling AR1 Automatic water refilling maintains the level of the fluid in the tank on a desired level. MANUFACTURER: TeijoViverk Oy Ab P.O. Box 16, FI29251 Nakkila, Finland. Tel. +358 2 5312 200, fax +358 2 537 3192 www.teijoviverk.fi
SINGLESTAGE COMPONENT CLEANING MACHINES CSS...C2600SS For efficient cleaning
SINGLESTAGE COMPONENT CLEANING MACHINES WHY USE A WATERBASED CLEANING METHOD? Requirements for speed and efficiency as well as increasingly stringent environmental regulations have led to a situation where it is worth making the transition from solvent cleaning to safer waterbased cleaning methods. Alkaline cleaning using a TEIJO cleaning machine is an efficient and economical method. COMPONENT CLEANING MACHINES The TEIJO cleaning machines clean components automatically in a cleaning chamber where rotating spray piping sprays hot washing fluid onto the components being washed. Machine components: cleaning chamber rotating spray pipes pump heating system filter system level monitoring cleaning cradle and grid platform switchgear with operating switches CLOSED FLUID CIRCULATION TEIJO cleaning machines circulate the washing fluid (95 98 % water and 2 5 % alkaline cleaning agent) in a closed system, filter it and reuse it. The maximum temperature of the washing fluid is +80 C (+176 F). The service life of the fluid depends on the application. It is impacted by the cleaning machine s use rate and the dirtiness of the components being washed, the oil coming off the components in particular. APPLICATIONS This machine type is suitable for component cleaning, for example, at car and lorry repair shops engine machine shops car electrics repair shops vocational edcutation institutions industrial repair shops pump repair shops electric motor repair shops In engineering industry manufacture, these machines are used for component cleaning before welding removing anticorrosive agents before machining cleaning machined components maintenance WHY TEIJO? Excellent cleaning result Cleaning in a closed chamber Rotating spray pipes Large fluid tank Short heating time Reliable and easytouse Minimum maintenance Thermally insulated structure
TEIJO ECONOMICAL Efficient filtering extends the service life of the washing fluid Good insulation reduces heat loss Cleaning agent costs remain low The pump s shutoff valve enables performing maintenance without draining the fluid tank TEIJO SAFE AND ECOFRIENDLY The closed washing fluid circulation is safe and ecofriendly The closed washing chamber and efficient steam removal (accessory) prevent steam from escaping into the work environment Most alkaline cleaning agents are biodegradable The oil coming off the components being washed can be separated from the washing fluid using an oil separator (accessory) STANDARD EQUIPMENT Hinged door or pneumatic lifting door Rotating spray pipes Cleaning cradle and grid platform Shutoff valve on the pump s suction side Filter basket Level sensor Cleaning door and drain valve Steam extractor Switchgear with operating switches Pressure gauge Top spray pipe rotation sensor Tank bottom flush piping (excl. CSS) Timer for heating and oil separator PRODUCT RANGE The TEIJO product range includes practically all types of spray cleaning machines. In addition to the singlestage component cleaning machines, the product range comprises multistage cleaning machines for more demanding applications and phosphating tunnel cleaning machines with a chain, wiremesh or suspension conveyor special cleaning machines to be incorporated into automatic machining lines cleaning machines manufactured according to customer requirements
SINGLESTAGE COMPONENT CLEANING MACHINES MACHINE SIZES The product range comprises six machine sizes CSS...C2600SS. This number indicates the top spray pipe s rotational diameter in millimetres. There are two door type options: the hinged door KD; machines CSS...C1600SS the pneumatic lifting door PD1; machines CSS...C2600SS The machines equipped with the pneumatic lifting door can be equipped with either the fixed load platform (LP) or load trolley (LT). All machines are manufactured from stainless steel. D A A F E C K D F E H C K B G G B N L Cleaning machine with pneumatic lifting door and load trolley CSSPD1... C2000SSPD1 Cleaning machine with hinged door CSSKD... C1600SSKD
TECHNICAL DATA Model CSS C1000SS C1000HSS CSS CHSS C1600SS C1600HSS C2000SS C2000HSS C2600SS C2600HSS Connection power kw 14 17 17 19 19 25 25 37 37 49 49 Heating power 9 12 12 18 18 24 24 36 36 48 48 Fluid tank 350 650 650 1300 1300 1900 1900 3100 3100 200 230 250 350 370 380 430 450 660 Pump Volume Flow Preassure Motor 450 450 450 450 450 4,0 4,0 4,0 4,0 4,0 5,5 7,5 7,5 7,5 11,0 11,0 Maximum dimensions of the component being cleaned kw l l/min kpa kw Height 690 890 890 1090 1090 1390 1390 1790 1790 2290 2290 550 Maximum load kg 500 500 500 1000 1000 2500 2500 Machine weight kg 650 750 750 850 1000 1300 1500 2000 PRINCIPAL DIMENSIONS Model CSS C1000SS C1000HSS CSS CHSS C1600SS C1600HSS C2000SS C2000HSS C2600SS C2600HSS Width A 1050 1 1 1500 1500 1900 1900 2300 2300 2900 2900 Depth 1180 1500 1500 1600 1600 2000 2000 2415 2415 3000 3000 Height 1850 2600 2000 2600 2600 2600 2600 Door width 900 900 1 1 1 1 2 2 Cleaning Working chamber height height 550 830 830 830 Width Height Height 320 350 350 2500 3050 3850 2900 3650 3050 3850 3050 3850 3050 3850 550 550 KD model lenght B C D E F G H K L 750 950 Length M 950 950 1050 1050 1350 1350 1650 1650 Length N 900 1050 1050 1150 1150 1550 1550 1 1 Grid platforms S T 655 220 870 220 870 220 950 260 950 260 1250 260 1250 260 1550 300 1550 300 2050 500 2050 500 D A C H K S F E M B G T S Cleaning machine with pneumatic lifting door and load platform CSSPD1... C2600SSPD1
ACCESSORIES Oil separator OS3S The oil separator, which is controlled by a weekly timer, removes oil separated on the fluid surface when the cleaning machine is not in use. The oil separator extends the service life of the washing fluid and ensures a good cleaning result. Steam extractor DF250S The steam extractor starts automatically after cleaning and removes steam from the machine to be fed outdoors. Air volume 1,000 m3/h, pressure 200 Pa Automatic refilling AR2 Cleaning agent dispenser AD2 The automatic water refilling keeps the level in the fluid tank at the standard height. When water is added to the tank, the device automatically dispenses the desired amount of liquid cleaning agent. Overfill protection EC2 Prevents overfilling the fluid tank.
Spray pipe mechanical rotation MR1 Hand spray SL1 The top spray pipe rotated by a motor ensures the best possible cleaning result. A separate cleaning gun can be used to preclean very dirty components. Suction gun SG1 The suction gun can be used after cleaning for removing fluid remaining on the components. Other accessories and supplies Drainage pump EP2 Pressure filter PP197 Mechanical cleaning cradle transfer MIU/AIU Oil separator using minor flow circulation EFG6 Magnetic rod for the basket filter PP048 Singleuse filter bag for the basket filter PP041
MANUFACTURER: TeijoViverk Oy Ab Harjuntie 8, FI29250 Nakkila, Finland. Telephone +358 2 531, Fax +358 2 537 3192 www.teijoviverk.fi