Order No VCB0605007CE Vacuum Cleaner MC-CG467/MC-CG467K MC-CG465/MC-CG465K MC-CG463/MC-CG463K MC-CG461/MC-CG461K Destination : Europe TABLE OF CONTENTS PAGE 1 Specifications ----------------------------------------------------- 2 2 Location of Controls and Components ------------------- 3 3 Troubleshooting Guide ----------------------------------------- 5 4 Disassembly and Assembly Instructions ---------------- 6 4.1. Dust box cover assembly removal -------------------- 6 4.2. Separate the upper and lower body units ----------- 6 4.3. Printed circuit board AU removal ---------------------- 7 4.4. Motor removal ---------------------------------------------- 9 4.5. Cord reel partition unit replacement -----------------10 4.6. Rail base U replacement -------------------------------11 4.7. Spring-loaded cord reel pre-winding-----------------11 4.8. How to disassemble the turbine nozzle-------------11 5 Wiring Connection Diagram ---------------------------------13 6 Exploded View and Replacement Parts List -----------14 6.1. EXPLODED VIEW (ATTACHMENTS)---------------14 6.2. PARTS LIST (ATTACHMENTS)-----------------------15 6.3. EXPLODED VIEW (BODY UNIT) --------------------16 6.4. PARTS LIST (BODY UNIT) ----------------------------17 6.5. PACKING INSTRUCTIONS----------------------------19 6.6. PACKING LIST--------------------------------------------20 PAGE 2006 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
1 Specifications Model No. MC-CG467 MC-CG467K MC-CG465 MC-CG465K MC-CG463 MC-CG463K MC-CG461 MC-CG461K Power source AC230V~50Hz AC230-240V~50Hz AC230V~50Hz AC230-240V~50Hz AC230V~50Hz AC230-240V~50Hz AC230V~50Hz AC230-240V~50Hz Input power (MAX) 1800W 1800W 1800W 1500W Input power (IEC) 1500W 1400-1500W 1500W 1400-1500W 1500W 1400-1500W 1300W 1200-1300W Power control - Extension wand Metal telescopic Metal telescopic Metal telescopic Metal (2pieces) or Telescopic Floor nozzle 2-Step - Turbin nozzle - - - Parquet nozzle - - - Dimensions (WxLxH)mm 280x425x260 Cord length 5.0m Net weight 4.5kg Cleaning tools Crevice nozzle / Dusting brush 2
2 Location of Controls and Components 3
4
3 Troubleshooting Guide CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY Motor fails to rotate. Power cord Chech power cord continuity between If there is no continuity, replace the (no noise is heard at all) pliug pins cord reel patition unit. cord reel patition unit. Fuse (Plug for UK only) Check plug fuse continuity. If there is no continuity, replace the cord reel patition unit. Main fuse (250V, 12A) Check main fuse continuity. If there is no continuity, replace the rail base unit. Motor continuity Check motor continuity between carbon If there is no continuity, replace the brush holder tabs. motor. ON/OFF Switch Check continuity across switch connections. If there is no continuity, replace the switch. Power board (P.C.B. AU) If cther checkpoints do not have any problems, then replace the control circuit board AU (P.C.B. AU). Rotary potentiometer Check if the potentiometer is in open If it is in open circuit, replace power circuit. control. Motor runs but there is no suctionsion Hose or Suction inlet, Exten- Check if there is any blockage in the If there is any blockage, remove it. wand and nozzle indicated parts. Dust bog / Secondary filter Check if dust bag is full or Secondary filter is choked up. If dust bag is foll, replace with a new one. If Secondary filter is choked up, remove and clean it out or replace. Noise or vibration Motor fan Chech dust accumulated in motor fan If there is dust accumulated in the (if could happen if the vacuum cleaner motor fan, repiace the motor and check has been used with a broken dust bag filter condition (never try to dismantle or without central filter). the motor fan). Motor boes not change power Rotary potentiometer Check possible bad contact of power If there is bad contact, replace the (runs alweys at full speed). control potentiometer. power control. Power board (P.C.B.AU) Check if power board circuit is shortcircuited. If it is short-circuited, replace power board ass y. Motor runs irregularly Rotary potentiometer Check possible bad contact of power control potentiometer. If there is bad contact, replace power control. 5
4 Disassembly and Assembly Instructions Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner. Remove the power plug from the outlet. 4.1. Dust box cover assembly removal 1. Open the dust box cover assembly at an angle of approx. 45. Insert a flat-blade screwdriver between the upper body and the dust box cover assembly and move it in the direction of the arrow mark to remove the dust box cover assembly from its right side. 4.2. Separate the upper and lower body units 1. Remove the five screws fixing the upper body U and lower body U. 2. Remove the screw fixing the upper body U from the rear side. 6
3. Lift the upper body U to separate it from the lower body U. 2. Remove the switch lever. (There are no switch levers on the CG461.). 4.3. Printed circuit board AU removal 1. Remove the Control knob U, supporter plate U and switch cover U. 7
3. Disengage the fast-on terminal of the lead wire (red) leading to the fuse and that of the lead wire (blue) leading to the cord reel connected to the printed circuit board. * CG467,CG465,CG463 4. Remove the fast-on terminal of the lead wire (gray and orange) connecting the switch to the printed circuit board. * The switch can be removed simultaneously. (CG467, CG465, and CG463 only) * CG461 5. Remove the printed circuit board AU (with control). * CG467,CG465,CG463 8
* For removing the printed circuit board AU on the CG461, first remove the fast-on terminal for the connecting section for the motor. 5. Lift the motor set section from the lower body U. * CG467,CG465,CG463 4.4. Motor removal 1. Remove the dust box lid assembly. (Refer to paragraph 4.1 on P.6) 2. Remove the upper body from the lower body. (Refer to paragraph 4.2 on P.6) 3. Remove the printed circuit board AU. (Refer to paragraph 4.3 on P.7) 4. Remove the two screws fixing the printed circuit board holder and pull it out from the lower body. * CG461 9
6. Remove all components fitted to the motor. a. Remove the motor support rubber (front). b. Remove the motor support rubber (rear). c. Remove the motor support. d. Remove the noise suppressor U. e. Remove all lead wires. 4.5. Cord reel partition unit replacement 1. Increase the gap width between the cord reel and the lower body with a screwdriver. While removing the cord reel shaft from the side of the lower body, lift the cord reel partition unit. * For easy removal, pull out the cord slightly, and then lift the cord reel. 10
4.6. Rail base U replacement 1. Remove the screw fixing the rail base U onto the cord reel partition U. 2. Remove the rail base U from the cord reel partition U. 4.8. How to disassemble the turbine nozzle 4.8.1. Agitator ass'y 1. Rotate the brush cover to unlock it and remove the brush cover U. 2. Pull up the rotating brush and remove the belt and rotating brush (complete). (Fig.19) 4.7. Spring-loaded cord reel prewinding 1. The cord reel partition U has a spring that pre-winds the cord reel. If the cord is not wound, then press the brake arm, and the cord pre-winding will be loosened. If you wish to apply pre-winding again, then wind the cord three turns in the direction of the arrow mark. * If you wish to release the pre-winding, then make sure to hold the cord plug. 4.8.2. Separation of the floor nozzle upper from the floor nozzle lower U 1. Remove the four screws fixing the floor nozzle lower U. (Fig.20) 2. Remove the floor nozzle lower U. 11
4.8.3. Turbine complete 1. Pull up the floor nozzle pipe U and remove the turbine complete. (Fig.21) 4.8.4. Removal of the floor nozzle brush CU.DU.EU.FU 1. Turn the floor nozzle lower unit over. Insert the tip of a flat-blade screwdriver into one side of the brush, then remove the brush.(fig.22) * For assembly, fit every component onto the floor nozzle lower unit. Then, cover it with the floor nozzle upper unit. 12
5 Wiring Connection Diagram MODEL MC-CG467 / CG467K MODEL MC-CG465 / CG465K MODEL MC-CG463 / CG463K MODEL MC-CG461 / CG461K 13
6 Exploded View and Replacement Parts List 6.1. EXPLODED VIEW (ATTACHMENTS) A2 A1 A4 A5 A3 A7 A6 A8 A11 A12 A13 A9 A14 A15 A10 A8 A17 A18 A19 A16 A20 A21 A25 A25 A22 A23 A24 14
6.2. PARTS LIST (ATTACHMENTS) Ref. No. Part No. Part Name & Description Remarks A1 AMC94P-YZ0VE HOSE ASS'Y MC-CG467.CG467K (AMC94P-YZ0) A2 AMC94P-YP0VE HOSE ASS'Y MC-CG465.CG465K CG463.CG463K CG461.CG461K (AMC94P-YP0) A3 AMC99P-YZ00E EXTENSION WAND UNIT MC-CG467.CG467K (AMC99P-YZ0) A4 AMC99P-UZ00E EXTENSION WAND UNIT MC-CG465.CG465K CG463.CG463K (AMC99P-UZ0) A5 AMC40P-UA00E EXTENSION WAND MC-CG461.CG461K (AMC40P-UA0) A6 AMC99R-UA0KE FLOOR NOZZLE ASS'Y MC-CG465.CG465K CG463.CG463K CG461.CG461K (AMC99R-UA0) A7 AMC01R-VA00E FLOOR NOZZLE (PARQUET NOZZLE) MC-CG465.CG465K (Parquet Nozzle) (AMC01R-VA0) A8 AMC99R-ZF0VE TURBIN NOZZLE MC-CG467.CG467K (Floor Nozzle) (AMC99R-ZF0) A9 AMC60R-UA0VE CREVICE TOOL (Crevice Nozzle) (AMC60R-UA0) A10 AMC88R-UA0VE DUSTING BRUSH (AMC88R-UA0) A11 AMC98R-ZF00E FLOOR NOZZLE UPPER UNIT MC-CG467.CG467K A12 AMC18R-ZF02E NOZZLE LEVER MC-CG467.CG467K A13 AMC78Z-ZF0VE SUPPORTER MC-CG467.CG467K A14 AMC92S-ZF00E AGITATOR ASSY MC-CG467.CG467K A15 AMC28S-ZF00E BELT MC-CG467.CG467K A16 AMC94R-ZF00E NOZZLE WAND UNIT MC-CG467.CG467K A17 AMC93S-ZF00E TURBINE ASSY MC-CG467.CG467K A18 AMC13R-ZF02E NOZZLE SENTER MC-CG467.CG467K A19 AMC97R-ZF0VE FLOOR NOZZLE LOWER UNIT MC-CG467.CG467K A20 AMC1CR-ZF00E FLOOR NOZZLE BRUSH D UNIT MC-CG467.CG467K A21 AMC1BR-ZF00E FLOOR NOZZLE BRUSH C UNIT MC-CG467.CG467K A22 AMC1ER-ZF00E FLOOR NOZZLE BRUSH F UNIT MC-CG467.CG467K A23 AMC1DR-ZF00E FLOOR NOZZLE BRUSH E UNIT MC-CG467.CG467K A24 AMC98Q-ZF0VE BRUSH COVER UNIT MC-CG467.CG467K A25 XTN4+14BFJ SCREW MC-CG467.CG467K 15
6.3. EXPLODED VIEW (BODY UNIT) B7 B9 B8 B1 B11 B53 B10 B16 B53 B2 B3 B5 B4 B6 B53 B56 B56 B55 B21 B23 B19 B20 B22 B17 B18 B54 B12 B13 B24 B14 B26 B25 B15 B31 B30 B27 B41 B40 B38 B39 B37 B36 B34 B28 B33 B32 B47 MC-CG461 only B29 B43 B47 B42 B51 B52 B50 MC-CG461 only B48 B49 B44 B45 B43 B56 B46 16
6.4. PARTS LIST (BODY UNIT) Ref. No. Part No. Part Name & Description Remarks B1 AMC93K-YZ0CE DUST COVER ASS'Y MC-CG467.CG467K Sherbet Blue B1 AMC93K-YM0SE DUST COVER ASS'Y MC-CG465.CG465K Silver B1 AMC93K-YN0KE DUST COVER ASSEMBLY MC-CG463.CG463K Black B1 AMC93K-YP0RE DUST COVER ASSEMBLY MC-CG461.CG461K Burgundy B2 AMC92L-YZ0CE DUST COVER MC-CG467.CG467K Sherbet Blue B2 AMC92L-YM0SE DUST COVER MC-CG465.CG465K Silver B2 AMC92L-YN0KE DUST COVER MC-CG463.CG463K Black B2 AMC92L-YP0RE DUST COVER MC-CG461.CG461K Burgundy B3 AMC01D-YP0VE BUCKLE B4 AMC04D-YP00E BUCKLE SPRING B5 AMC64H-YP0VE PACKIG B6 AMC17H-YP0VE SUCTION INLET PACKING B7 AMC46N-YP0VE CORD REWIND PEDAL B8 AMC05E-YP0VE SWITCH PEDAL B9 AMC08E-YP00E PEDAL SPRING B10 AMC01B-YP03E HANDLE B11 AMC98M-YM00E INDICATOR UNIT MC-CG467.CG467K CG465.CG465K CG463.CG463K B11 AMC98M-YP00E INDICATOR UNIT MC-CG461.CG461K B12 AMC98A-YP0VE UPPER BODY UNIT B13 AMC03L-YP00E GASKET B14 AMC91N-YP00E CORD REEL PARTITION UNIT MC-CG467.CG465.CG463.CG461 Europe.Germany EasternEurope With_ Plug B14 AMC91N-YP00L CORD REEL PARTITION UNIT MC-CG467.CG465.CG463 MC-CG461 Only Switzerland With _ Plug B14 AMC91N-YP008 CORD REEL PARTITION UNIT MC-CG467K.CG465K.CG463K.CG461K Only UK With _ Plug B15 AMC98N-YP00E RAIL BASE UNIT B16 AMC88F-YP0VE CONTROL KNOB UNIT B17 AMC85M-YP00E SUPPOTER PLATE UNIT B18 - CONTROL It adheres to P.C.B Unit (Ref.No.B21) B19 AMC89E-YZ00E POWER CONTOROL SWITCH MC-CG467.CG467K CG465.CG465K CG463.CG463K B20 AMC89E-YM00E POWER CONTOROL SWITCH MC-CG467.CG467K CG465.CG465K CG463.CG463K B21 AMC89V-YZ00E PRINTED CIRCUIT BOARD UNIT(P.C.B U) MC-CG467.CG467K CG465.CG465K CG463.CG463K B21 AMC89V-YP00E PRINTED CIRCUIT BOARD UNIT(P.C.B U) MC-CG461.CG461K EasternEurope Switzerland.UK B22 AMC15E-YM00E SWITCH LEVER MC-CG467.CG467K CG465.CG465K CG463.CG463K B23 AMC03E-YP00E SWITCH COVER B24 AMC59V-YP00E P.C.B HOLDER B25 AMC03F-YP00E MOTOR SUPPORT RUBBER REAR B26 AMC07F-YP00E MOTOR SUPPORT FRONT B27 AMC99G-YQ00E NOISE SUPPRESSOR UNIT B28 AMC92F-YM00E FAN MOTOR UNIT MC-CG467.CG465.CG463 Europe.EasternEurope Switzerland.Germany B28 AMC92F-YM008 FAN MOTOR UNIT MC-CG467K.CG465K.CG463K Only UK B29 AMC92F-YP00E FAN MOTOR UNIT MC-CG461 Europe.EasternEurope Switzerland.Germany B30 AMC84G-YM00E YELLOW LEAD WIRE UNIT B31 AMC80G-YM00E BR0WN LEAD WIRE UNIT B32 AMC85G-YM00E BLACK LEAD WIRE UNIT B33 AMC85W-YM00E WHITE LEAD WIRE UNIT B34 AMC02F-YP00E MOTOR SUPPORT RUBBER FRONT B36 AMC37K-YP00E SECONDARY FILTER (AMC37K-YP0) B37 AMC43K-YP0VE PRE-FILTER B38 AMC8F96T1000 PAPER BAG (TYPE C-20E) Pack 5/U TYPE C-20E (Entering by five pieces) B39 AMC99K-UW00E CLOTH BAG UNIT MC-CG467.CG465.CG463 MC-CG461 Only EasternEurope (AMC99K-UW0) 17
Ref. No. Part No. Part Name & Description Remarks B40 AMC10K-YP0VE BAG SUPPORTER B41 AMC34D-YP00E SPRING A B42 AMC73K-YP00E DUST BOX PACKING B43 AMC99C-YM00E WHEEL MC-CG467.CG467K.CG465.CG465K B43 AMC01C-YP0VE WHEEL MC-CG463.CG463K MC-CG461.CG461K B44 AMC76B-YP0VE HANDLE COVER B45 AMC97A-YP0VE LOWER BODY UNIT MC-CG467.CG467K CG465.CG465K CG463.CG463K B45 AMC03A-YP0VE LOWER BODY MC-CG461.CG461K. B46 AMC95C-YM0VE CASTER UNIT MC-CG467.CG467K.CG465.CG465K B46 AMC95C-YP0VE CASTER UNIT MC-CG463.CG463K.CG461.CG461K B47 AMC05L-YP00E GASKET C B48 AMC95K-YZ00E FILTER UNIT MC-CG467.CG467K.CG465 Germany (AMC95K-YZ0) B48 AMC95K-YM00E FILTER UNIT MC-CG465 (Germany is excluded) CG465K (AMC95K-YM0) B49 AMC30L-YP00E OUTLET FILTER MC-CG461.CG461K (AMC30L-YP0) B50 AMC41K-YP0VE FILTER COVER B51 AMC60R-UA0VE CREVICE TOOL (AMC60R-UA0) B52 AMC88R-UA0VE DUSTING BRUSH UNIT (AMC88R-UA0) B53 XTN4+10BFY TAPPING SCREW B54 XTN4+12BFY TAPPING SCREW B55 XTN4+16BFYK TAPPING SCREW B56 XTN4+16BFY TAPPING SCREW 18
6.5. PACKING INSTRUCTIONS MC-CG461,CG461K MC-CG465,CG465K CG463,CG463K MC-CG467,CG467K C6 MC-CG467,CG467K C4 C5 MC-CG461,CG461K CG463,CG463K CG465,CG465K C3 C2 MC-CG465,CG465K C1 19
6.6. PACKING LIST Ref. No. Part No. Part Name & Description Remarks C1 AMC61Z-YZ0ZE CARTON BOX MC-CG467.CG467K C1 AMC61Z-YM0SE CARTON BOX MC-CG465.CG465K C1 AMC61Z-YN0KE CARTON BOX MC-CG463.CG463K C1 AMC61Z-YP0RE CARTON BOX MC-CG461.CG461K C1 AMC61Z-YP0RQ CARTON BOX MC-CG461 Only Germany C2 AMC49Z-YP00E PARTITION BOARD A C3 AMC69Z-YP00E CUSHION A C4 AMC62Z-YP00E CUSHION PLATE C5 AMC10Z-YP00E BODY BAG C6 AMC01Z-YP00E OPERATING INSTRUCTIONS MC-CG467.CG465.CG463 MC-CG461 Europe.Germany Switzerland C6 AMC01Z-YP006 OPERATING INSTRUCTIONS MC-CG467.CG463 MC-CG461 Only EasternEurope C6 AMC01Z-YP008 OPERATING INSTRUCTIONS MC-CG467K.CG465K.CG463K MC-CG461K Only UK 20