INSTALLATION AND OPERATION INSTRUCTIONS OVERHEAD RADIANT TUBE HEATERS Models: LRU5, LRU5, LRU0, LRU5, LRU0, LRU5, LRL5, LRL5, LRL0, LRL5, LRL0, LRL5 Single Stage Pull Through System (Negative Pressure) 0086 OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and understood before installing, operating or servicing this heater. This heater is intended for use with either Natural Gas or Propane Gas. It must be installed by a qualified service person or a licensed contractor in accordance with state and local codes. WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. INSPECT all combustion air openings into the building and, if necessary, clear if they become blocked. FOR YOUR SAFETY: If the heater is installed without a flue, exhaust fans MUST be operating on an appropriate cycle when heaters are operating to avoid a high concentration of carbon monoxide. When used without fresh air, this heater may give off carbon monoxide, an odorless and poisonous gas. CARBON MONOXIDE POISONING MAY LEAD TO DEATH. Early signs of carbon monoxide poisoning resemble the flue with headaches, dizziness and nausea. If you experience these signs, GET FRESH AIR IMMEDIATELY! IATELY! Have the heaters serviced as soon as possible and check the ventilation into the building.!installer: This manual is the property of the owner. Please present this manual to the owner when you leave the job site. IF YOU SMELL GAS: FOR YOUR SAFETY! DO NOT try to light any appliance.! DO NOT touch any electrical switch; DO NOT use any telephone in your building.! IMMEDIATELY call your gas supplier from a neighbor's telephone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.!important: SAVE THIS MANUAL FOR FUTURE REFERENCE. Gas Fired Products (UK) Ltd. Chapel Lane, Claydon, Ipswich, Suffolk IP6 0JL, England Phone 07 8055 Fax: 07 8055 E-mail: info@spaceray.co.uk www.spaceray.com.uk Form #00 Dec 05 rev A
TABLE OF CONTENTS SECTION DESCRIPTION PAGE.0) Safety....0) Installer Responsibility....0) General Information....0) Minimum Clearances to Combustibles... 5.0) Specifications... 5 6.0) Packing List... 7 7.0) Dimensions U Tube Configurations... 7. heater assembly overview U tube configurations... 5 8.0) Dimensions LINEAR Tube Configurations... 9 8.) Heater Assembly Overview - LINEAR tube configurations... 0 9.0) Typical Suspension Methods... 9.) Burner Box Support Details... 5 9.) User Instruction Label... 6 0.0) Typical Heater Assembly... 6 0.) Tube Coupling Details... 7 0.) Inserting Turbulators... 8 0.) Attaching U-bend... 0 0.) Attaching Burner Box Assembly... 0.5) Attaching Fan Assembly....0) Gas Connections and Regulations....0) Instructions for Pressure Test Gauge Connection....0) Electrical Connections... 6.0) Venting and Fresh Air for Combustion... 8 5.0) Heater Operation... 5.) Sequence of Operation... 5.) Lighting and Shutdown Instructions... 6.0) Cleaning and Annual Maintenance... 5 7.0) Troubleshooting Guide... 7 8.0) Replacing Parts... 9 8.) Removal of Electrodes... 9 8.) Removing Main Burner... 50 8.) Removing Injector... 50 8.) Removing Ignition Control... 5 8.5) Removing Air Switch... 5 8.6) Removing Gas Valve and Manifold Assembly... 5 8.7) Removing Neon Indicator... 5 8.8) Removing Air Inlet Plate... 5 8.9) Removing the Fan... 5 9.0) Conversion Instructions... 5 0.0) Installation Data... 5.0) Replacement Parts Guide... 55 Form #00 Dec 05 rev A --
.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment. All personnel in contact with the heater must read and understand all safety information, instructions and labels before operation. The following symbols will be used in this manual to indicate important safety information..0) INSTALLER RESPONSIBILITY The installer is responsible for the following: Warning instructions must be followed to prevent or avoid hazards which may cause serious injury, property damage or death. Caution instructions must be followed to prevent incorrect operation or installation of the heater which may cause minor injury or property damage. The heater and venting, as well as electrical and gas supplies must be installed in accordance with these installation instructions and any applicable codes and regulations. Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater. Each installer must follow the clearances to combustible materials for the heaters. Install the heater so that the supports and hangers are correctly spaced in accordance with these instructions. The heater must be supported by materials having a working load limit of at least 5kg. Supply the owner with a copy of these Installation and Operation Instructions. Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the heater. Supply all installation materials necessary that are not included with the heater. Check the nameplate to make sure that the burner is correct for the gas type in the building..0) GENERAL INFORMATION This heater is a self-contained infrared radiant tube heater designed for use where flammable gases or vapors are not generally present. Installation of this heater must be in accordance with all applicable codes shown in the instructions and/or the local codes and authorities having jurisdiction. In the UK all equipment must be installed and maintained in accordance with the relevant provisions of the Gas Safety (Installations and Use) Regulations 998 for gas fired products. Installation practices must take into account the Health and Safety at Works Act 97 or relevant codes of practice. In addition the installation must be carried out in accordance with the current IEE wiring regulations BS 767-latest revision, BS 6896-latest revision (Industrial & Commercial) and any other relevant British Standards and Codes of Practice by a qualified installer. All external wiring MUST comply with the current IEE wiring regulations. Clearances to combustibles as outlined in the manual should always be observed. In areas used for storage of combustible materials where they may be stacked below the heater, the installer must post signs that will specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles. Every heater shall be located with respect to building construction and other equipment so as to permit access to the control housing. Each installer shall use skillful and reliable installation practices when locating the heaters and must give consideration to service accessibility. This heater is for INDOOR INSTALLATION ONLY and is used in VENTED or UNVENTED mode. The term Unvented actually means Indirect Vented. While the products of combustion are expelled into the building, national codes require ventilation in the building to dilute these products of combustion. This ventilation must be provided by gravity or mechanical means. Ventilation requirements are addressed further in these instructions. Although these heaters may be used in many applications other than space heating (e.g., process heating), Space-Ray will not recognize the warranty for any use other than space heating. Form #00 -- Dec 05 rev A
This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point materials exists, it could result in property damage or death. This heater must not be installed in a spray booth where the heater can operate during the spraying process. Consult your local fire marshal or insurance company. Linear Configuration Series Only: Since linear configuration tube heaters are always hotter at the control end than at the flue terminal l end,, always observe the minimum recommended mounting heights. HOT WARM Fig. WARM Form #00 Dec 05 rev A --
.0) MINIMUM CLEARANCES TO COMBUSTIBLES Combustible material must be located outside the clearance dimensions listed. Failure to do so may result in death, serious injury or property damage. Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram: END END ABOVE (CEILING) ABOVE (CEILING) SIDE SIDE FRONT REAR Fig. Table BELOW BELOW MINIMUM CLEARANCES TO COMBUSTIBLES Side Above Below End Front Rear LRU5, LRU5, LRL5, LRL5 50mm 50mm 0mm 50mm 60mm 05mm LRU0-5, LRL0-5 760mm 60mm 85mm 60mm 760mm 80mm WARNING: Certain materials or objects, when stored under the heater, will be subjected to radiant heat and could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the heater at all times. NOTE:. The clearances specified above must be maintained to combustibles and other materials that may be damaged by temperatures 50ºC above ambient temperature. Clearances to combustibles are posted on the control box. In areas used for storage of combustible materials where they may be stacked below the heater, NFPA5 requires s that the installer must post signs that will specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles. Space-Ray recommends posting these signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.. The stated clearance to combustibles represents a surface temperature of 50 ºC above room temperature. Building materials with a low heat tolerance (such as plastics, p vinyl siding, canvas, tri-ply, etc.) ) may be subject to degradation at lower temperatures. It is the installer s responsibility to assure that adjacent materials are protected from degradation. Form #00 -- Dec 05 rev A
5.0) SPECIFICATIONS Table Heat Input MODEL LRU5/LRL5-N LRU5/LRL5-L 5. kw Hs.5 kw Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector.. 5 Burner Baffle Plate PN 6060A PN 6060A Fan Air Restrictor Plate PN 7060 PN 7060 Electrical Supply Fuse Externally II HP 0V~50Hz 5W Dimensions LRU5:.0m x 0.65m LRL 5 5.9m x 0.m Weight LRU5: kg LRL 5 7kg Gas Connection Flue Size A R - ½ Ø00mm Table MODEL LRU5/LRL5-N LRU5/LRL5-L Heat Input.0 kw Hs 0.7 kw Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category II HP Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector Ø.8mm. 9 Burner Baffle Plate PN 6060D PN 6060D Fan Air Restrictor Plate PN 606G PN 606G Electrical Supply 0V~50Hz 5W Fuse Externally A Dimensions LRU5: 5.85m x 0.65m LRL5: 0.065m x 0.m Weight LRU5: 7kg LRL5: 6kg Gas Connection R - ½ Flue Size Ø00mm Table MODEL LRU0/LRL0-N LRU0/LRL0-L Heat Input 9. kw Hs 6. kw Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector. 9. Burner Baffle Plate PN 6060D (9) PN 6060D Fan Air Restrictor Plate PN 770 PN 770 Electrical Supply 0V~50Hz 5W Fuse Externally A Dimensions LRU0: 5.5m x 0.75m LRL0: 9.955m x 0.m II HP Weight LRU0: 66kg LRL0: 6kg Gas Connection R - ½ Flue Size Ø00mm Form #00 Dec 05 rev A -5-
Table 5 Heat Input MODEL LRU5/LRL5-N LRU5/LRL5-L.5 kw Hs. kw Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category II HP Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector. 5 Ø.mm Burner Baffle Plate PN 76060E PN 76060E Fan Air Restrictor Plate PN 770 PN 770 Electrical Supply 0V~50Hz 5W Fuse Externally Dimensions LRU5: 5.5m x 0.75m LRL5: 9.955m x 0.m Weight LRU5: 66kg LRL5: 6kg Gas Connection Flue Size A R - ½ Ø00mm Table 6 Heat Input MODEL LRU0/LRL0-N LRU0/LRL0-L.kW Hs 8.0kW Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category II HP Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector Ø 5.0mm Ø.mm Burner Baffle Plate PN 6060S PN 6060S Fan Air Restrictor Plate ne ne Electrical Supply 0V~50Hz 5W Fuse Externally A Dimensions LRU0: 6.97m x 0.75m LRL0:.00m x 0.m Weight LRU0: 8kg LRL0: 79kg Gas Connection R - ½ Flue Size Ø00mm Table 7 MODEL LRU5/LRL5-N LRU5/LRL5-L Heat Input 7.0 Kw Hs. Kw Hi Appliance Type (II HP ) A, B, C, C, C 5 Appliance Category II HP Adjusted for H G0 0mbar P G 7mbar Setting Pressure.5mbar 5mbar Injector Ø 5.mm. 8 Burner Baffle Plate PN 6060H PN 6060H Fan Air Restrictor Plate ne ne Electrical Supply 0V~50Hz 5W Fuse Externally A Dimensions LRU5: 6.97m x 0.75m LRL5:.00m x 0.m Weight LRU5: 8kg LRL5: 79kg Gas Connection Flue Size R - ½ Ø00mm Form #00-6- Dec 05 rev A
Table 7a Flue Data Flue Gas Mass Flow Rate (kg/s) Flue Pressure (Pa) Flue Gas Temperature ( C) Model LRU/LRL 5 N 0.008 0-5-85 LRU/LRL 5 L 0.008 0-5-85 LRU/LRL 5 N 0.0-5 5-85 LRU/LRL 5 L 0.05-5 5-85 LRU/LRL 0 N 0.06 5-0 0-70 LRU/LRL 0 L 0.06 5-0 0-70 LRU/LRL 5 N 0.088 7-90-0 LRU/LRL 5 L 0.089 7-90-0 LRU/LRL 0 N 0.05-8 60-0 LRU/LRL 0 L 0.06-8 60-0 LRU/LRL 5 N 0.0 5-5 5-75 LRU/LRL 5 L 0.0 5-5 5-75 6.0) PACKING LIST 6. LRU5 The appliances are supplied as follows:- Table 8 REF PART NO. MODEL LRU5 5 6 7 8 9 0 76000 77000 770000 06990 76600 76080 7600 7600 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly U-Bend Hanger Bracket U-Bolt (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 76. x 85) Reflector Panel (8 long) Reflector End Panel (notched) Reflector End Panel (plain) LRU5 Fig. 0 9 6 8 7 5 Form #00 Dec 05 rev A -7-
6. LRU5 The appliances are supplied as follows:- Table 9 REF PART NO. MODEL LRU5 5 6 7 8 9 0 800 76000 77000 770000 06990 766000 76080 7600 7600 58 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly (less air plate) U-Bend Hanger Bracket U-Bolt (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 76. x 57) Reflector Panel (8 long) Reflector End Panel (notched) Reflector End Panel (plain) Turbulator (65mm x 57mm) 6 LRU5 Fig. 0 9 6 8 7 5 Form #00-8- Dec 05 rev A
6. LRU0/5 LRU0/5 The appliances are supplied as follows:- Table 0 REF PART NO. MODEL LRU0 LRU5 LRU0 LRU5 a 5 6 7 7a 8 9 0 800 800 9000 898000 87000 06980 900 9050 89080 89050 895000 896000 50 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly (with air plate) Fan Assembly (less air plate) U-Bend Hanger Brackets U-Bolts (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 0.6 x 08) Radiant Tube (Ø 0.6 x 5) Reflector Panel (50 long) Reflector Panel (5 long) Reflector End Panel (notched) Reflector End Panel (plain) Turbulator (90mm x 60mm) - 6-8 - 6-5 - 8 - - 8 - - LRU0, 5, 0, 5 Fig. 5, a 0 8 9 8a 6 7 7a 5 Form #00 Dec 05 rev A -9-
6. LRL5 The appliances are supplied as follows:- Table 0a REF PART NO. MODEL LRL5 a 5 6 7 8 8000 770000 06990 766000 9050 900 0000 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly Hanger Brackets U-Bolts (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 76. x 57) Reflector Panel (5 long) Reflector Panel (05 long) Reflector End Panel LRL5 Fig. 5a a 8 7 6 5 Form #00-0- Dec 05 rev A
6.5 LRL5 The appliances are supplied as follows:- Table REF PART NO. MODEL LRL5 a 5 6 7 8 800 8000 770000 06990 766000 900 0000 58 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly (less air plate) Hanger Brackets U-Bolts (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 76. x 57) Reflector Panel (05 long) Reflector End Panel Turbulator (65mm x 57mm) LRL5 Fig. 6 8 6 a 7 5 Form #00 Dec 05 rev A --
6.6 LRL0/5 LRL0/5 The appliances are supplied as follows:- Table REF PART NO. MODEL LRL0 LRL5 LRL0 LRL5 a a 5 6 7 8 800 800 8000 87000 06980 900 900 0000 50 Carton (containing the following) Fastenings Pack Burner Box Assembly Fan Assembly (with air plate) Fan Assembly (less air plate) Hanger Brackets U-Bolts (included in fastenings pack) Torctite Coupling Radiant Tube (Ø 0.6 x 08) Reflector Panel (05 long) Reflector End Panel Turbulator (90mm x 60mm) - 9-5 - 5 5 5-5 5 5 - LRL0, 5, 0, 5 Fig. 7, a 8 6 a 7 5 Form #00 -- Dec 05 rev A
7.0) DIMENSIONS U TUBE CONFIGURATIONS Fig. 8 (from hanger to burner suspension bracket) 69 950 Side View Models: LRU 5 57 5 (from end of tube to hanger) 76. ( ) x 85 Radiant Tube ( each) Hanger Bracket ( each) U-Bend 70 Burner Box Fan Assembly Torctite Coupling ( each) 75 (from end of reflector to hanger) Bottom View 99 6 9 End View (from hanger to burner suspension bracket) 69 50 00 50 (overlap) Side View Models: LRU 5 57 5 (from end of tube to hanger) 76. ( ) x 57 Radiant Tube ( each) 70 Hanger Bracket ( each) U-Bend Bottom View 7 Burner Box Fan Assembly Torctite Coupling ( each) 75 (from end of reflector to hanger) 99 6 9 End View Fig. 9 Form #00 Dec 05 rev A --
(from hanger to burner suspension bracket) 66 88 00 970 50 (overlap) Side View Models: LRU 0 LRU 5 7 5 (from end of tube to hanger) 70 Hanger Bracket ( each) U-Bend Bottom View 05 7 Burner Box Fan Assembly 75 (from end of reflector to hanger) 0.6 ( ) x 08 Radiant Tube ( each) Torctite Coupling ( each) 0.6 ( ) x 5 Radiant Tube ( each) 06 End View Fig. 0 Models: LRU 0 LRU 5 (from hanger to burner suspension bracket) 66 88 7 5 (from end of tube to hanger) 50 5 70 00 (overlap) 85 (overlap) Side View 685 5855 U-Bend Bottom View 05 7 Burner Box Fan Assembly 0.6 ( ) x 08 Radiant Tube ( each) Torctite Coupling ( each) Hanger Bracket ( each) 75 (from end of reflector to hanger) 06 End View Fig. Form #00 -- Dec 05 rev A
7. HEATER ASSEMBLY OVERVIEW U TUBE CONFIGURATIONS Typical Assembly Overview (LRU5) Reflector - 8. Reflector - Control End U Type Speed Clips Fan Assembly Burner Box Torctite Coupling ( each) Reflector Clamp with Screw (typical) U bolt Clamp & 5/6 Hex Nuts (typical) 69 Burner Box Suspension Chain See Detail - A (from burner to reflector) 9 (from burner to hanger) Reflector - Foot end U-Bend 76. ( ) Tube x 85 ( each) Tube Support/ Hanger Bracket ( each) 950 See Detail - B Clamp in locked position. Clamp in open position. Clamp Detail - A Clamp Detail - B U Type Speed Clips Suspension Chain Fig. Form #00 Dec 05 rev A -5-
Reflector - Control End U Type Speed Clips Fan Assembly Torctite Coupling Burner ( each) Box 69 Burner Box Suspension Chain Typical Assembly Overview (LRU5) Reflector - 8. ( each) U Bolt Clamp & 5/6 Hex Nuts (typical) Reflector Clamp with Screw (typical) 70 50 See Detail - B (from burner to reflector) 9 (from burner to hanger) Reflector - Foot End U Type Speed Clips U-Bend 76. ( ) Tube x 57 ( each) Tube Support/ Hanger Bracket ( each) Turbulators Suspension Chain See Detail - B See Detail - A 50 (reflector overlap) Clamp in locked position. Clamp in open position. Clamp Detail - A Clamp Detail - B Fig. Form #00-6- Dec 05 rev A
Reflector - Control End Fan Assembly Burner Box Suspension Chain Typical Assembly Overview (LRU0 & LRU5) Reflector - 50 ( each) U Type Speed Clips U bolt Clamp & 5/6 Hex Nuts (typical) Burner Box Torctite Coupling ( each) Reflector Clamp with Screw (typical) 70 66 00 See Detail - B 88 (from burner to reflector) 6 (from burner to hanger) 0.6 ( ) Tube x 5 ( each) 0.6 ( ) Tube x 08 ( each) Tube Support/ Hanger Bracket ( each) See Detail - B See Detail - A 50 (reflector overlap) Clamp in locked position. Clamp in open position. Clamp Detail - A Clamp Detail - B U Type Speed Clips Turbulators Suspension Chain Reflector - Foot End U-Bend Fig. Form #00 Dec 05 rev A -7-
Reflector - Control End Fan Assembly Burner Box Suspension Chain Typical Assembly Overview (LRU0 & LRU5) U Type Speed Clips (this joint only) Reflector - Foot End Reflector - 5 Reflector - 50 ( each) U Type Speed Clips Tube Support/ Hanger Bracket ( each) U bolt Clamp & 5/6 Hex Nuts (typical) 0.6 ( ) Tube x 08 ( each) 70 Burner Box Torctite Coupling ( each) Reflector Clamp with Screw (typical) Suspension Chain 685 66 50 See Detail - B See Detail - A 85 (reflector overlap) See Detail - A 00 (reflector overlap) See Detail - B 88 (from burner to reflector) Clamp in locked position. Clamp in open position. 6 (from burner to hanger) Clamp Detail - A Clamp Detail - B U Type Speed Clips Turbulators U-Bend Fig. 5 Form #00-8- Dec 05 rev A
8.0) DIMENSIONS LINEAR TUBE CONFIGURATIONS (from hanger to burner suspension bracket) 69 Hanger Bracket ( each) 90 5 Models: LRL 5 50 (overlap) Fan Assembly Tortctite Coupling Tortctite Coupling 76. ( ) x 57 Radiant Tube Burner Box (from burner to reflector) (from hanger to burner suspension bracket) Torctite Coupling 69 Hanger Bracket ( each) 90 065 850 5 Models: LRL 5 50 (overlap) 50 (overlap) Fan Assembly Torctite Coupling Torctite Coupling Burner Box 76. ( ) x 57 Radiant Tube 76. ( ) x 57 Radiant Tube (from burner to reflector) (from hanger to burner suspension bracket) Torctite Coupling Hanger Bracket ( each) Torctite Coupling 66 90 065 850 80 8 End View - Burner 5 Models: LRL 0 LRL 5 End View - Fan 50 (overlap) 50 (overlap) Fan Assembly Torctite Coupling Torctite Coupling Burner Box 0.6 ( ) x 08 Radiant Tube 0.6 ( ) x 08 Radiant Tube 0.6 ( ) x 08 Radiant Tube Hanger Bracket (5 each) 88 (from burner to reflector) Torctite Coupling (from hanger to burner suspension bracket) Torctite Coupling Torctite Coupling 66 960 886 086 960 5 Models: LRL 0 LRL 5 50 (overlap) 50 (overlap) 50 (overlap) Torctite Coupling Burner Box 0.6 ( ) x 08 Radiant Tube 0.6 ( ) x 08 Radiant Tube 0.6 ( ) x 08 Radiant Tube Torctite Coupling Fan Assembly Fig. 6 0.6 ( ) x 08 Radiant Tube 88 (from burner to reflector) Form #00 Dec 05 rev A -9-
8.) HEATER ASSEMBLY OVERVIEW - LINEAR TUBE CONFIGURATIONS Fig. 7 Typical Assembly Overview (LRL5) Reflector - 5 Reflector - 05 U Type Speed Clip Reflector - End Panel ( each) Tube Support/ Hanger Bracket ( each) 76. ( ) Tube x 57 Burner Box Torctite Coupling ( each) Reflector Clamp with Screw (typical) 7 90 69 See Detail - A Burner Box Suspension Chain See Detail - B (from burner to reflector) 9 (from burner to hanger) Fan Assembly #0 Self-Drill Screws (Typical all tube couplings.) U-Bolt Clamp & 5/6" Hex Nuts (typical) Suspension Chain See Detail - B 50 (reflector overlap) Clamp in locked position. Clamp in open position. Clamp Detail - A Clamp Detail - B Form #00-0- Dec 05 rev A
U Type Speed Clip Reflector - End Panel ( each) Burner Box Burner Box Suspension Chain Typical Assembly Overview (LRL5) U Type Speed Clip (this joint only) Turbulators Reflector - 05 ( each) 76. ( ) Tube x 57 Torctite Coupling ( each) 76. ( ) Tube x 57 Reflector Clamp with Screw (typical) 90 U-Bolt Clamp & 5/6" Hex Nuts (typical) #0 Self-Drill Screws (Typical all tube couplings.) 065 Tube Support/ Hanger Bracket ( each) 850 See Detail - B Suspension Chain See Detail - B 69 50 (reflector overlap - typical) See Detail - A See Detail - B (from burner to reflector) Clamp in locked position. Clamp in open position. 9 (from burner to hanger) Clamp Detail - A Clamp Detail - B Fan Assembly Fig. 7a Form #00 Dec 05 rev A --
Reflector - End Panel ( each) U Type Speed Clip Burner Box 66 Burner Box Suspension Chain Typical Assembly Overview (LRL0 & LRL5) U Type Speed Clip (this joint only) Reflector - 05 ( each) 0.6 ( ) Tube x 08 each Tube Support/ Hanger Bracket ( each) #0 Self-Drill Screws (Typical all tube couplings.) U-Bolt Clamp & 5/6" Hex Nuts (typical) 850 Suspension Chain Torctite Coupling ( each) Reflector Clamp with Screw (typical) 065 See Detail - B 90 See Detail - B 50 (reflector overlap - typical) See Detail - A See Detail - B 88 (from burner to reflector) Clamp in locked position. Clamp in open position. 6 (from burner to hanger) Clamp Detail - A Clamp Detail - B Turbulators Fan Assembly Fig. 8 Form #00 -- Dec 05 rev A
Burner Box Suspension Chain Typical Assembly Overview (LRL0 & LRL5) Reflector - 05 ( each) Reflector - End Panel ( each) 0.6 ( ) Tube x 08 each U Type Speed Clip Reflector Clamp with Screw (typical) U-Bolt Clamp & 5/6" Hex Nuts (typical) #0 Self-Drill Screws (Typical all tube couplings.) 960 Suspension Chain Burner Box Torctite Coupling (5 each) Tube Support/ Hanger Bracket (5 each) 886 086 See Detail - B 66 960 See Detail - A See Detail - B See Detail - A 50 (reflector overlap - typical) See Detail - B 88 (from burner to reflector) Clamp in locked position. Clamp in open position. 6 (from burner to hanger) Clamp Detail - A Clamp Detail - B Turbulators Fan Assembly Fig. 9 Form #00 Dec 05 rev A --
9.0) TYPICAL SUSPENSION METHODS t with standing their limited scope, the appliance should be installed in accordance with the relevant provisions of any National Gas Safety (Installation and Use) Regulations. Due account should also be taken of any obligations arising from any National Health and Safety at Work Regulations, National and Local Building Regulations and National Electrical Wiring Regulations. The appliance must be installed, and where necessary, converted for use on other gases, by a qualified installer. CRUSH HAZARD Burner must be secured to the mounting flange with nuts. All materials used to suspend the heater must have a minimum working load of 5kg. All S Hooks must be crimped closed. Never use the heater to support a ladder or other access equipment. Failure to do so may result in death, serious injury or property damage. Various means of suspending the heater can be used. See the following drawings for typical examples. a. Use only noncombustible materials for suspending hangers and brackets. b. Linear Tube Heaters should be suspended to provide a slope of 0.5 degree up to the fan (5 to 50mm). The appliance should be located with respect to building construction and other equipment to permit access to the appliance for servicing etc. c. U-Tube Heaters should be suspended horizontally along the length. d. Turnbuckles can be used with chains to allow leveling of the heater. All S hooks and eye bolts must be manually crimped closed by the installer. e. For suspending the appliance it is recommended that suitable protected welded chain (Ø mm x 65 links per m) or Ø 8mm min mild steel drop rods and suitable brackets are used. Attach the chains or drop rods to the hanger brackets where shown providing at least Ø 5mm closed link hooks are used chains may be attached directly to the hanger brackets. f. Heaters subject to vibration must be provided with vibration isolating hangers. g. Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure with adequate load capacity. h. Hanging points are fixed along the length of heater to accommodate trim pieces. Secondary steel work may be required to span between supporting beams. i. The appliance should be located with respect to building construction and other equipment to permit access to the appliance for servicing etc. Space-Ray recommends that the body sections be suspended using chains with turnbuckles. This will allow slight adjustments after assembly and heater expansion/ contraction during operation. If a trapeze method is used for tube support/hanger brackets (shown below), the minimum chain length for the two connecting chains is 9 mm to minimize any vibration that might be generated by the draft inducer assembly. If these chains must be less than 9 mm, then do not use the trapeze method and, instead, use individual chains on each tube support/hanger bracket. IMPORTANT: When U-Tube Heaters are angle mounted (see Fig 0) the fan should be assembled to the higher of the two emitter tubes as shown. Form #00 -- Dec 05 rev A
LRU5, LRU5 LRU0, LRU5, LRU0, LRU5 LRL5, LRL5, LRL0, LRL5, LRL0, LRL5 Latch Latch Latch Latch Neon Lights Horizontal Mounting Neon Lights Horizontal Mounting Neon Lights Horizontal Mounting Neon Lights Horizontal Mounting (with alternate trapeze hanging method) Latch Latch Latch 0 Neon Lights Angle Mounting ( 0 MAX.) 0 Neon Lights Angle Mounting ( 0 MAX.) 0 Neon Lights Angle Mounting ( 0 MAX.) Fig. 0 Fig. 9.) BURNER BOX SUPPORT DETAILS. The burner box must be supported with a welded chain after overall heater suspension is complete. This is to prevent burner from sagging which may cause the tube to burn tube out prematurely. Assemble bracket and turnbuckle to inlet end of burner as shown. Fig. Turnbuckle Bracket Adjust turnbuckle to level control. Welded Chain / Deg. M6 Nut & Washer Level Lights must face down. Angle up to fan 50mm over the length of the heater. (linear heaters). Adjust the turnbuckle until control box is level. Use a leveling device to verify. Failure to install the burner box suspension chain vertically will void the manufacturers warranty. Linear heaters must be angled up from the burner box. Failure to do so may result in overheating of internal components resulting in equipment failure. Form #00 Dec 05 rev A -5-
9.) USER INSTRUCTION LABEL The User Instruction label shown below is supplied with each heater. Affix this label adjacent to low level user controls, such as thermostats, time clocks or control panels.. TURN ON GAS SUPPLY. OVERHEAD RADIANT HEATER OPERATING INSTRUCTIONS. SET TIME SWITCHES OR THERMOSTATS TO DEMAND HEAT.. SWITCH ON ELECTRICITY SUPPLY. RED NEON INDICATOR ON.. BURNER SHOULD IGNITE WITHIN 0 SECONDS, RED AND AMBER NEON INDICATOR ON. 5. IF IGNITION IS NOT ACHIEVED DURING 0 SECOND IGNITION PERIOD LOCKOUT OCCURS. THIS IS INDICATED BY THE AMBER NEON OFF. INTERUPT ELECTRICITY SUPPLY TO APPLIANCE FOR 5 SECONDS TO RESET IGNITION CONTROL. IF A FIRST RESET IS NOT SUCCESSFUL, WAIT AT LEAST 5 SECONDS BEFORE REPEATING PROCEDURE. 6. IF FLAME IS LOST DURING NORMAL RUNNING, THE AUTOMATIC IGNITION CONTROL WILL REPEAT START PROCEDURE AS AT ABOVE. 7. IF THE APPLIANCE FAILS TO IGNITE AFTER SECOND START SEQUENCE, SWITCH OFF ELECTRICITY SUPPLY TO APPLIANCE AND CALL SERVICE ENGINEER. 8. TO SHUT DOWN APPLIANCE, TURN OFF GAS AND ELECTRICITY SUPPLIES. Fig. AFFIX THIS LABEL ADJACENT TO LOW LEVEL USER CONTROL. 600 rev A 0.0) TYPICAL HEATER ASSEMBLY CUT HAZARD Sheet metal parts, particularly reflectors and vent have sharp edges. Always use gloves when handling. Failure to do so may result in death, serious injury or property damage. See heater dimensions and assembly overview (Sections 7.0 through 8.) for each U-model and Linear model configurations. During field assembly of the heater body sections, the recommended procedure is as follows:. Determine the actual layout of the system first before hanging heater sections. Consideration must also be taken for flue pipe, fresh air ducting, gas piping, clearances to combustibles, etc. before hanging heater.. Install the heater suspension using chains or other type methods outlined in Section 9 Typical Suspension Methods. Space these per the assembly overview for each heater.. Space two () tube support/hanger brackets at distances indicated in each assembly overview for the first tube section. te: The distances are measured from center of the slotted holes of each support/hanger bracket.. Place tubes over these brackets with the welded seam facing down toward the ground. Failure to assemble the tube with the seam facing down will void the manufacturer s warranty. Secure the tubes to each support/hanger bracket using U-bolt clamps and 5/6-8 nuts provided. 5. Raise the tube section up to the suspension chain (or other methods), using S hooks to attach the tube support brackets. Hang each tube section individually. DO NOT assemble all of the heater tube sections together on the ground and attempt to hang the entire system. Provide a slope of 0.5 degree up to the fan on linear tube heaters. 6. Continue to pre-assemble and hang each additional section as before. Join each section together using Torctite couplings as described in Section 0. Tube Coupling Details. 7. Insert turbulators (where required) into the tube sections as shown in Section 0. Inserting Turbulators. 8. Place U-bend (U-model heaters only) as shown in Section 0. Attaching U-Bend U Bend. 9. Place main body reflector panels over each of the tube support/hanger brackets installed above. 0. Attach burner box and fan assembly as shown in Sections 0. and 0.5 respectively.. Slide reflector panels and space between burner box and U-bend (U-model heaters only) as indicated on heater dimension drawings. Reflectors must overlap approximately as shown on the dimension drawings. Form #00-6- Dec 05 rev A
. Secure reflectors to tube support/hanger brackets using the screws and clamps (supplied in fastening kits). te: Refer to details A or B of each assembly overview drawing for the required open or closed positions of the clamps. These positions enable reflectors to side or remain stationary during operation of heater.. Place end reflector panels flush to each end of main heater reflector panels and secure by spacing two () U- type speed clips (supplied in fastening kits) evenly on edges of each reflector flange.. Make all final gas and electric connections as outlined later in the instructions. 5. Affix user instruction label adjacent to controls. See section 9.. Failure to assemble the tube with the seam facing down will void the manufacturer s warranty. 0.) TUBE COUPLING DETAILS Join the tube sections together and secure with tube couplings as described below. te: The heater tube section should be provided a slope of 0.5 degree up to the fan. SUSPENSION HAZARD The following coupling tightening instructions MUST be followed properly to ensure the integrity of the tube connections. Two #0 self-drilling screws MUST be installed at every coupling as shown in the instructions below. Failure to do so may result in death, serious injury or property damage.. Place the compression coupling over the end of the tube.. Use the small hole at the centerline of the coupling to check that the coupling is inserted correctly.. Partially tighten the bolt nearest the end of the tube (approximately half closed). Tube Center end of Tube with hole Tube Coupling Partially tighten this bolt Fig.. Slide the next tube into the coupling. 5. Make sure both tube ends are butted together. 6. Finish tightening both bolts to 5-80 Nm torque to ensure a complete seal. 7. Use the two self-drilling screws through the pre-punched holes to secure the tubes in the coupling. Form #00 Dec 05 rev A -7-
Center both tubes with hole 5 7 Tube Coupling #0 Self-Drilling Screws (QTY ) Fig. 5 8. Check to ensure that the hardware is completely closed and the band is seated on the reaction block and interference pins as illustrated above. 9. Once all the heater body sections are attached, make sure that the heater system is level. If it is not, slight adjustments can be made using the turnbuckles. (See Section 9.) 6 Band Force Bars Reaction Block Bolt Interference Pins CORRECT INSTALLATION INCORRECT INSTALLATION Fig. 6 Important: NEVER reuse a coupling. Always install a new coupling only and torque as per instructions above and the diagrams above. 0.) INSERTING TURBULATORS CARBON MONOXIDE HAZARD The heater must be assembled with the correct number of turbulator sections and tube length for the rated heat input. The turbulator must be installed in the last tube section as shown. Failure to do so may result in death, serious injury, property damage or illness from Carbon Monoxide poisoning.. Assemble the turbulators together by interlocking the slotted end portions.. Slide these into the last tube sections located at the U-bend as shown for U-Model Models or into the last tube section located at the fan as shown for Linear Model heaters.. Align turbulator end flush with end of tube. te: Refer to the table below for quantities of turbulators required for each heater model. Form #00-8- Dec 05 rev A
U-MODEL HEATERS Turbulators on Burner Leg at U-Bend End Bottom View Turbulators on Fan Leg at U-Bend End LINEAR MODEL HEATERS Bottom View Turbulators at Fan End End View Turbulators (insert in flat position) a. 65mm wide x 57mm long b. 90mm wide x 60mm long Fig. 7 Table Radiant Tube a. 76.mm diameter b. 0.6mm diameter U-Model Heaters Linear Model Heaters MODEL Turbulator Sections Burner Leg Fan Leg Fan End LRL 5 n/a - - - LRU 5 n/a - - - LRL 5 65mm x 57mm - - LRU 5 65mm x 57mm - - LRL 0 90mm x 60mm - - 9 LRU 0 90mm x 60mm 5 - LRL 5 90mm x 60mm - - 5 LRU 5 90mm x 60mm - LRL 0 90mm x 60mm - - LRU 0 90mm x 60mm - - LRL 5 90mm x 60mm - - - LRU 5 90mm x 60mm - - - Form #00 Dec 05 rev A -9-
0.) ATTACHING U-BEND U-Bend (76.mm Tubes) T. Assemble the U-Bend to the tubes with the two () threaded holes facing downwards, ensuring that the tubes engage fully.. Using two () 5/6 BSW hexagon socket setscrews (from fastening pack) secure the U-Bend to the radiant tubes. IMPORTANT: Failure to assemble the radiant tubes with their welded seam facing away from the reflector will void the manufactures warranty. U-Bend (0.6mm Tubes). Assemble the U-Bend to the tubes, ensuring that the tubes engage fully.. Drill one Ø 5.5mm hole through the U-Bend and radiant tube in the lower surface of each leg at a distance midway along the swaged portion of the U-Bend Bend.. Rivet the U-Bend to the radiant tubes using the two Ø 5 x 0 rivets provided (from fastening pack). IMPORTANT: Failure to assemble the radiant tubes with their welded seam facing away from the reflector will void the manufactures warranty. LRU 5/5 U-Bend Attachment (76.mm tubes) te: Welded seam of tube must be positioned on bottom side. 5/6 BSW Hexagon Socket Setscrews LRU 0/5/0/5 U-Bend Attachment (0.6mm tubes) te: Welded seam of tube must be positioned on bottom side. Drill through - Ø 5.5mm. Secure using Ø 5 x 0 rivets. Bottom View Bottom View Fig. 8 Fig. 9 Form #00-0- Dec 05 rev A
0.) ATTACHING BURNER BOX ASSEMBLY END VIEW (mounting position) Warning: LIGHTS MUST FACE DOWN. Failure to do so will result in overheating the ignition module and will void the warranty. Torctite Coupling Radiant Tube (76.mm) Radiant Tube (0.6mm) Torctite Coupling #0 Self-Drilling Screws (QTY ) Tube Connection (Ø 76.mm) Models: LRL5, LRL5, LRU5, LRU5 #0 Self-Drilling Screws (QTY ) Tube Connection (Ø 0.6mm) Models: LRL0, LRL5, LRL0, LRL5, LRU0, LRU5,LRU0, LRU5 Fig. 0 Fig. a. Place a Torctite Coupling over the end of the Radiant Tube (refer to Section 0. Tube Coupling Details ). Assemble the Burner Box to the Radiant Tube ensuring that it engages fully into the Torctite Coupling and is positioned vertically. Tighten the bolts of the Torctite Coupling to secure the Burner Box to the Radiant Tube, taking care to support the Burner Box in line with the axis of the tube. NOTE: Tighten the Torctite Coupling bolts alternately while continually checking for slackness of the joint. b. Assemble the end reflector flush with the end of the main body reflector. Secure by sliding speed clips (supplied in fastening kit) onto the reflector edges. Evenly space the speed clips on the sides and top of the reflectors to provide a snug fit. Form #00 Dec 05 rev A --
0.5) ATTACHING FAN ASSEMBLY Torctite Coupling Radiant Tube (76.mm) Torctite Coupling Radiant Tube (0.6mm) #0 Self-Drilling Screws (QTY ) Tube Connection (Ø 76.mm) Models: LRL5, LRL5, LRU5, LRU5 Tube Connection (Ø 0.6mm) Models: LRL0, LRL5, LRL0, LRL5, LRU0, LRU5,LRU0, LRU5 #0 Self-Drilling Screws (QTY ) Fig. Fig. a. Place a Torctite Coupling over the end of the Radiant Tube (refer to Section 0. Tube Coupling Details ). Assemble the Fan Assembly to the Radiant Tube and position the fan outlet pointing upwards for flueless applications. Tighten the bolts of the Torctite Coupling to secure the Fan Assembly to the Radiant Tube, taking care to support the Fan Assembly in line with the axis of the tube. NOTE: Tighten the Torctite Coupling bolts alternately while continually checking for slackness of the joint. b. Assemble the end reflector flush with the end of the main body reflector. Secure by sliding speed clips (supplied in fastening kit) onto the reflector edges. Evenly space the speed clips on the sides and top of the reflectors to provide a snug fit..0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely. Flexible metal gas hoses must be installed without any twists or kinks in them. The hose will move during operation of the heater and it can crack if it is twisted. DO NOT use an open flame of any kind to test for leaks. Failure to do so may result in death, serious injury of property damage. IMPORTANT BEFORE CONNECTING NECTING THE GAS TO THE HEATER a. Connect to the supply tank or manifold in accordance with state or local building codes. Authorities having jurisdiction should be consulted before the installation is made. b. Check that the gas fuel on the burner rating plate matches the fuel for the application. c. Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other equipment connected to the line. d. Check that the calculated supply pressure with all gas appliances and heaters operating will not drop below the minimum supply pressure required for these heaters. See Table Below. Table Gas type Appliance minal Supply Maximum Minimum Supply Setting Pressure Category Pressure Supply Pressure Pressure Natural Gas (G0) H 0 mbar 5 mbar 7 mbar.5 mbar LPG (G) P 7 mbar 5 mbar 0 mbar 5 mbar e. All gas supply lines must be located in accordance with the required clearances to combustibles from the heater as listed on the clearances label of the heater and (Section.0) of this manual. f. Pipe joint compounds must be resistant to the action of liquefied petroleum gases. g. Tube heaters will expand/contract during operation. Use an approved flexible connector for connections between the rigid piping and the heater. A union should be installed before the control box inlet. An approved shut off valve should be installed within.8m of the union. Form #00 -- Dec 05 rev A
h. The gas pipe, flexible hose and connections must be self-supporting. The gas pipe work must not bear any of the weight of the heater or any other suspended assembly. i. This appliance is equipped with a step-opening, combination gas valve. The maximum supply pressure to the appliance is 60 mbar. If the line pressure is more than the maximum supply pressure, then a second stage regulator which corresponds to the supply pressure must be used. j. After all gas connections have been made, make sure the heater and all gas outlets are turned off before the main gas supply is turned on slowly. Turn the gas supply pressure on and check for leaks. k. If a nd stage regulator is used, the ball valve down-stream in the supply line must be closed when purging the gas lines to prevent gas seeping through it. If initial gas pressure is higher than 60 mbar the redundant combination gas valve is designed to lock out. Pressure build-up in the supply lines prior to the heater must be released before proper heater operation. l. High gas pressure regulators need to be installed upstream of flexible gas lines. m. The entire gas supply system must be checked for leaks prior to heater operation. KEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS Approved Flexible Connector Gas Supply Piping 6 to cm 5cm Max. Displacement Manual Gas Shut Off Valve Sediment Trap (Drip Leg) Second Stage Regulator with Vent Leak Limiter to reduce the Supply Pressure below 60mbar if required Fig. Alternate Supply Locations Adaptor R - / male Control Box END VIEW Movement SIDE VIEW Adaptor R - / female Fig. 5 INCORRECT POSITIONS Movement Movement WRONG WRONG Movement WRONG Movement WRONG Fig. 6 Radiant tube heaters will expand and contract during operation. Therefore it is essential to provide a flexible metallic hose, which must conform, to national or Local Regulations, to connect the appliance to the gas supply. Minimum size to be ½" (.7mm x m long) bore. The gas pipe, flexible hose and connections must be self-supporting. The gas pipe work must not bear any of the weight of the heater or any other suspended assembly. Form #00 Dec 05 rev A --
.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION CHECKING GAS PRESSURES a. Switch off the gas and electricity and gas supply to the appliance. NOTE: Turn off manual shutoff at gas line otherwise gas comes out. b. Connect a manometer to the test nipple protruding from the rear panel of the Control Box (adjacent to the Air Inlet Adaptor). See Fig. 7. Open the Control Box door after releasing the two toggle latches. Test Nipple (manometer tube connection) Pressure Test Nipple LEFT (Gas In) Pressure Test Nipple RIGHT (Gas Out) + - 5 mbar Control End View Digital or Water Column Manometer scale 0-00mbar Manometer Tubing Pressure Govenor Adjuster Control Front View (access panel not shown) Fig. 7 TO CHECK THE GAS SUPPLY PRESSURE a. Unscrew the sealing screw (two turns) of the LEFT (Gas IN) Control Valve test nipple and connect the free end of the manometer tube (permanently connected to the manometer test nipple inside the side panel of the control box) to this test nipple (See Fig. 7). Close the control box door and secure with the two toggle latches. b. Ignite the appliance burner by switching on the electricity supply to the appliance and check that the manometer reading is as stated below for the gas type the appliance is "adjusted for" (see the Data Label affixed to the Control Box door). See table for gas supply. c. Switch off the electricity supply to the appliance open the control box door and remove the manometer tube from the LEFT (Gas IN) control valve test nipple. Screw in the test nipple sealing screw. TO CHECK THE BURNER SETTING PRESSURE a. Unscrew the sealing screw (two turns) of the RIGHT (Gas OUT) Control Valve test nipple and connect the free end of the manometer tube (permanently connected to the manometer test nipple inside the side panel of the control box) to this test nipple (See Fig. 7). Close the control box door and secure with the two toggle latches. b. Ignite the appliance burner by switching on the electricity supply to the appliance and check that the manometer reading is as stated below for the gas type the appliance is adjusted for (see the Data Label affixed to the control box door). Category H: gas type G0 (natural): setting pressure Category P: gas type G (propane): setting pressure.5mbar 5mbar c. In the event that the burner setting pressure is incorrect, switch off the electricity supply to the appliance and remove the cap from the integral pressure governor for the Control Valve (see Fig. 7). Close the control box door and switch on the electricity supply to the appliance to ignite the burner. Remove the plug from the control box door and insert a suitable screwdriver through the exposed hole in the box to locate the governor adjusting screw. Adjust the pressure by turning the pressure governor adjusting screw clockwise to increase or anti-clockwise to decrease the burner setting pressure. See Fig. 8. Form #00 -- Dec 05 rev A
+ - 5 mbar Remove hole plug. Use screwdriver for pressure adjustment at govenor. Fig. 8 d. Upon obtaining the correct burner setting pressure switch off the electricity supply to the appliance, remove the screwdriver, replace the plug into the upper surface of the control box door and open the door. Remove the manometer tube from the RIGHT (Gas OUT) Control Valve test nipple and screw in the test nipple sealing screw. Replace the cap from the integral pressure governor (see Fig. 7). Close the control box door and secure with the two toggle latches. FLAME SUPERVISION a. To check the operation of the flame supervision equipment, run the appliance normally, turn off the gas supply at the gas isolation valve and observe that the amber neon indicator remains illuminated. b. After a purge period of 0 seconds (minimum) the solenoid valves and the ignition spark electrode will be reenergized and with the gas still turned off, the ignition control will go to "lockout" condition after a further seconds (maximum). Amber neon indicator extinguished. c. Switch off the electricity supply to the appliance for a period of 5 seconds before attempting to re-ignite the burner. (see Section.0). Form #00 Dec 05 rev A -5-
.0) ELECTRICAL CONNECTIONS ELECTRIC SHOCK HAZARD Disconnect electrical power and gas supply before servicing. This appliance must be connected to earth. Failure to do so may result in death or serious injury. a. The electrical wiring to this heater must be installed in accordance with the latest or current National Regulations and any Local Regulations, which apply. Electrical supply Current rating 0.55 Fuse externally 0V~50Hz 5W A. Using a suitable cable connector and twin core and earth PVC covered flexible supply cable, (0.5 mm to National or Local standard specification) connect the fan leads to the pin plug provided (fastenings pack) as follows:- Brown (red) - to terminal marked L Blue (Black) - to terminal marked N Green/Yellow - to terminal marked Connect this pin plug to the electrical socket (marked ) mounted in the side of the Control Box. Due consideration should be given to the required clearance from combustibles (see section.0) when routing the cable from Fan to Control Box.. Using twin core and earth flexible supply cable, as suitable for 0V~50Hz 5W supply, connect the pin electrical socket provided (fastenings pack) as follows:- Brown (red) - to terminal marked L Blue (Black) - to terminal marked N Green/Yellow - to terminal marked Connect this electrical socket to the pin plug (marked 0V~50Hz) mounted in the side of the Control Box. External fuse rating required - A NOTE: It is important for the correct ct function of the appliance for the polarity of the electrical supply to be correct. Single Heaters per Thermostat connection diagram E N L GREEN/YELLOW BLUE BROWN Thermostat Service Switch L N Thermostat Service Switch Continue To Additional Heaters L N Heater Heater Fig. 9 Form #00-6- Dec 05 rev A