Saunier Duval Clima, S.A. INSTALLATION MANUAL SDC 050 W SDC 065 W SDC 035 M2 SDC 035 MP3 SDC 050 M2 SDC 050 MP3 SDC 075 M2 SDC 090 M3 SDC 090 MP4 SDH 050 W SDH 065 W SDH 050 M2 SDH 060 M2 SDH 075 M2 SDH 100 M3 Installations Tips...3 Standard Parts...3 Units Location... 4-5 Pipe Lenght...5 Indoor Unit Installation... 6-7 Outdoor Unit Installation... 8-11 Wiring Diagrams... 12-15
1- INSTALLATION TIPS The installation shall be made by authorised personal only. (1) For the room air conditioner to operate satisfactorily, install it as outlined in this installation manual. (2) Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standard parts. (3) Installation work must be performed in accordance with national wiring standards by authorised personnel only. (4) Never cut the power cord, lengthen or shorten the cord. (5) Also, do not use an extension cord. (6) Do not turn on the power until all installation work is complete. - Be careful not to scratch the room air conditioner when handling it. - After installation, explain correct operation to the customer. - Let the customer keep this installation manual. STANDARD PARTS Name Qty. Application Indoor Unit Wall hook bracket 1 For suspending the indoor unit from the wall. Tapping screw (Large) Not for all models For wall hook bracket installation. Remote control Remote control 1 Use for air conditioner operation Support 1 Use as remote control unit holder Battery 2 For remote control unit Tapping screw 2 For installing the remote control unit holder. - Install at a place that can withstand the weight of the indoor and outdoor units and install positively so that the units will not topple or fall. (1) Do not install where it is the danger of combustible gas leakage. (2) Do not install near heat sources. (3) If children may approach the unit, take preventive measures so that they cannot reach the unit. 3
2- UNITS LOCATION Decide the mounting position together with the customer as follows: 1. INDOOR UNIT (1) The inlet and outlet ports should not be obstructed, the air should be able to blow all over the room. (2) Do not install the unit where it will be exposed to direct sunlight. (3) Install the unit where connection to the outdoor unit is easy. (4) Install the unit where the drain pipe can be easily installed. (5) Take servicing, etc. into consideration and leave the spaces shown below. Also install the unit where the fi lter can be removed. INDOOR UNIT DIMENSIONS MODEL Height Width Depth Kg. 025 WI 278 812 201 9 kg 025 C/H WI 250 680 177 7 kg 035 C/H WI 298 900 190 10 kg 035 WI 278 812 201 9 kg 050 WI 320 1.020 222 13 kg 065 WI 320 1.190 210 17 kg Units in mm. 2. OUTDOOR UNIT (1) If possible, do not install the unit where it will be exposed to direct sunlight. (If necessary, install a blind that does not interfere with the air fl ow. (2) Install de outdoor unit in a place where it will be free from being dirty or getting by rain as much as possible. (3) During heating operation, drain water fl ows from the outdoor unit. Therefore, install the outdoor unit in a place where the drain water fl ow will not be obstructed. (Heat pump model only). (4) Do not place animals and plants in the path of the warm air. (5) Take the air conditioner weight into account and select a place where noise and vibration are less. (6) Select a place so that the warm air and noise from the air conditioner do not disturb neighbours. (7) Provide the space so that the air fl ow is not blocked. Also for effi cient operation, leave open three or the four directions front, rear and both sides. 4
2- UNITS LOCATION (8) When the outdoor unit will be exposed to strong wind, fasten it with bolts at the places indicated by the arrows. (9) When installing the drain pipe, plug another hole () in the bottom of the outdoor unit with drain cap so there is no water leakage. con un tappo di drenaggio affi nché non avvengano delle fughe di acqua. MAXIMUM PIPING LENGTH & REFRIGERANT CHARGE PIPING MAX. HEIGHT REFRIGERANT Gas Liquide Max. Lenght Over IU Down IU Charge(g) Max. Lenght SDC 050 W 5/8 3/8 25 m 15 m 8 m 1.500 g 10 m SDH 050 W 5/8 3/8 25 m 15 m 8 m (1) 1.500 g 10 m SDC 065 W 5/8 3/8 30 m 25 m 15 m 1.850 g 10 m SDH 065 W 5/8 3/8 30 m 25 m 15 m (1) 1.850 g 10 m SDC 035 M2 025 CWI 3/8 1/4 15 m 5 m 5 m 1.350 g 10 m 025 CWI 3/8 1/4 (both) 5 m 5 m (both) SDC 035 MP3 035 CWI 1/2 1/4 15 m 15 m 8 m 025 CWI 3/8 1/4 15 m 5 m 5 m 1.350 g 10 m 025 CWI 3/8 1/4 (both) 5 m 5 m (all) SDC 050 M2 025 WI 3/8 1/4 15 m 15 m 8 m 1.500 g 10 m 025 WI 3/8 1/4 15 m 15 m 8 m (both) SDC 050 MP3 050 WI 5/8 3/8 25 m 15 m 8 m 025 WI 3/8 1/4 15 m 5 m 5 m 1.500 g 10 m 025 WI 3/8 1/4 (both) 5 m 5 m (all) SDC 075 M2 050 WI 5/8 3/8 25 m 15 m 8 m 1.500 g 10 m 025 WI 3/8 1/4 15 m 8 m 5 m 730 g 10 m SDC 090 M3W 050 WI 5/8 3/8 25 m 15 m 8 m 1.500 g 025 WI 3/8 1/4 15 m 5 m 5 m 1.200 g 10 m 025 WI 3/8 1/4 (both) 5 m 5 m (all) SDC 090 MP4 050 WI 5/8 3/8 25 m 15 m 8 m 1.500 g 10 m 035 WI 1/2 1/4 15 m 8 m 8 m 10 m 025 WI 3/8 1/4 15 m 5 m 5 m 1.200 g 10 m 025 WI 3/8 1/4 (both) 5 m 5 m (all) SDH 050 M2 025 WI 3/8 1/4 15 m 8 m 8 m (1) 730 g 10 m 025 WI 3/8 1/4 15 m 8 m 8 m (1) 730 g 10 m SDH 060 M2 025 WI 3/8 1/4 15 m 8 m 8 m (1) 730 g 10 m 035 WI 1/2 1/4 15 m 8 m 8 m (1) 1.200 g 10 m SDH 075 M2 SDH 025 WI 3/8 1/4 15 m 8 m 8 m (1) 800 g 10 m SDH 050 WI 5/8 3/8 25 m 15 m 8 m (1) 1.500 g 10 m SDH 100 M3 025 WI 3/8 1/4 15 m 8 m 8 m (1) 730 g 10 m 025 WI 3/8 1/4 15 m 8 m 8 m (1) 730 g 10 m 050 WI 5/8 3/8 25 m 15 m 8 m (1) 1.500 g 10 m (1) Indispensable to place intermediate siphon. 5
3- INDOOR UNIT INSTALLATION INSTALLATION PROCEDURE Install the air conditioner as follow: INDOOR UNIT INSTALLATION The piping can be connected in the fi ve directions indicated by 1,2,3,4, and 5 shown below. When the piping is connected in direction 2 and 5, cut along the piping groove in the side of the front cabinet with a hacksaw. When connecting the piping in direction 3, cut a notch in the thin wall at the bottom of the front cabinet. 2. CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING (1) Cut a 80 mm. diameter hole in the wall at the position shown below. (2) When cutting the wall hole at the inside of the installa tion frame, cut the hole at least 10 mm. below or more. (3) Cut the hole so that the outside end is lower than (5 to 10 mm.) the inside end. (4) Always align the center of the wall hole. If misaligned, water leakage will occur. (5) Cut the wall pipe to match the wall thickness and stick the pipe through the hole. (6) For 5 left piping and 2 right piping, cut the hole a little lower so that drain water will fl ow freely. 1. INSTALLING THE WALL HOOK BRACKET (1) Install the wall hook bracket so that it is correctly positioned horizontally and vertically. If the wall hook bracket is tilts, water will drip to the fl oor. (2) Install the wall hook bracket so that it is strong enough to withstand the weight of the indoor unit. (3) Fasten the wall hook bracket to the wall with 6 or more screws through the holes near the outer edge of the bracket. - Check that there is no rattle at the wall hook bracket. If the wall pipe is not used, the cord interconnecting the indoor and outdoor units may touch metal and cause electric leakage. Install the wall hook bracket horizontally and perpendicularly. 3. FORMING THE DRAIN HOSE AND PIPE (1) Do not remove the fl are nut from the indoor unit pipe until immediately before connecting the connection pipe. (2) To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of curvature of 70 mm. Or over. (3) If the pipe is bent repeatedly at the same place, it will break. 6
3- INDOOR UNIT INSTALLATION - Install the indoor Unit piping in the direction of the wall hole and bind the drain hose and pipe together with vinyl tape. - Install the piping so that the drain hose is at the bottom. - Bend the connection piping at a bend radius of 70 mm. or more and install no more than 35 mm. from the wall. - When extending the drain hose at the indoor unit, install the drain insulation. - Perform INDOOR UNIT WIRING (in separated sheet) before performing this piping. - Wrap the pipes of the indoor unit that are visible from the outdoor with decorative tape. - After passing the indoor piping and drain hose through the wall hole, hang the indoor unit on the hooks of the wall hook bracket. - Place the indoor unit drain hose behind the drain pipe. 5. INSTALLING THE INDOOR UNIT - Hang the indoor unit from the hooks at the top of the wall hook bracket. - Insert the spacer, etc. between the indoor unit and the wall hook bracket and separate the bottom of the indoor unit from the wall. 4. INSTALLING THE DRAIN HOSE - Insert the drain hose into the drain port. - For left piping and left rear piping, align the marks n the wall hook bracket and shape the connection pipe. 6. CHECK THAT: - The top and bottom hooks are hooked fi rmly and the indoor unit does not move to the front and rear or left and right. (Fig. 12) - The indoor unit is accurately positioned horizontally an vertically. - When connected from the left rear, the drain hose is at the bottom left of the wall pipe. 7
4- OUTDOOR UNIT INSTALLATION PIPE CONNECTIONS MODEL Liquid Gas 025 (C/H) WI 1/4 3/8 035 (C/H) WI 1/4 1/2 050 WI 3/8 5/8 065 WI 3/8 5/8 2- OUTDOOR UNIT INSTALLATION - Set the unit on a strong stand, install protective rubber pieces under it. - Do not install the unit directly on the ground, because it will cause trouble. - Install the unit where it will not be tilted by more than 5º. OUTDOOR UNITS DIMENSIONS 3. CHECKING THE PIPE CONNECTIONS FOR GAS LEAKING - For both the indoor and outdoor unit sides, check the joints for gas leaking by the use of a gas leakage detector without fail when the pipes are connected. 4. HEAT INSULATION ON THE PIPE JOINTS - Put coupler heat insulator on the joints. AIR PURGE - Close the high pressure side valve fully. - Check if the piping connections are secure. - Check that the stems of both 3- way valves are closed fully. - Connect the gauge manifold service hose to the charging port of the 3- way valve (side with the projection of pushing in the valve core). - Open the low pressure side valve of the gauge manifold fully. - Operate the vacuum pump and start pump down. - Pump down the system for at least 15 minutes, then check if the compound pressure gauge reads - 100kPa (- 76 cm Hg, -1bar) Units in mm. 8
4- OUTDOOR UNIT INSTALLATION - At the end of pump down, close the low pressure side gauge of the gauge manifold fully and stop the vacuum pump. - Slowly loosen the valve stem of the 3- way valve. When the compound pressure gauge reading reaches 1-2 kg/ cm2, retighten the valve stem and disconnect the service hose from the 3- way valve charging port. (If the stem of the 3- way valve is opened fully before the service hose is disconnected, it may be difficult to disconnect the service hose.) - Fully open the valve stems of both 3- way valves using a hexagon wrench. (After the valve stem begins to turn, turn it with a torque of less than 2.9 N- m (30 kgf- cm) until its stop turning.) - Firmly tighten both 3- way valves blank cap and the charging port cap. WARNING! (1) When moving and installing the air conditioner, do not mix gas other than the specifi ed refrigerant (R-22) inside the refrigerant cycle. (2) When adding refrigerant, add the refrigerant from the charging port at the completion of work. 5- GAS LEAKAGE INSPECTION WARNING!- After connecting the piping, check the joints for gas leakage with gas leak detector. 6- POWER (1) The rate voltage of this product is monophase (230V/1Ph/50 Hz). (2) Use a circuit breaker an receptacle matched to the capacity of the room air conditioner. (3) The circuit breaker is installed in the permanent wiring. Always use circuit that can trip all the poles of the wiring and has an isolation distance of at least 3 mm. between the contacts of each pole. (4) Perform wiring work in accordance with standards so that the room air conditioner can be operated safely and positively. 7- ELECTRICAL WIRING ADDITIONAL CHARGE - Refrigerant suitable for a piping length of 10 m. Is charged in the indoor unit at the factory. - When the piping is longer than 10 m., additional charging is necessary. For the additional amount, see table below: (1) Connect the connection cords fi rmly to the terminal block. Imperfect installation may cause a fi re. (2) If the indoor unit connection cord (to the outdoor unit) and power supply are wired incorrectly, the air conditioner may be damaged. (3) Always connect the ground wire. REFRIGERANT PIPES ADDITIONAL CHARGE (grs) Aspiration Liquid R22 3/ 8 1/ 4 23 g/m 1/ 2 1/ 4 24 g/m 5/ 8 1/ 4 25 g/m 1/ 2 3/ 8 60 g/m 5/ 8 3/ 8 62 g/m 3/ 4 3/ 8 64 g/m 9
4- OUTDOOR UNIT INSTALLATION SDC/H 050 / 065 W SDC 035 M2 - SDC/H 050 M2 SDH 060 M2 SDH 075 M2 SDC 035 MP3 SDC 050 MP3 10
4- OUTDOOR UNIT INSTALLATION SDC 090 M3 SDH 100 M3 SDC 090 MP4 11
5- WIRING DIAGRAMS MODEL CABLE SECTION POWER INPUT Ud. A Ud. B Ud. C Ud. D SDC/H 050/065 W 2,5 1,5 --- --- --- SDC 035 M2 2,5 1,5 1,5 --- --- SDC 035 MP3 2,5 1,5 1,5 1,5 --- SDC 050 M2 2,5 1,5 1,5 --- --- SDC 050 MP3 2,5 1,5 1,5 1,5 --- SDH 050/060 M2 2,5 1,5 1,5 --- --- SDC/H 075 M2 4,0 1,5 1,5 --- --- SDH 090 M3 4,0 1,5 1,5 1,5 --- SDH 090 MP4 4,0 1,5 1,5 1,5 1,5 SDH 100 MP3 4,0 1,5 1,5 1,5 --- The installation of electric assault to the machine, it should have a switch of Bipolar court or Tetrapolar according to machine model, (monophase or treephase), of at least 3 mm of separation among contacts (norm IN- 60355-40). SDC/H 050 / 065 W SDC 035 M2 12
5- WIRING DIAGRAMS SDC 035 MP3 SDC 050 M2 SDC 050 MP3 13
5- WIRING DIAGRAMS SDC 075 M2 SDH 050 / 060 / 075 M2 SDC 090 M3 14
5- WIRING DIAGRAMS SDC 090 MP4 SDH 100 M3 15
XT220303/V01-9001870 Saunier Duval se reserva el derecho de introducir modificaciones sin previo aviso www.saunierduval.es