Top Cable Central Headquarters Leonardo Da Vinci, number 1 08191 Rubí (Barcelona) Spain OFFSHORE CABLES Tel +4 9 586 21 78 +4 9 586 21 68 Fax +4 9 586 21 65 sales@topcableoffshoremarine.com http://www.topcableoffshoremarine.com www.topcable.com TCOFFSHORE14ENG50
General Index 0. General Index 1. Top Cable, a flexible cable provider 1.1. A flexible cable solutions provider 1.2. Quality cables manufacturer 1.. Technological leadership 1.4. Service & added value oriented 2. Introduction to Marine and Offshore 2.1. Marine and Offshore environment 2.2. Marine and offshore standards and tests 2.2. Safety Halogen free cables 2.. Mud resistant cables 2.4. Conformance tests for marine and offshore 2.5. Flammability and fire propagation tests 2.6. Fire resistance tests 2.7. Fire test equivalences: IEC vs Cenelec 2.8. Conformance tests for offshore: mud, oil, ozone, and low temperature resistance 12 4 56 78 910 1112 114 1516 1718 19 20 2122 224 2526. Offshore cables 4.1. General standards for Offshore cables 4.2. Top Cable Xtrem Offshore cable range 4.. Offshore cables designation 4.4. General summary chart 4.5. Ofshore cables: 4.5.1 Xtrem RFOU P1/P8 4.5.2 Xtrem RFOU (i) S1/S5 4.5. Xtrem RFOU (c) S2/S6 4.5.4 Xtrem RFOU P2/P9, P/P10, P4/P11, P19/P21, P20/P22 4.5.5 Xtrem BFOU P5/P12 4.5.6 Xtrem BFOU (i) S/S7 4.5.7 Xtrem BFOU (c) S4/S8 4.5.8 Xtrem RFOU VFD 4.5.9 Xtrem UX 4. Appendix 5.1. Symbols 5.2. Drum dimensions 5.. Table of capacities (M) 5.4. Cable handling recommendations 290 12 4 4 58 940 4142 444 4548 4950 5152 554 5556 58 59 5960 6162
A flexible cable solutions provider A flexible cable solutions provider Top Cable is committed to providing electric cables of the highest standards to our clients worldwide. The company was founded in 1987 and has grown from a local Spanish cable manufacturer to an international leader in cable technology, with offices and warehouses located around the globe. Our company strongly believes in selecting the best raw materials, adopting rigorous control systems and employing the latest technology in all our production. We manufacture a wide range of cables: from control cables for specialized applications to larger power cables for medium and high voltage applications in various industries. We supply cables for marine, offshore, construction projects, railway, mining, areonautical, military, OEM s and renewable energy plants. Conductors can be manufactured in both copper and aluminium with insulation materials varying depending on the application. 4
Quality cables manufacturer Quality cables manufacturer All Top Cable technology is focused on the development and production of the highest quality electric cables. Our cables are certified by internationally recognized organizations around the world. The quality guarantee systems, approved according to the ISO 9001 standard are applied during all the manufacturing stages and guarantee that the cables will work perfectly. In order to maintain this standard we only work with the best certified suppliers of raw materials. Our technical personnel are professionally trained and assure the highest level of quality in the cable production process. Recycling is an important part of our operation both in the processes and the materials that we use. We are commited to our social goals and a sustainable economic development. 6
Technological leadership Technological leadership We have three modern factories located around Barcelona, Spain. The Top Cable range of products is manufactured using the most advanced processing technology and an expert human team. A modern centre of investigation, development and innovation allow us to design and produce the highest quality cables. Constant innovation of materials and processes for the manufacture of cables has allowed Top Cable to maintain the technological leadership that sets us apart. 8
Service & added value oriented Service & added value oriented Top Cable values all our clients and therefore we adhere to the philosophy of prompt customer service. To further instill this philosophy of value added service, we have invested in a state of the art logistics centre with the latest warehouse management system. This sophisticated infrastructure enables our clients to save on storage, distribution and administration costs as we provide onsite deliveries to third parties. Selecting the best transport companies for each destination as well as the type of shipment guarantees an extension of our service to destination and further a field. A worldwide computing platform coordinates all the logistics activities in real time, allowing us to meet the tightest deadlines. Our staff are dedicated to providing a professional worldwide supply of cables with efficiency and a friendly service. This is the philosophy on which the company is based: quality and service. 10
Marine and offshore environment Marine and offshore environment Top Cable is one of the leaders in maufacturing Halogen Free and Rubber Cables worldwide. The quality of our materials and products is wellknown and recognized by customers on a global scale. We are continuously working in new cable developments and applications to meet the most demanding markets, such as Marine and Offshore cable needs. Top Cable supplies a complete range of marine cables for vessels, shipyards, bulk carriers, containerships, FPSOs, tankers, drill ships, cruise ships, feeder vessels, reefers, gas tankers, as well as offshore cables for oil rigs, drilling rigs, offshore platforms, and such like. Our range of cables includes halogen free low smoke emission cables, fire resistant cables, and also cables which are mud resistant for oil and gas applications and platforms. MUD RESISTANCE For offshore applications. Mud resistant cables specially designed to operate reliably in the harshest oil rig conditions. STANDARDS The standards applicable for marine and offshore installations are based on: Marine Power and control cables 0,6/1kV: IEC 600925. Marine Instrumentation cables 250V: IEC 6009276. Marine Medium Voltage cables: IEC 6009254. Offshore Power cables 0,6/1kV: IEC 600925. NEK TS 606. Offshore Control cables 0,6/1kV: IEC 600925. NEK TS 606. Offshore Instrumentation cables 250V: IEC 6009276. NEK TS 606. Offshore Medium Voltage: IEC 6009254. NEK TS 606. HALOGEN FREE For both marine and offshore applications. These safety cables are halogen free, flame and fire non propagators. 12
Marine and offshore standards and tests Marine and offshore standards and tests STANDARDS DESIGNATION TITLE STANDARDS DESIGNATION TITLE IEC 6009250 Electrical installations in ships Part 50: General construction and test methods of power, control and instrumentation cables for shipboard and offshore applications IEC 6021 Test on electric and optical fibre cables under fire conditions. Part 1 Test for vertical flame propagation for a single insulated wire or cable Procedure for determination of flaming droplets/particles IEC 6009251 Electrical installations in ships Part 51: Insulating materials for shipboard and offshore units, power, control, instrumentation, telecommunication and data cables IEC 60221 Test on electric and optical fibre cables under fire conditions. Part 21 Test for vertical flame propagation for a single small insulated wire or cable Apparatus IEC 6009252 IEC 600925 IEC 6009254 IEC 6009259 IEC 6009276 Electrical installations in ships Part 52: Choice and installation of electrical cables Electrical installations in ships Part 5: Single and multicore nonradial field power cables with extruded solid insulation for rated voltage 1 kv and kv. Electrical installations in ships Part 54: Single and threecore power cables with extruded solid insulation for rated voltages 6 kv (Um = 7,2kV) up to 0 kv (Um = 6 kv) Electrical installations in ships Part 59: Sheathing materials for shipboard power and telecommunication cables. Electrical installations in ships Part 76: Cables for control and instrumentation circuits 150/250 V (00 V) IEC 60222 IEC 60210 IEC 60221 IEC 60222 Test on electric and optical fibre cables under fire conditions. Part 22 Test for vertical flame propagation for a single small insulated wire or cable Procedure for diffusion flame Tests on electric and optical fibre cables under fire conditions. Part 10: test for vertical flame spread of verticallymounted bunched wires or cables Apparatus Tests on electric cables under fire conditions. Part 21 Test for vertical flame spread of verticallymounted bunched wires or cables Category A F/R Tests on electric and optical fibre cables under fire conditions. Part 22: Test for vertical flame spread of verticallymounted bunched wires or cables Category A IEC 60228 NEK TS 606 IEC 6011 IEC 6012 IEC 601 IEC 60111 IEC 60121 IEC 60125 IEC 60211 IEC 60212 Conductors of insulated cables. Cables for offshore installations halogenfree and/or mud resistant Technical specification Test method for fire with shock at a temperature of at least 80 C for cables of rated voltage up to and including 0,6/1,0 kv and with an overall diameter exceeding 20 mm Test method for fire with shock at a temperature of at least 80 C for cables of rated voltage up to and including 0,6/1,0 kv and with an overall diameter not exceeding 20 mm Test method for fire with shock at a temperature of at least 80 C for cables of rated voltage up to and including 0,6/1,0 kv tested in a metal enclosure Test for electric cables under fire conditions Circuit integrity Part 11 Apparatus Fire alone at a flame temperature of at least 750 C Test for electric cables under fire conditions Circuit integrity Part 21 Procedures and requirements Cables of rated voltage up to and including 0,6/1kV Test for electric cables under fire conditions Circuit integrity Part 25 Procedures and requirements Optical fibre cables Test on electric and optical fibre cables under fire conditions. Part 11 Test for vertical flame propagation for a single insulated wire or cable Apparatus Test on electric and optical fibre cables under fire conditions. Part 12 Test for vertical flame propagation for a single insulated wire or cable Procedure for 1 kw premixed flame IEC 6022 IEC 60224 IEC 60225 IEC 60446 IEC 605011 IEC 607541 IEC 607542 IEC 60811 IEC 61041 IEC 61042 Tests on electric and optical fibre cables under fire conditions. Part 2: Test for vertical flame spread of verticallymounted bunched wires or cables Category B Tests on electric and optical fibre cables under fire conditions. Part 24: Test for vertical flame spread of verticallymounted bunched wires or cables Category C Tests on electric and optical fibre cables under fire conditions. Part 25: Test for vertical flame spread of verticallymounted bunched wires or cables Category D Basic and safety principles for manmachine interface, marking and identification Identification of conductors by colours or alphanumerics Power cables with extruded insulation and their accessories for rated voltages from 1 kv (Um = 1,2 kv) up to 0 kv (Um = 6 kv) Part 1: Cables for rated voltages of 1 kv (Um = 1,2 kv) and kv (Um =,6 kv) Test on gases evolved during combustion of electrical cables. Part 1: Determination of the amount of halogen acid gas. Test on gases evolved during combustion of electrical cables. Part 2: Determination of degree of acidity of gases evolved during the combustion of materials taken from electric cables by measuring ph and conductivity. Common test methods for insulating and sheathing materials of electric cables. Measurement of smoke density of cables burning under defined conditions Part 1: Test apparatus Measurement of smoke density of cables burning under defined conditions Part 2: Test procedure and requirements 14
Halogen free cables (ZERO HALOGEN) Halogen free cables (ZERO HALOGEN) Halogen free cables remarkably improve the fire safety on ships and oil rigs by not emitting toxic fumes or thick smoke. In addition no corrosive gases damaging the ship and its equipment are emitted in case of a fire. The halogen free range of cables includes both flame retardant and fire resistant cables. These cables have been specifically designed according to IEC applicable standards in order to comply with the requirements for marine and offshore installations in terms of construction, properties and performances. Our cables carry the approvals of leading certifying bodies in the maritime industry. Because personal safety is our top priority, halogen free cables are suitable for marine installations where fire, smoke emission and toxic fumes create a potential threat to life and equipment. THEY DO NOT EMIT TOXIC FUMES THEY DO NOT EMIT CORROSIVE SUBSTANCES LOW SMOKE EMISSION RECOMMENDED FOR PUBLIC PLACES Thus avoiding the often lethal effects of gasses and acids produced by the combustion of cables that contain halogens. As they do not emit hydrochloric acid, the electronic equipment and computers do not suffer corrosive damage. LSZH Toxfree cables prevent the loss of visibility in the case of fire, thus allowing people to be evacuated quickly and facilitating the work of the rescue team. In the event of fire, LSZH Toxfree cables do not emit toxic gases, thereby protecting people. NO FLAME PROPAGATION NO FIRE PROPAGATION PROPERTIES FIRE RESISTANCE ENVIRONMENTALLY FRIENDLY The special no flame propagation properties of the LSZH Toxfree cable range prevent disasters and improve the safety of the installations. The special no fire propagation properties of the LSZH Toxfree cable range prevent disasters and improve the safety of the installations. Fire resistant cables transmit electric power in the extreme conditions of a prolonged fire, assuring an electric supply to emergency services. They do not emit dioxins into the atmosphere as they do not contain any halogen substances. 16
Mud resistant cables Mud resistant cables It is difficult to find a more demanding environment for a cable than an oil rig: extremely high and low temperatures, heavy duty requirements, presence of water, salt, oils, chemical components and mud. Mud makes the difference between oil rigs and other industrial and petrochemical installations. MUD DEFINITION Liquid drilling fluid is often called drilling mud. In geotechnical engineering, this drilling fluid is used to aid the drilling of boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells. The three main categories of drilling fluids are waterbased muds (WBM), which can be dispersed and nondispersed; nonaqueous muds, usually called oilbased mud (OBM), Syntheticbased fluid (SBM) (Otherwise known as Low Toxicity Oil Based Mud or LTOBM) often used on offshore rigs because it has the properties of an oilbased mud, but the toxicity of the fluid fumes are much less than an oilbased fluid; and air/ gaseous and foam fluids. The main functions of drilling fluids include providing hydrostatic pressure to prevent formation fluids from entering into the well bore, keeping the drill bit cool and clean during drilling, carrying out drill cuttings, and suspending the drill cuttings while drilling is paused and when the drilling assembly is brought in and out of the hole. The drilling fluid used for a particular job is selected to avoid formation damage and to limit corrosion. All of this can help you to understand the special properties and characteristics the outer sheath of the Offshore cables must have. MUD RESISTANCE TEST Mud resistant cables shall be designed with sheathing compounds suitable for installation and operation in contact with MUD. The suitability of sheathing materials for use in areas in which the cables are exposed to drilling fluids is heavily dependent upon the type of fluid present. Each type of fluid contains additives which they can have a deleterious effect on the sheathing material. The mud resistant cables shall have a sheath (SHF Mud) in accordance with NEK 606. They must also comply with the requirements in IEC 6009259 for SHF2. 18
Conformance tests for marine and offshore: flammability, fire propagation, fire resistant tests Flammability and fire propagation tests FLAME NON PROPAGATION Based on EN 6021 / IEC 6021 Marine use Oil rigs FIRE NON PROPAGATION Based on EN 602 / IEC 60222 (cat A) Marine use Oil rigs The test consists of placing a 60 cm piece of cable in a vertical position in a cabinet, to avoid air currents, and applying a flame of 1 KW caloric power for 0 seconds. Once the heat source has been cut off, the flame must self extinguish while keeping the upper part intact. Thereby proving that the flame does not propagate. Most cables meet this minimum safety requirement, so that a shortcircuit of brief duration does not cause a fire. The test consists of placing a number of cables together, in vertical positioning, in a large cabinet. At the base of the bunch of cables a flame of 20,5 KW is applied by means of a propane burner for duration of 40 minutes. Once the heat source is turned off, the remaining flame on the cables must selfextinguish leaving the upper part of the cable intact. Thereby proving that the cable does not propagate the spread of the flame for more than 2 m. Utilizing cables that meet this test prevent a localized fire from extending to other areas through the cable network. HALOGEN FREE Based on EN50267 / IEC 60754 Marine use Oil rigs SMOKE OPACITY MEASUREMENT Based on EN 6104 / IEC 61042 Marine use Oil rigs The test consists of placing 1,0g of the insulating material of the cable in a laboratory oven and burning it. The gases released are chemically analyzed and the content of hydrochloric acid, ph and conductivity are measured. The halogens present must be less than 0.5%. By utilizing halogenfree insulating materials the toxicity of the gases released during a fire are reduced, thereby reducing the risk of poisoning by inhalation. The test consists of burning a number of 1m lengths of cable in a cabinet with a volume of 27 m. Smoke opacity is measured with a lamp with a constant brightness and a photometer. Luminous transmittance must be greater than 60%. By reducing smoke opacity in the event of a fire, the rapid location of emergency exits and the evacuation of the building are facilitated. IEC: International Electrotechnical Commision EN: European Norm 20
Conformance tests for marine and offshore: flammability, fire propagation, fire resistant tests Fire resistance tests FIRE RESISTANCE Based on IEC 60121 Marine use The test consists of applying a high temperature flame of 750 º C during a recommended period of 90 min. The cable must withstand the full intensity of the flame without failure. The cable must be able to continue supplying power in the event of a fire, assuring electricity to emergency circuits like signaling lights, acoustic alarms, etc. Optionally the test can be performed at 1000ºC. FIRE RESISTANCE Based on IEC 6012 and EN 50200 Oil rigs FIRE RESISTANCE Based on IEC 6011 Oil rigs The cable is secured onto a positioning board and a flame is applied from the front. The positioning board is subjected to shocks every 15 minutes during the combustion period. The apparatus used must be according to IEC 60111. Cables with a diameter < 20 mm. The cable is secured onto a metallic structure and a flame is applied from the front. The positioning board is subjected to shocks every 15 minutes during the combustion period. The apparatus used must be according to IEC 60111. Cables with a diameter > 20 mm. Recommended temperature and duration test are: min. 842 C and 120 min. When fire is applied, it must still be possible to transmit power or signals via all conductors. There must be no short circuit between the conductors or to the shielding. Recommended temperature and duration test are: min. 842 C and 120 min. When fire is applied, it must still be possible to transmit power or signals via all conductors. There must be no short circuit between the conductors or to the shielding. 22
Fire test equivalences: IEC vs Cenelec Fire test equivalences: IEC vs Cenelec IEC designation CENELEC designation DESCRIPTION EN 502671 Common test methods for cables under fire conditions Tests on gases evolved during combustion of materials from cables Part 1: Apparatus HALOGENS CONTENT IEC 607541 EN 5026721 Common test methods for cables under fire conditions Tests on gases evolved during combustion of materials from cables Part 21: Procedures Determination of the amount of halogen acid gas. IEC 607542 EN 5026722 Common test methods for cables under fire conditions Tests on gases evolved during combustion of materials from cables Part 22: Procedures Determination of degree of acidity of gases for materials by measuring ph and conductivity EN 502672 Common test methods for cables under fire conditions Tests on gases evolved during combustion of materials from cables Part 2: Procedures Determination of degree of acidity of gases for cables by determination of the weighted average of ph and conductivity IEC 61041 EN 61041 Measurement of smoke density of cables burning under defined conditions Part 1: Test apparatus SMOKE DENSITY IEC 61042 EN 61042 Measurement of smoke density of cables burning under defined conditions Part 2: Test procedure and requirements IEC: International electrotechnical commision Cenelec: Comité Européen de Normalisation Electrotechnique (European Committee for Electrotechnical Standardization) 24
Conformance tests for offshore: mud, oil, ozone, and low temperature resistance Conformance tests for offshore: mud, oil, ozone, and low temperature resistance Oil rigs Oil rigs Oil rigs Oil rigs MUD RESISTANCE OIL RESISTANCE OZONE RESISTANCE LOW TEMPERATURE RESISTANCE Based on NEK 606: 2009 Based on IEC 6009259 Based on IEC 6081121 clause 8 Based on IEC 6009250: 8.9 and CSA 22.2 no. 0 Mud resistant cables shall be designed with sheathing compounds suitable for installation and operation in contact with MUD. The suitability of sheathing materials for use in areas in which the cables are exposed to drilling fluids is heavily dependent upon the type of fluid present. Each type of fluid contains additives which they can have a deleterious effect on the sheathing material. Mud resistant cables shall have a sheath (SHF Mud) in accordance with NEK 606. It must also comply with the requirements in IEC 6009259 for SHF2. The sampling and test procedure shall be carried out in accordance with Clause 10 of IEC 60811 404, employing the conditions given in IEC 6009259. Mechanical properties are tested after oil immersion in hot oil type IRM 902 at 100ºC for 24 hours. The mechanical limit properties of the outer sheath are: 40% maximum variation in tensile strength, 40% maximum variation in elongation at break. Electrical equipment in a closed environment can produce high levels of ozone in the air. Ozone testing is a method used to determine a rubber or elastomer s resistance to ozone degradation. Performed at 25ºC+/ 2ºC temperature for 24h with a maximum of 0,025 to 0,00 % ozone concentration in volume. After test sheath and underlying components shall not show cracks or breaks Artic environments are very common in oil rigs installations. Cables must therefore withstand extremelly low temperatures. Cables become more rigid at lower temperatures due to the changing elasticity of insulating and outer sheath materials. Polymers have been designed to prevent cracks when bent at low temperatures circumstances. Our cables have been tested their properties at low temperatures according to CSA 22.2 No. 0. The tests performed are: cold bend test at 40ºC and impact test at 5ºC. IEC: International Electrotechnical Commission EN: European Norm NEK: Norwegian industry standard for the Offshore Oil and Gas, Ship & Marine Industries 26
Top Cable Xtrem Offshore range
General standards for offshore cables General standards for offshore cables Cables installed in oil rigs are often exposed to extreme conditions such as as mud, oils, fire or high temperatures. The construction and materials used in Top Cable Xtrem Offshore cable range are specifically designed to meet these demanding environments. CONDUCTOR Electrolytic annealed tinned copper. Our conductors are flexible class 5 according to IEC 60228; saving time, resources and costs in the installation process. BFOU cables have conductors fully wrapped in micaglass under the insulation. INSULATION Halogen Free Ethylene Propylene Rubber (EPR) according to IEC 6009251 that has excellent mechanical and electrical properties and it can withstand 250 C temperature in a short circuit and continuous conductor temperature of 90ºC. BEDDING Halogen Free bedding material over the cores for all RFOU and BFOU cables. ARMOUR / BRAID Tinned copper wire braid according to IEC 6009250 offers both EMI and mechanical protection. Cross section of the braid is designed according to IEC 60009252. SHEATHING MATERIAL Mud resistant thermosetting compound, black color type SHF MUD. This material is halogen free, low smoke, noncorrosive and low opacity smoke emission and no fire and flame propagation. It s also MUD resistant according to NEK 606. This makes these cables suitable for installation in oil rigs for power, lighting and control and data circuits. METER BY METER MARKING Ensures the ease of tracking and replacement of cables. STANDARDS The standards applicable for offshore installations are based on: Offshore Power cables 0,6/1kV: IEC 600925 Offshore Control cables 0,6/1kV: IEC 600925 Offshore Instrumentation cables 250V: IEC 6009276 Offshore Medium Voltage: IEC 6009254 0
Top Cable Xtrem Offshore range Top Cable Xtrem Offshore range Our portfolio for Offshore applications includes a full range of medium voltage, low voltage, control and instrumentation cables. All of them available according to the different fire performances: flame and fire retardant, and fire resistant. All Xtrem Offshore cables are designed and produced according to international standards. Our choice of materials and constructions ensure that the cables are resistant to most chemicals and hydrocarbons, which are commonly used on oil rigs and onboard ships. Top Cable s range fully complies with the requirements specified in the IEC 60092 series of standards and is mud resistant according to NEK 606. 2
Offshore cables designation R Halogen Free Ethylene Propylene Rubber (EPR) B Fire Resistant Tape + Insulation F Halogen Free Thermosetting Bedding Compound O Tinned copper wire braid armor X No armoured / No outer sheath U Halogen Free Thermosetting Compound SHF2 or SHF MUD (NEK 606) XTREM RFOU P1/P8 XTREM RFOU (i) S1/S5 General summary chart TOP CABLE XTREM OFFSHORE CABLES FIRE APPLICATION PERFORMANCE SCREEN Power Instrumentation Fire Fire Individual Overall Resistant MUD MV 0,6/1kV 250V (AS) (AS+) 01 02 (Al/polyester) (Al/polyester) RESISTANT (i) Individual (per pairs or triads) Copper / Polyester tape screen XTREM RFOU (c) S2/S6 (c) Overall (global) Copper / Polyester tape screen XTREM RFOU P2/P9, P/P10, P4/P11, P19/P21, P20/P22 VDF Variable Frequency Drive cable XTREM BFOU P5/P12 P1 P1/P8 0,6/1kV RFOU power and control Halogen Free 0,6/1kV RFOU power and control Halogen Free + Mud resistant XTREM BFOU (i) S/S7 XTREM BFOU (c) S4/S8 XTREM RFOU VFD P2 P2/P9 P P/P10,6/6kV RFOU power medium voltage Halogen Free,6/6kV RFOU power medium voltage Halogen Free + Mud resistant 6/10kV RFOU power medium voltage Halogen Free 6/10kV RFOU power medium voltage Halogen Free + Mud resistant XTREM RFOU P1 XTREM RFOU (i) S1 XTREM RFOU (c) S2 XTREM RFOU P2, P, P4, P19, P20 P4 8,7/15kV RFOU power medium voltage Halogen Free XTREM BFOU P5 P4/P11 8,7/15kV RFOU power medium voltage Halogen Free + Mud resistant XTREM BFOU (i) S P19 12/20kV RFOU power medium voltage Halogen Free XTREM BFOU (c) S4 P19/P21 12/20kV RFOU power medium voltage Halogen Free + Mud resistant P20 18/0kV RFOU power medium voltage Halogen Free XTREM UX P20/P22 18/0kV RFOU power medium voltage Halogen Free + Mud resistant P5 P5/P12 0,6/1kV BFOU power and control Halogen Free / Fire Resistant 0,6/1kV BFOU power and control Halogen Free + Mud resistant / Fire Resistant S1 S1/S5 S2 S2/S6 250V RFOU instrumentation (individual screen) Halogen Free 250V RFOU instrumentation (individual screen) Halogen Free + Mud resistant 250V RFOU instrumentation (common screen) Halogen Free 250V RFOU instrumentation (common screen) Halogen Free + Mud resistant S S/S7 S4 S4/S8 250V BFOU instrumentation (individual screen) Halogen Free / Fire Resistant 250V BFOU instrumentation (individual screen) Halogen Free + Mud resistant / Fire Resistant 250V BFOU instrumentation (common screen) Halogen Free / Fire Resistant 250V BFOU instrumentation (common screen) Halogen Free + Mud resistant / Fire Resistant 4
LOW VOLTAGE 0,6/1kV XTREM OFFSHORE RFOU P1/P8 Offshore power 0,6/ 1kV CHARACTERISTICS Flexible conductor Minimum service fixed 40ºC mobile 25ºC service 90ºC shortcircuit 250ºC (maximum 5 s) Minimum bending radius: 6 x cable diameter Meter by meter marking Flame nonpropagation Fire nonpropagation DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. LSZH Low smoke emission: Light transmittance > 60% Low corrosive gases emission Mud resistance NEK TS 606 Based on : IEC 600925 / NEK TS 606 Insulation Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following: 1 conductor. natural 2 conductors. blue + brown conductors. brown + black + grey 4 conductors. brown + black + grey + blue 5 or more conductors.white numbered Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, black colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Offshore power 0,6/1kV cable. These cables have been specially designed to operate reliably in the harshest oil rig conditions. Heavy duty, mud resistant, power and control cables for Offshore applications. Halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 600925 and NEK TS 606. Xtrem RFOU cables are suitable for power distribution in fixed installations in vessels and oil rigs. Mechanical stress impact: AG. High severity Outdoor installation: permanent Water resistance: AD4 splashes Chemical & oil resistance: excellent INSTALLATION CONDITIONS Oil rigs Marine use Public places Open air In conduit Wall attached On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 59 60 Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) PROPERTIES XTREM OFFSHORE Open Air 45ºC (A) Voltage drop (V/A km) RFOU P1/P8 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 16 1,26 10 86 2,74 1,2400 1 x 25 15,64 450 117 1,76 0,7950 1 x 5 16,8 570 147 1,25 0,5650 1 x 50 18,77 760 180 0,87 0,90 1 x 70 20,9 1.040 2 0,61 0,2770 1 x 95 22,77 1.10 285 0,46 0,2100 1 x 120 24,0 1.590 0,6 0,1640 1 x 150 26,66 1.920 86 0,29 0,120 1 x 185 28,92 2.40 444 0,24 0,1080 1 x 240 1,95 2.965 528 0,18 0,0817 1 x 00 5,19.660 612 0,14 0,0654 2 x 1,5/4 12,18 25 2 0,0 1,7000 2 x 2,5/4 1,70 275 1,0 18,10 8,2100 2 x 4/6 14,78 65 4 11,24 5,0900 2 x 6/6 16,10 4.047 55 7,48,900 2 x 10/10 18,02 585 75 4,0 1,9500 2 x 16/16 20,18 725 100 2,74 1,2400 2 x 25/16 24,06 1.060 10 1,76 0,7950 x 1,5/4 12,9 265 20 0,0 1,7000 x 2,5/6 14,2 15 28 18,10 8,2100 x 4/6 15,68 420 7 11,24 5,0900 x 6/6 16,78 495 47 7,48,900 x 10/10 19,10 725 65 4,0 1,9500 x 16/16 21,45 990 87 2,74 1,2400 x 25/16 25,49 1.440 110 1,76 0,7950 x 5/16 28,04 1.850 17 1,25 0,5650 x 50/25 2,66 2.40 167 0,87 0,90 x 70/5 6,57.220 214 0,61 0,2770 x 95/50 41,68 4.295 259 0,46 0,2100 x 120/60 45,59 5.245 01 0,6 0,1640 x 150/75 50,47 6.475 47 0,29 0,120 x 185/95 55,78 7.990 97 0,24 0,1080 x 240/120 62,28 9.615 468 0,18 0,0817 4G2,5 15,4 20 25 18,10 8,2100 4G4 16,77 80 4 11,24 5,0900 4G6 18,20 590 42 7,48,900 4G10 20,67 880 57 4,0 1,9500 4G16 2,28 1.250 77 2,74 1,2400 4G25 27,96 1.720 100 1,76 0,7950 4G5 0,82 2.200 120 1,25 0,5650 4G50 6,7 2.900 145 0,87 0,90 4G70 40,28.700 180 0,61 0,2770 4G95 46,44 4.650 225 0,46 0,2100 4G120 50,4 5.700 260 0,6 0,1640 4G150 56,24 7.000 00 0,29 0,120 4G185 61,70 8.00 40 0,24 0,1080 4G240 68,99 9.750 400 0,18 0,0817 4 x 1,5/4 14,44 00 18 0,0 1,7000 4 x 2,5/6 15,52 40 25 18,10 8,2100 4 x 4/6 17,05 400 4 11,24 5,0900 4 x 6/6 18,7 610 42 7,48,900 4 x 10/10 20,67 900 57 4,0 1,9500 4 x 16/16 2,28 1.00 77 2,74 1,2400 4 x 25/16 27,96 1.765 100 1,76 0,7950 4 x 5/16 0,82 2.00 120 1,25 0,5650 4 x 50/25 6,7.000 145 0,87 0,90 4 x 70/5 40,28.800 180 0,61 0,2770 4 x 95/50 46,44 4.800 225 0,46 0,2100 4 x 120/60 50,4 20.264 260 0,6 0,1640 4 x 150/75 56,24 7.200 00 0,29 0,120 4 x 185/95 61,70 8.500 40 0,24 0,1080 4 x 240/120 68,99 10.000 400 0,18 0,0817 5G2,5 16,57 450 2 18,10 8,2100 5G4 18,18 600 4 11,24 5,0900 5G6 19,78 850 9 7,48,900 5G10 22,55 1.100 5 4,0 1,9500 5G16 25,47 1.500 72 2,74 1,2400 5G25 0,72 2.000 9 1,76 0,7950 5G5 4,6 2.800 112 1,25 0,5650
XTREM OFFSHORE Cross section (mm 2 ) Diameter (mm) RFOU P1/P8 Weight (Kg/km) PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) Max. Conductor Resistance at 20ºC (Ohm /Km) 5G50 40,04 4.000 15 0,87 0,90 5G70 44,84 5.600 170 0,61 0,2770 5 x 1,5 15,45 85 17 0,0 1,7000 5 x 2,5 16,57 465 2 18,10 8,2100 7 x 1,5 16,70 450 15 0,0 1,7000 7 x 2,5 18,05 550 20 18,10 8,2100 12 x 1,5 20,9 625 1 0,0 1,7000 12 x 2,5 22,99 750 17 18,10 8,2100 19 x 1,5 24,0 1.00 11 0,0 1,7000 19 x 2,5 26,55 1.550 14 18,10 8,2100 27 x 1,5 29,1 1.850 10 0,0 1,7000 27 x 2,5 2,49 2.150 12,0 18,10 8,2100 7 x 1,5 2,90 2.600 9,0 0,0 1,7000 7 x 2,5 6,25.000 10 18,10 8,2100 For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 49 61
Based on : IEC 6009276 / NEK TS 606 INSTRUMENTATION 250V XTREM OFFSHORE RFOU (i) S1/S5 Offshore instrumentation 250 V individually screened DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. Insulation Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following per pair: 1 x. blue 2 x. black Each pair is numbered. x. brown (for triads) Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) XTREM OFFSHORE PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) RFOU (i) S1/S5 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 2 x 1,5 11,2 200 2,0 0,0 1,7 2 x 2 x 1,5 17,2 400 18,4 0,0 1,7 4 x 2 x 1,5 19,8 600 15,0 0,0 1,7 7 x 2 x 1,5 22,8 840 12,4 0,0 1,7 12 x 2 x 1,5 29,9 1.200 10, 0,0 1,7 16 x 2 x 1,5,2 1.600 9,4 0,0 1,7 19 x 2 x 1,5 4,7 1.90 9,0 0,0 1,7 24 x 2 x 1,5 41,7 2.400 8,5 0,0 1,7 Screen Individual polyester/copper tape with tinned copper drain wire. Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, grey colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Offshore instrumentation 250 V individually screened cable. Heavy duty, mud resistant, instrumentation cables for Offshore applications. Halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 6009276 and NEK TS 606. These cables offer excellent performance in the harsh environments encountered offshore. Suitable for fixed installations in vessels and oil rigs. CHARACTERISTICS INSTALLATION CONDITIONS Flexible conductor Minimum bending radius: 6 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Meter by meter marking Low smoke emission: Light transmittance > 60% Outdoor installation: permanent Marine use Wall attached service 90ºC shortcircuit 250ºC (maximum 5 s) Flame nonpropagation Fire nonpropagation Low corrosive gases emission Mud resistance NEK TS 606 Water resistance: AD4 splashes Chemical & oil resistance: excellent Public places Open air On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 6 64
Based on : IEC 6009276 / NEK TS 606 INSTRUMENTATION 250V XTREM OFFSHORE RFOU (c) S2/S6 Offshore instrumentation 250 V collectively screened DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. Insulation Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following per pair: 1 x. blue 2 x. black Each pair is numbered. x. brown (for triads) Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) XTREM OFFSHORE PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) RFOU (c) S2/S6 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 2 x 1,5 11,1 195 2,0 0,0 1,7 2 x 2 x 1,5 17,0 70 18,4 0,0 1,7 4 x 2 x 1,5 19,5 550 15,0 0,0 1,7 7 x 2 x 1,5 22,5 775 12,4 0,0 1,7 12 x 2 x 1,5 28,9 1.100 10, 0,0 1,7 16 x 2 x 1,5 2,5 1.50 9,4 0,0 1,7 19 x 2 x 1,5 4,0 1.715 9,0 0,0 1,7 24 x 2 x 1,5 40,4 2.000 8,5 0,0 1,7 Screen Collective polyester/copper tape with tinned copper drain wire. Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, grey colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Offshore instrumentation 250 V collectively screened cable. Heavy duty, mud resistant, instrumentation cables for Offshore applications. Halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 6009276 and NEK TS 606. These cables offer excellent performance in the harsh environments encountered offshore. Suitable for fixed installations in vessels and oil rigs. CHARACTERISTICS INSTALLATION CONDITIONS Flexible conductor Minimum bending radius: 6 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Meter by meter marking Low smoke emission: Light transmittance > 60% Outdoor installation: permanent Marine use Wall attached service 90ºC shortcircuit 250ºC (maximum 5 s) Flame nonpropagation Fire nonpropagation Low corrosive gases emission Mud resistance NEK TS 606 Water resistance: AD4 splashes Chemical & oil resistance: excellent Public places Open air On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 65 66
MEDIUM VOLTAGE,6/6kV, 6/10kV, 8,7/15kV, 12/20kV, 18/0kV XTREM OFFSHORE RFOU MV Offshore power medium voltage CHARACTERISTICS DESIGN Based on : IEC 6009254 / NEK TS 606 Conductor Class 2 conductor (class 5 on request) tinned copper, based on IEC 60228 (class 5 also available upon request). Semiconducting Semiconducting halogen free compound. Insulation Halogen Free Ethylene propylene, type EPR according to IEC 6009251. Insulation screen Semiconducting halogen free compound + tinned copper wire braid. The standard identification is the following: 1 conductor. Natural conductors offwhite + black + red (other colors available as option) Inner sheath Halogen Free compound. Braid / Armour Tinned copper wires braid. Outer sheath Mud resistant thermosetting compound, red colour, low smoke and halogen free, type SHF MUD. DESIGNATION P2/P9:,6/6kV. P/P10: 6/10kV. P4/P11: 8,7/15kV. P19/P21:12/20kV. P20/P22:18/0kV APPLICATIONS Offshore power Medium Voltage cables. Medium voltage heavy duty, mud resistant cables for offshore applications. Halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 60092 54 and NEK TS 606. Suitable for fixed installations in vessels and oil rigs. INSTALLATION CONDITIONS For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. Cross section Voltage rate (mm 2 ) RFOU P2/P9,6/6 kv: Overall diameter [mm] PROPERTIES XTREM OFFSHORE Weight (Kg/km) Ampacity Open Air 45ºC [A] RFOU MV Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 50 26,5 1.0 196 0,90 1 x 70 28,5 1.610 242 0,2770 1 x 95 0,6 1.920 29 0,2100 1 x 120 2,0 2.255 9 0,1640 1 x 150,7 2.570 89 0,120 1 x 185 5,8.05 444 0,1080 1 x 240 9,5.745 522 0,0817 x 50/25 51, 4.540 17 0,90 x 70/5 55,4 5.590 169 0,2770 x 95/50 59, 6.810 205 0,2100 x 120/60 6,8 8.150 27 0,1640 RFOU P/P10 6/10 kv: 1 x 50 28,5 1.470 196 0,90 1 x 70 0,2 1.70 242 0,2770 1 x 95 2,0 2.090 29 0,2100 1 x 120 4,1 2.410 9 0,1640 1 x 150 5,6 2.750 89 0,120 1 x 185 8,2.250 444 0,1080 1 x 240 41,2 4.00 522 0,0817 x 50/25 55,2 5.200 17 0,90 x 70/5 59,2 6.150 169 0,2770 x 95/50 6,6 7.490 205 0,2100 x 120/60 67,7 8.795 27 0,1640 RFOU P4/P11 8,7/15 kv: 1 x 50 0,7 1.60 196 0,90 1 x 70 2,5 1.940 242 0,2770 1 x 95 4,6 2.270 29 0,2100 1 x 120 7,0 2.700 9 0,1640 1 x 150 8,7.100 89 0,120 1 x 185 40,6.585 444 0,1080 1 x 240 4,7 4.00 522 0,0817 x 50/25 60,5 5.980 17 0,90 x 70/5 64,6 7.065 169 0,2770 x 95/50 68,7 8.70 205 0,2100 x 120/60 72,9 9.750 27 0,1640 RFOU P19/P21 12/20 kv: 1 x 50,0 1.810 196 0,90 1 x 70 4,8 2.080 242 0,2770 1 x 95 7,4 2.490 29 0,2100 1 x 120 9,1 2.80 9 0,1640 1 x 150 41,1.280 89 0,120 1 x 185 4,4.795 444 0,1080 1 x 240 46,2 4.50 522 0,0817 x 50/25 65,5 6.745 17 0,90 x 70/5 69,5 7.810 169 0,2770 x 95/50 7,6 9.170 205 0,2100 x 120/60 77,8 10.650 27 0,1640 Flexible conductor Minimum bending radius: 15 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Meter by meter marking Low smoke emission: Light transmittance > 60% Outdoor installation: permanent Marine use On tray service 90ºC Flame nonpropagation Low corrosive gases emission Water resistance: AD4 splashes Public places shortcircuit 250ºC (maximum 5 s) Fire nonpropagation Mud resistance NEK TS 606 Chemical & oil resistance: excellent Open air 98 67 68
LOW VOLTAGE 0,6/1 kv XTREM OFFSHORE BFOU P5/P12 Fire resistant offshore power 0,6/1kV CHARACTERISTICS Flexible conductor Minimum service fixed 40ºC mobile 25ºC service 90ºC shortcircuit 250ºC (maximum 5 s) Minimum bending radius: 6 x cable diameter Flame nonpropagation Fire nonpropagation Fire Resistant DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. LSZH Low smoke emission: Light transmittance > 60% Low corrosive gases emission Mud resistance NEK TS 606 Based on : IEC 600925 / NEK TS 606 Insulation Mica tape + Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following: 1 conductor. natural 2 conductors. blue + brown conductors. brown + black + grey 4 conductors. brown + black + grey + blue 5 or more conductors.white numbered. Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, black colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Fire resistant offshore power 0,6/1kV cables. These fire resistant cables are specially designed to transmit electric power in the presence of fire, assuring electric supply to emergency circuits, like signaling lights, smoke extractors, acustic alarms, water pumps, etc. In case of fire, they do not emit toxic or corrosive gases, thereby protecting public health and avoiding any possible damage to electronic equipment. They are also heavy duty, mud resistant cables for Offshore applications.halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 600925 and NEK TS 606. Suitable for fixed installations in vessels and oil rigs, assuring the highest level of safety, security and reliability. Mechanical stress impact: AG. High severity Outdoor installation: permanent Water resistance: AD4 splashes Chemical & oil resistance: excellent INSTALLATION CONDITIONS Oil rigs Marine use Public places Open air In conduit Wall attached On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 69 70 Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) PROPERTIES XTREM OFFSHORE Open Air 45ºC (A) Voltage drop (V/A km) BFOU P5/P12 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 16 12,7 25 86 2,74 1,2400 1 x 25 15,0 470 117 1,76 0,7950 1 x 5 16, 600 147 1,25 0,5650 1 x 50 18,7 795 180 0,87 0,90 1 x 70 19,7 1.090 2 0,61 0,2770 1 x 95 22, 1.80 285 0,46 0,2100 1 x 120 24, 1.650 0,6 0,1640 1 x 150 26,0 1.970 86 0,29 0,120 1 x 185 28, 2.450 444 0,24 0,1080 1 x 240 1,0.000 528 0,18 0,0817 1 x 00 4,9.700 612 0,14 0,0654 2 x 1,5/4 1,4 270 2 0,0 1,7000 2 x 2,5/4 14,5 05 1,0 18,10 8,2100 2 x 4/6 15,2 400 4 11,24 5,0900 2 x 6/6 16,7 450 55 7,48,900 2 x 10/10 18,8 620 75 4,0 1,9500 2 x 16/16 21, 750 100 2,74 1,2400 2 x 25/16 24,9 1.110 10 1,76 0,7950 x 1,5/4 14, 10 20 0,0 1,7000 x 2,5/6 15,4 50 28 18,10 8,2100 x 4/6 15,9 40 7 11,24 5,0900 x 6/6 17,6 50 47 7,48,900 x 10/10 19,7 760 65 4,0 1,9500 x 16/16 22,9 1.000 87 2,74 1,2400 x 25/16 26,4 1.440 110 1,76 0,7950 x 5/16 29,2 1.91 17 1,25 0,5650 x 50/25 5, 2.589 167 0,87 0,90 x 70/5 7,4.00 214 0,61 0,2770 x 95/50 4,1 4.452 259 0,46 0,2100 x 120/60 47,8 5.400 01 0,6 0,1640 x 150/75 51,4 6.700 47 0,29 0,120 x 185/95 56,7 8.200 97 0,24 0,1080 x 240/120 62,7 9.800 468 0,18 0,0817 4G2,5 16,4 425 25 18,10 8,2100 4G4 17,0 460 4 11,24 5,0900 4G6 19,1 650 42 7,48,900 4G10 21,5 960 57 4,0 1,9500 4G16 24,6 1.400 77 2,74 1,2400 4G25 29,0 1.900 100 1,76 0,7950 4G5 2,6 2.250 120 1,25 0,5650 4G50 8,9.100 145 0,87 0,90 4G70 41,2 4.000 180 0,61 0,2770 4G95 48,0 5.050 225 0,46 0,2100 4G120 52,8 6.00 260 0,6 0,1640 4G150 57, 7.600 00 0,29 0,120 4G185 62,7 9.000 40 0,24 0,1080 4G240 69,4 10.400 400 0,18 0,0817 4 x 1,5/4 15,6 85 18 0,0 1,7000 4 x 2,5/6 16,5 440 25 18,10 8,2100 4 x 4/6 17, 480 4 11,24 5,0900 4 x 6/6 19,2 680 42 7,48,900 4 x 10/10 21,6 1.000 57 4,0 1,9500 4 x 16/16 24,6 1.450 77 2,74 1,2400 4 x 25/16 29,0 1.950 100 1,76 0,7950 4 x 5/16 2,6 2.500 120 1,25 0,5650 4 x 50/25 8,9.00 145 0,87 0,90 4 x 70/5 41,2 4.200 180 0,61 0,2770 4 x 95/50 48,0 5.00 225 0,46 0,2100 4 x 120/60 52,8 6.600 260 0,6 0,1640 4 x 150/75 57, 8.000 00 0,29 0,120 4 x 185/95 62,7 9.500 40 0,24 0,1080 4 x 240/120 69,4 11.000 400 0,18 0,0817 5G2,5 17,7 520 2 18,10 8,2100 5G4 18,5 690 4 11,24 5,0900 5G6 20,8 980 9 7,48,900 5G10 2,4 1.265 5 4,0 1,9500 5G16 26,9 1.725 72 2,74 1,2400 5G25 1,9 2.00 9 1,76 0,7950 5G5 6,2.220 112 1,25 0,5650
XTREM OFFSHORE Cross section (mm 2 ) Diameter (mm) BFOU P5/P12 Weight (Kg/km) PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) Max. Conductor Resistance at 20ºC (Ohm /Km) 5G50 42,8 4.600 15 0,87 0,90 5G70 45,9 6.440 170 0,61 0,2770 5 x 1,5 16,7 445 17 0,0 1,7000 5 x 2,5 17,9 55 2 18,10 8,2100 7 x 1,5 18,2 505 15 0,0 1,7000 7 x 2,5 19,7 65 20 18,10 8,2100 12 x 1,5 2,2 775 1 0,0 1,7000 12 x 2,5 24,9 95 17 18,10 8,2100 19 x 1,5 27,0 1.755 11 0,0 1,7000 19 x 2,5 28,8 2.095 14 18,10 8,2100 27 x 1,5 2,8 2.685 10 0,0 1,7000 27 x 2,5 5,2.120 12,0 18,10 8,2100 7 x 1,5 6,6 4.00 9,0 0,0 1,7000 7 x 2,5 9,7 4.650 10 18,10 8,2100 For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 71
Based on : IEC 6009276 / NEK TS 606 INSTRUMENTATION 250V XTREM OFFSHORE BFOU (i) S/S7 Fire resistant offshore instrumentation 250 V individually screened DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. Insulation Mica Tape + Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following per pair: 1 x. blue 2 x. black Each pair is numbered. x. brown (for triads) Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) XTREM OFFSHORE PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) RFOU (i) S/S7 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 2 x 1,5 12, 20 2,0 0,0 1,7 2 x 2 x 1,5 19,4 485 18,4 0,0 1,7 4 x 2 x 1,5 22,4 700 15,0 0,0 1,7 7 x 2 x 1,5 26,1 950 12,4 0,0 1,7 12 x 2 x 1,5 4,4 1.50 10, 0,0 1,7 16 x 2 x 1,5 8,7 1.850 9,4 0,0 1,7 19 x 2 x 1,5 40,5 2.400 9,0 0,0 1,7 24 x 2 x 1,5 48,2.000 8,5 0,0 1,7 Screen Individual polyester/copper tape with tinned copper drain wire. Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, grey colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Fire resistant offshore instrumentation 250 V individually screened cables. These fire resistant cables are specially designed to transmit data in the presence of fire. In case of fire, they do not emit toxic or corrosive gases, thereby protecting public health and avoiding any possible damage to electronic equipment. They are also heavy duty, mud resistant cables for Offshore applications. Halogen free, flame and fire non propagator. Excellent resistance to oils, abrasion, petrochemical fluids, moisture and salt water. Based on IEC 6009276 and NEK TS 606. Suitable for fixed installations in vessels and oil rigs, assuring the highest level of safety, security and reliability. CHARACTERISTICS INSTALLATION CONDITIONS Flexible conductor Minimum bending radius: 6 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Flame nonpropagation Low smoke emission: Light transmittance > 60% Outdoor installation: permanent Marine use Wall attached service 90ºC shortcircuit 250ºC (maximum 5 s) Fire nonpropagation Fire Resistant Low corrosive gases emission Mud resistance NEK TS 606 Water resistance: AD4 splashes Chemical & oil resistance: excellent Public places Open air On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 7 74
Based on : IEC 6009276 / NEK TS 606 INSTRUMENTATION 250V XTREM OFFSHORE BFOU (c) S4/S8 Fire resistant offshore instrumentation 250 V collectively screened DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. Insulation Mica Tape + Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following per pair: 1 x. blue 2 x. black Each pair is numbered. x. brown (for triads) Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) XTREM OFFSHORE PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) RFOU (c) S4/S8 Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 2 x 1,5 12,2 225 2,0 0,0 1,7 2 x 2 x 1,5 19,2 480 18,4 0,0 1,7 4 x 2 x 1,5 22,1 690 15,0 0,0 1,7 7 x 2 x 1,5 25,7 95 12,4 0,0 1,7 12 x 2 x 1,5,4 1.250 10, 0,0 1,7 16 x 2 x 1,5 8,0 1.700 9,4 0,0 1,7 19 x 2 x 1,5 9,8 2.150 9,0 0,0 1,7 24 x 2 x 1,5 46,9 2.700 8,5 0,0 1,7 Screen Collective polyester/copper tape with tinned copper drain wire. Bedding Halogen Free compound. Braid / Armour Tinned copper wire braid. Outer sheath Mud resistant thermosetting compound, grey colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Fire resistant offshore instrumentation 250 V collectively screened cables. These fire resistant cable is specially designed to transmit data in the presence of fire. In case of fire, they do not emit toxic or corrosive gases, thereby protecting public health and avoiding any possible damage to electronic equipment. They are also heavy duty, mud resistant cables for Offshore applications. Oil resistant, halogen free, flame and fire non propagators. Based on IEC 6009276 and NEK TS 606. Suitable for fixed installations in vessels and oil rigs, assuring the highest level of safety, security and reliability. CHARACTERISTICS INSTALLATION CONDITIONS Flexible conductor Minimum bending radius: 6 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Flame nonpropagation Low smoke emission: Light transmittance > 60% Outdoor installation: permanent Marine use Wall attached service 90ºC shortcircuit 250ºC (maximum 5 s) Fire nonpropagation Fire Resistant Low corrosive gases emission Mud resistance NEK TS 606 Water resistance: AD4 splashes Chemical & oil resistance: excellent Public places Open air On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 98 75 76
Based on : IEC 600925 / NEK TS 606 LOW VOLTAGE 0,6/1kV XTREM OFFSHORE RFOU VFD EMC Offshore power VDF EMC DESIGN Conductor Flexible conductor tinned copper, based on IEC 60228. Grounding conductor The grounding conductor is divided into three conductors; the equivalent section of the three protective conductors together is approximately 50% of the section of the phase conductor. Cross section (mm 2 ) Diameter (mm) Weight (Kg/km) XTREM OFFSHORE PROPERTIES Open Air 45ºC (A) Voltage drop (V/A km) RFOU VFD EMC Max. Conductor Resistance at 20ºC (Ohm /Km) x 25 + G6 25,7 1.610 110 1,76 0,7950 x 5 + G6 28, 2.070 17 1,25 0,5650 x 50 + G10,4 2.700 167 0,87 0,90 x 70 + G16 7,0.600 214 0,61 0,2770 x 95 + G16 42,5 4.800 259 0,46 0,2100 x 120 + G25 45,9 5.865 01 0,6 0,1640 x 150 + G25 51, 7.250 47 0,29 0,120 x 185 + G5 56,2 9.000 97 0,24 0,1080 x 240 + G50 62,8 10.800 468 0,18 0,0817 Insulation Halogen Free Ethylene propylene, type EPR according to IEC 6009251. The standard identification is the following: x + G... brown + black + grey + green/yellow (x) (from 6 mm2 conductors) Bedding Halogen Free compound. Screen Copperpolyester tape helically placed over the bedding. The tape serves as a screen. Over the tape there is a tinned copper braid screen. The tape and the braid act as a double screen to cut out all of the electromagnetic interference. The screen has a cover of 100% and its total section is approximately 10% of one of the conductors. Outer sheath Mud resistant thermosetting compound, black colour, low smoke and halogen free, type SHF MUD. APPLICATIONS Our offshore power Variable Frequency Drive (VFD) cables have been designed for use in drive systems where variable frequency drives are used to protect equipment against the effects of electromagnetic interference (EMI). As well as the appropiate screening the outersheath is based on IEC 600925 and NEK TS 606. Suitable for fixed installation. CHARACTERISTICS INSTALLATION CONDITIONS Flexible conductor Minimum bending radius: 6 x cable diameter LSZH Mechanical stress impact: AG. High severity Oil rigs In conduit Minimum service fixed 40ºC mobile 25ºC Meter by meter marking Low smoke emission: Light transmittance > 60% AD4 splashes Outdoor installation: permanent Marine use Wall attached service 90ºC shortcircuit 250ºC (maximum 5 s) Flame nonpropagation Fire nonpropagation Low corrosive gases emission Mud resistance NEK TS 606 Water resistance: AD4 splashes Chemical & oil resistance: excellent Public places Open air On tray For further technical data please request this cable s technical datasheet. Top Cable reserves the right to carry out any modification whatsoever without giving previous notice. 77 98 78
Based on: IEC 600925 / NEK TS 606 LOW VOLTAGE 0,6/1kV XTREM OFFSHORE UX 0,6/1kV The Offshore wiring cable DESIGN Conductor Tinned copper, flexible conductor, based on EN 60228 Insulation Mud resistant thermosetting compound, low smoke and halogen free, type SHF MUD. The standard identification is the following: Yellow/Green For protective earth Other colours When used as single wire (HD 08.52) Cross section (mm 2 ) Diameter (mm) DIMENSIONS Weight (Kg/km) XTREM OFFSHORE Open Air 45ºC (A) Voltage drop (V/A km) UX 0,6 /1kV Max. Conductor Resistance at 20ºC (Ohm /Km) 1 x 2,5,95 45 25 17,70 8,2100 1 x 4 4,50 60 5 11,00 5,0900 1 x 6 5,05 80 46 7,2,900 1 x 10 6,00 120 64 4,2 1,9500 1 x 16 7,00 180 88 2,68 1,2400 1 x 25 8,80 280 117 1,7 0,7950 1 x 5 9,90 70 147 1,25 0,5650 1 x 50 11,80 520 180 0,87 0,90 1 x 70 1,20 70 2 0,61 0,2770 1 x 95 15,40 970 285 0,46 0,2100 1 x 120 16,90 1.220 0,6 0,1640 1 x 150 19,00 1.520 86 0,29 0,120 1 x 185 21,10 1.890 444 0,24 0,1080 1 x 240 2,90 2.450 528 0,18 0,0817 1 x 00 26,90.090 612 0,14 0,0654 APPLICATIONS The Xtrem Offshore UX 0,61/kV halogen free single core cable is a safety cable. In the event of fire, it does not emit toxic gases, thereby protecting people. Nor does it give off corrosive gases, avoiding any possible damage to electronic equipment. For these reasons it is highly recommended for switchboard wiring in marine and oil rigs applications. CHARACTERISTICS INSTALLATION CONDITIONS Rated voltage: 0,6 /1 kv shortcircuit 250ºC (max. 5 s) LSZH Water resistance A2 Free falling drops Oil rigs In conduit Flexible conductor Minimum bending radius 5x cable diameter Low smoke emission: Light transmittance > 60% Chemical & Oil resistance: excellent Marine use Electrical panel wiring Minimum service 40ºC (Fixed and protected installation) Flame nonpropagation Low corrosive gases emission Mud resistance NEK TS 606 Public places For further technical data please request this cable s technical datasheet. service temperature 90ºC Fire nonpropagation Environmentally friendly Top Cable reserves the right to carry out any modification to the data sheets whatsoever without giving previous notice. 98 79 80
Symbols Characteristics Installation Conditions Flexible conductor Impact resistance Public places Minimum service tempersture Outdoor installation Marine service temperature Electric fields resistant Oil rigs shortcircuit temperature Mud resistant Open air Minimum bending radius Water resistance In conduit Meter by meter marking Chemical & Oil resistance Electrical panel wiring Flame nonpropagation Environmentally friendly Emergency circuits Fire nonpropagation Wall attached Fire resistant On tray Low corrosive gases emission Halogen free Low smoke emission 58
5. Appendix 5.2 Drum Dimensions 5.../.. Table of capacities The dimensional standards to which the drums supplied by Top Cable comply. Dimensions table 5. Table of capacities../.. Table of capacities (m) External drum diameter (mm) ø Cables (mm) 60 800 1.000 1.250 1.400 1.600 1.800 2.000 4 5 6 7 8 9 10 11 12 1 14 15 16 17 18 19 20 21 22 2 24 25 26 27 28 29 0 A B C D 60 mm 800 mm 1.000 mm 1.250 mm 1.400 mm 1.600 mm 1.800 mm 2.000 mm 2.240 mm 2.500 mm 8.650 4.866.114 2.16 1.589 1.216 961 779 64 541 461 97 46 04 269 240 216 195 177 161 147 15 125 115 15 mm 400 mm 500 mm 60 mm 710 mm 900 mm 1.120 mm 1.250 mm 1.400 mm 1.500 mm 7.057 4.901.601 2.757 2.178 1.764 1.458 1.225 1.044 900 784 689 610 545 489 441 400 65 4 06 282 261 242 225 210 196 70 mm 520 mm 610 mm 710 mm 810 mm 980 mm 960 mm 960 mm 1.190 mm 1.190 mm 6.600 5.05.992.24 2.67 2.246 1.914 1.650 1.47 1.26 1.119 998 896 808 7 668 611 561 517 478 444 412 85 59 450 mm 600 mm 710 mm 810 mm 90 mm 1.100 mm 1.100 mm 1.100 mm 1.50 mm 1.50 mm 5.850 4.85 4.062.461 2.985 2.600 2.285 2.024 1.805 1.620 1.462 1.26 1.209 1.106 1.016 96 865 802 746 696 650 5.789 4.92 4.25.705.256 2.884 2.57 2.09 2.084 1.890 1.722 1.576 1.447 1.4 1.2 1.14 1.06 991 926 DRUMS BM 00600 BM 00800 BM 001000 BM 001250 BM 001400 BM 001600 BM 001800 BM 002000 BM 002200 BM 002500 5.88 4.75 4.195.742.58.01 2.749 2.505 2.292 2.105 1.940 1.79 1.66 1.546 1.441 1.47 5.26 6.662 4.159.72.68.055 2.784 2.547 2.9 2.156 1.99 1.848 1.719 1.602 1.497 5.105 4.582 4.15.751.417.127 2.872 2.646 2.447 2.269 2.110 1.967 1.88 Table of capacities (m) ø Cables (mm) 60 800 1.000 1.250 1.400 1.600 1.800 2.000 1 2 4 5 6 7 8 9 40 41 42 4 44 45 46 47 48 49 50 51 52 5 54 55 56 57 58 59 60 184 172 162 v7 16 297 280 264 250 26 224 21 202 192 External drum diameter (mm) 609 571 57 506 478 451 427 405 85 66 48 2 16 02 289 276 265 254 244 24 225 216 867 814 765 721 680 64 609 577 548 521 496 47 451 41 412 94 77 62 47 20 08 297 286 276 266 257 248 29 22 1.261 1.184 1.11 1.049 990 95 886 840 797 758 721 687 565 526 599 57 549 526 505 485 466 448 42 416 401 87 7 60 48 7 1.402 1.16 1.27 1.166 1.100 1.040 984 9 886 842 802 764 729 696 665 67 610 585 561 59 518 498 480 462 445 40 415 401 87 74 1.721 1.615 1.519 1.41 1.50 1.276 1.208 1.145 1.087 1.04 984 98 895 854 817 782 749 718 589 662 66 612 589 567 547 527 509 492 475 459 98 59 60