Unheated straight section Fast response time Choice of lead protection Longer heater life Higher watt densities Made to customer specifications

Temperatures up to 800 F (982 C) Precise temperature control Choice of lead orientation Built-in type J or K Thermocouple Round, square and rectangular cable Rugged, durable construction MIGHTYBAND The Superior Coil Heater Design with a Built-In Thermocouple U.S. Patents #4028 and #420 Unheated straight section Fast response time Choice of lead protection Longer heater life Higher watt densities Made to customer specifications Tempco Mightyband heaters have opened new frontiers and revolutionized the plastic injection runnerless molding industry since their introduction by Tempco in 9. They provided the manufacturers of this type of equipment with a new and more effective heating element concept, thus allowing A REVOLUTIONARY CONCEPT IN them to design and manufacture new, improved, and more efficient runnerless molding systems, with HEATER DESIGN the capabilities required to meet the ever-increasing demand for processing engineering resins and high production output requirements of today s industrial and consumer markets. One specific way to improve the Mightyband heater design is to use a square or rectangular mineral insulated cable, which has a flat surface contact, allowing better heat conduction and a faster start-up time. Applications Tempco offers from stock a large selection of standard Mightyband coil heaters for plastic injection runnerless molding bushings and for internally heated injection machine nozzles. The inside diameter of a coiled heater is wound undersized for a screw-on fit. Therefore, hold- down straps are not usually required. Construction Characteristics Tempco s dedication to quality and product improvement has led us to the development of a second generation of Mightyband heaters. Manufactured for trouble-free performance in operations involving heating of cylindrical-shaped surfaces where precise temperature control is essential. Especially adapted as an alternate heat source for demanding and high temperature applications where other types of heaters have failed. The design and manufacturing concept incorporates a built-in thermocouple, with a grounded junction terminating at the end of the cable opposite to the lead end. In some heaters, the thermocouple junction can be terminated anywhere within the coil section. Consult Tempco for the availability of this option on your specific heater. The built-in thermocouple and the overall low mass construction provide quick response for positive temperature control. Incorporating the thermocouple into the heater construction eliminates the need for separate thermocouples, which have proven to be expensive, fragile and impractical. Standard Type J thermocouple with 04 stainless steel heater sheath is recommended for temperatures up to 00 F (8 C). An optional Type K thermocouple with Inconel 600 heater sheath for temperatures up to 800 F (982 C) is available upon request. In some applications, the built-in thermocouple may not be required. In this case, it can be omitted from the heater cable. The heating source for the Mightyband heater is a resistance wire in straight form or wound into a miniature helical coil. Selecting the best-suited resistance wire configuration is predetermined by an engineering formula applied to the specific heater design. On Mightyband heaters where wire wound resistance coils are used, the tail end of the heater cable is usually unheated. Optional unheated or cooler tail sections are available on straight resistance wire heater designs. Consult Tempco with your specific requirements. The swaging and drawing process involved in manufacturing the heater cable for Mightyband heaters compacts the ceramic insulators that house the heating element and thermocouple wire into a solid mass, producing a rugged and durable heater cable, providing excellent thermal conductivity, dielectric strength and quick thermocouple response. -2 View Product Inventory @ www.tempco.com

Mightyband Coil Heater Specifications Coil & Cable Heaters Sprue Bushing Sprue Bushing Typical Applications Specifications Electrical Resistance Tolerance:.............................. ±0% Wattage Tolerance:................................. ±0% Maximum Amperage:............................ 20 Amps Standard Voltage:.......................... 20 or 240 Volts Higher or lower voltages applicable for specific heater designs; consult Tempco with your requirements. Dimensional Standard square cable:.................0.2", 0.4" square Standard rectangular cable:.................0.0" 0.60" Standard round cable diameters:.......0.", 0.20", 0.2" 0.2", 0.", 0.6" Others available upon request. Cable diameter tolerance:.......................... ±0.00 Standard potting adapter:................... /6" Diameter Used with heater only and heater with T/C leads, 20 gauge and under.............................................. /2" Diameter Used with heater only and heater with T/C leads, 8 gauge to 0 gauge. Standard potting adapter length:.................... -/2" Other lengths available. Standard coil I.D.:..... From /8" up to 2-/2" in any increments. Applicable Coil I.D. is subject to cable diameter. Coil I.D. Tolerance:............. /8" to /4", +0.000", 0.020".............................. /8" to -/4", +0.000", 0.00" -/2" to 2-/2", +0.000", 0.060" Coil Width (length):.............. Up to 2" on /8" to /4" I.D. Up to 6" on /8" to -/4" I.D. Up to 8" on -/2" to 2-/2" Coil Width Tolerance:..................... 0 to 6": +0, /8" 6 to 2": +/8", /4" 2 to 8": ±/4" Standard Sheath Material:................ 04 stainless steel For temperatures up to 00 F (8 C) Optional Sheath Material:..................... Inconel 600 For temperatures up to 800 F (982 C) Standard Thermocouple:...................... ANSI Type J Optional Thermocouple:...................... ANSI Type K Minimum Bending Radius:...... Two times the sheath diameter (800) 2-689 Email: sales@tempco.com Close Wound Coil Machine Nozzle Typical Configurations Distributed Wattage By specifically arranging a coiling pattern on the heater cable, heat distribution can be concentrated where it is needed. Useful to compensate for heat losses along the edges of the part being heated. Specify concentration. Clamping Straps Mightybands normally do not require clamping straps as the inside diameter of the coil is wound undersize for a screw fit. At times because of differences in the expansion and contraction in materials a clamping strap may be required to ensure circumferential clamping forces. Clamping straps also provide additional protection of the heater coils from accidental damage. If optional clamping strap is required, specify. -

Special Coil Heater Configurations Star Wound Coil Star wound formations are usually inserted into pipes or ducts and are used to heat moving air or liquids. The offset coils create a turbulent flow. This allows the flowing material to have better contact with the heater surface, resulting in more efficient heat transfer. Explosion or Moisture Resistant Box Mightyband coil heaters can be used for immersion heating and/or in-line heating of liquids, gases or air. The built-in thermocouple provides a self-contained heating unit, eliminating the need for separate thermowells, and is available with standard NPT or special fittings. The outside diameter (O.D.) of the coil must be smaller than the fitting being used for proper fit to the mating part. The wiring can be protected from hazardous environments by attaching explosion or moisture-proof boxes. Consult Tempco with your requirements. Housing HSG-06-02 -/2" FNPT " 4-/4" NPT Pipe Fittings Mightyband coil heaters can be used for immersion heating and/or in-line heating of liquids, gases or air. The built-in thermocouple provides a selfcontained heating unit, eliminating the need for separate thermowells. Available with standard NPT fittings or special fittings. The outside diameter (O.D.) of the coil must be smaller than the fitting being used for proper fit to the mating part. Consult Tempco with your requirements. Lead Orientations LO Standard LO2 LO LO4 LO LO6-4 Note: Lead orientations can be custom formed. Consult Tempco with your requirements. We welcome your inquiries. View Product Inventory @ www.tempco.com

Potting Adapter Lead Terminations Coil & Cable Heaters The heating element wire to lead wire transition is done within the potting adapter. Potting adapter sizes are /6" O.D. - /2" long for heater cable diameters 0.88" and smaller and /2" -/2" long for diameters above 0.88". Other diameters and lengths are available, depending on design parameters. When the /2" -/2" long potting adapter is used for high temperature applications, a special heat sink collar is also used to help keep the transition from overheating. All transitions use 0 F (62 C) braze joint between the heating element wire and the flexible lead wire. Normally the lead wire construction is a fiberglass braided insulation rated to 482 F (20 C). For high temperature applications an MGT (mica, fiberglass, Teflon impregnation) insulation rated to 842 F (40 C) is used. All thermocouple leads use a fiberglass insulation rated to 900 F (482 C). Lead wires are selected to meet the amperage and temperature requirements of each specific heater. Type M Plain Leads Standard M High temperature cement potting with TGGT (Teflon tape, fiberglass, Teflon treated fiberglass overbraid) insulated lead wire for 482 F (20 C) and silicone sealed is standard. Optional M2 High temperature epoxy potting rated 40 F (22 C) for a better moisture seal. Optional M High temperature cement potting with MGT (mica tape, Teflon treated fiberglass overbraid) insulated lead wire for 842 F (40 C) and silicone sealed. Note: Temperature at potting adapter should not exceed the specified limits. Lead Wire Abrasion Protection Terminations Type A Stainless Steel Armor Cable Type B Stainless Steel Overbraid Type A Rated to 482 F (20 C) Type A2 Rated to 40 F (22 C) Type A Rated to 842 F (40 C) Flexible SS armor cable protects the leads against abrasion and contamination. Special plugs can be attached to heater leads and thermocouple leads. Type C Galvanized Armor Cable Type B Rated to 482 F (20 C) Type B2 Rated to 40 F (22 C) Type B Rated to 842 F (40 C) SS overbraid protects the leads against abrasion and allows more aggressive bending, which is not possible with armor cable. Special plugs can be attached to heater and thermocouple leads. Type S Fiberglass Sleeve Type C Rated to 482 F (20 C) Type C2 Rated to 40 F (22 C) Type C Rated to 842 F (40 C) Flexible galvanized armor cable protects the leads against abrasion and contamination. Special plugs can be attached to heater leads and thermocouple leads. Type S Rated to 482 F (20 C) Type S2 Rated to 40 F (22 C) Type S Rated to 842 F (40 C) Fiberglass sleeve protects the leads against abrasion and allows more flexibility of lead wires. Special plugs can be attached to heater and thermocouple leads. Optional Heater Cable Cold End The availability of Tempco-Pak heaters with optional cold heater cable end depends on the electrical ratings and materials used for each heater design. Consult Tempco for the availability of these options. Type ND Neck Down Type NW Built-in Cold Wire (800) 2-689 Email: sales@tempco.com -

Heater shown with Lead Protection Type B and Lead Orientation LO. Standard (Non-Stock) Round Cable Heaters Standard Cable Heaters have 04 Stainless Steel Sheath Inside Outside Diameter Diameter Width Distributed Close Lead Lead Part in mm in mm in mm Watts Volts Wattage Wound Protection Orientation Number 2 2. 0.808 20. 2 0.8 40 240 yes C LO2 MHC0000 2 2. 0.808 20. 2 2 6. 40 240 yes C LO2 MHC00002 2 2. 0.808 20. 6.2 40 240 yes C LO2 MHC0000 2 2. 0.808 20. 2 88.9 40 240 yes C LO2 MHC00004 2 2. 0.808 20. 6.2 80 240 yes C LO2 MHC0000 2 2. 0.808 20. 2 88.9 80 240 yes C LO2 MHC00006 2 2. 0.0 8. 2 2 6. 40 240 yes C LO MHC0000 2 2. 0.64 9.4 4 2 4. 400 240 yes C LO2 MHC00008 2 2. 0.0 9. 2 9. 400 240 yes C LO2 MHC00009 2 2. 0.0 9. 6 2 6. 400 240 yes C LO2 MHC0000 2 2. 0.0 9. 4 8. 00 240 yes C LO MHC000 2 2. 0.2 8. 2 0.8 40 20 yes C LO2 MHC0002 2 2. 0.64 9.4 2 2 6. 40 20 yes C LO2 MHC000 2 2. 0.64 9.4 6.2 80 20 yes C LO2 MHC0004 2 2. 0.64 9.4 2 88.9 80 20 yes C LO2 MHC000 2 2. 0.44 8.9 4 2 4. 400 20 yes C LO2 MHC0006 2 2. 0.44 8.9 2 9. 400 20 yes C LO2 MHC000 2 2. 0.44 8.9 6 2 6. 400 20 yes C LO2 MHC0008 2 2. 0.0 9. 4 8. 00 20 yes C LO MHC0009 8.9 0.9 2.6 2 0.8 00 240 yes C LO2 MHC00020 8.9 0.9 2.6 2 2 6. 2 240 yes C LO2 MHC0002 8.9 0.89 22.6 2 0.8 0 20 yes B LO2 MHC00022 8.9 0.8 22.2 2 0.8 0 240 yes B LO2 MHC0002 8.9 0.8 22.2 2 2 6. 0 240 yes B LO2 MHC00024 8.9 0.8 22.2 6.2 0 240 yes B LO2 MHC0002 8.9 0.8 22.2 6.2 80 240 yes C LO2 MHC00026 8.9 0.8 22.2 6.2 60 240 yes B LO2 MHC0002 8.9 0.8 22.2 4 0.6 60 240 yes B LO2 MHC00028 8.9 0.8 22.2 4 0.6 00 240 yes B LO2 MHC00029 8.9 0.8 22.2 2.0 00 240 yes C LO2 MHC0000 8.9 0.8 22.2 6 2.4 0 240 yes C LO2 MHC000 4 9..06 26.8 4.8 20 20 yes M LO MHC0002 4 9..06 26.8 4.8 2 20 yes M LO MHC000 4 9..06 26.8 4.8 400 20 yes B LO MHC0004 4 9..000 2.4 2 0.8 6 20 yes B LO MHC000 4 9..06 26.8 2 0.8 240 yes B LO MHC0006 4 9..000 2.4 6.2 0 240 yes B LO MHC000 4 9. 0.92 24. 2.0 600 240 yes B LO MHC0008 4 9. 0.992 2.2 8 2 2.9 00 240 yes B LO MHC0009 8 22.2.8 0.0 2.4 400 20 yes B LO MHC00040 8 22.2.8 0.0 4.8 20 240 yes M LO2 MHC0004 8 22.2.8 0.0 2 0.8 400 240 yes C LO2 MHC00042 8 22.2.8 0.0 2 8 66. 480 240 yes C LO2 MHC0004 8 22.2.8 0.0 8 9.4 480 240 yes C LO2 MHC00044 Note: Denotes the Thermocouple Junction is located between third and fourth coil from the tip end, isolated from the sheath. See page - for Lead Protection and page -4 for Lead Orientation descriptions. Cement Potted Teflon insulated SPC wire -6 View Product Inventory @ www.tempco.com

Standard (Non-Stock) Round Cable Heaters Standard Cable Heaters have 04 Stainless Steel Sheath Inside Outside Diameter Diameter Width Distributed Close Lead Lead Part in mm in mm in mm Watts Volts Wattage Wound Protection Orientation Number 8 22.2. 28. 2 0.8 60 20 yes B LO2 MHC0004 8 22.2.2 28.6 2 0.8 60 240 yes B LO2 MHC00046 8 22.2.2 28.6 2 2 6. 60 240 yes B LO2 MHC0004 8 22.2.2 28.6 8 9.4 60 240 yes B LO2 MHC00048 8 22.2.8 0.0 2 2 6. 40 240 yes C LO2 MHC00049 8 22.2.8 0.0 8 92. 0 240 yes C LO2 MHC0000 8 22.2.8 0.0 4 6 09. 0 240 yes C LO2 MHC000 8 22.2.8 0.0 6 4.9 60 240 yes C LO2 MHC0002 8 22.2.8 0.0 6 6 60. 60 240 yes C LO2 MHC000 8 22.2.8 0.0 6 8. 60 240 yes C LO2 MHC0004 8 22.2.2 28.6 6.2 680 240 yes C LO2 MHC000 8 22.2.2 28.6 2 88.9 00 240 yes C LO2 MHC0006 8 22.2.2 28.6 8 92. 0 240 yes B LO2 MHC000 8 22.2.2 28.6 4 6 09. 0 240 yes B LO2 MHC0008 8 22.2.2 28.6 6 4.9 0 240 yes B LO2 MHC0009 8 22.2.2 28.6 4 0.6 240 yes C LO2 MHC00060 8 22.2.2 28.6 6 6 60. 0 240 yes B LO2 MHC0006 8 22.2.2 28.6 6 8. 0 240 yes B LO2 MHC00062 8 22.2.2 28.6 2.0 900 240 yes C LO2 MHC0006 8 22.2.0 28. 8 6 2. 0 240 yes C LO2 MHC00064 8 22.2.0 28. 9 6 26. 0 240 yes C LO2 MHC0006 8 22.2.0 28. 0 6 26.9 0 240 yes C LO2 MHC00066 8 22.2.2 28.6 6 2.4 000 240 yes C LO2 MHC0006 8 22.2.0 28. 6 28. 80 240 yes C LO2 MHC00068 8 22.2.0 28. 2 6 2. 80 240 yes C LO2 MHC00069 8 22.2.0 28. 6 8. 80 240 yes C LO2 MHC0000 8 22.2.0 28. 4 6 6. 80 240 yes C LO2 MHC000 8 22.2.0 28.6.8 00 240 yes C LO2 MHC0002 2.4.20.8 2 8. 20 yes B LO MHC000 2.4.06.2 2 8. 240 yes B LO MHC0004 2.4.240. 2 0.8 400 20 yes B LO MHC000 2.4.266 2.2 2 2 6. 40 20 yes B LO MHC0006 2.4.20.8 8 20.2 20 240 yes B LO MHC000 4.8.6 9. 2.4 40 240 yes B LO MHC0008 4.8.6 9. 4.8 20 yes B LO MHC0009 4.8.480.6 2 8. 400 20 yes B LO MHC00080 4.8.492.9 2 0.8 4 20 yes B LO MHC0008 4.8.480.6 2 2 6. 0 240 yes C LO2 MHC00082 4.8.4 8. 4 2 4. 20 240 yes C LO2 MHC0008 4.8.4 9.0 6 2 6. 800 240 yes C LO2 MHC00084 4.8.48 9..8 2000 240 yes B LO MHC0008 4.8.94 40. 8 2 2.9 2 240 yes C LO2 MHC00086 4.8.626 4. 0 2 266. 200 240 yes C LO2 MHC0008 Note: Denotes the Thermocouple Junction is located between third and fourth coil from the tip end, isolated from the sheath. See page - for Lead Protection and page -4 for Lead Orientation descriptions. Ordering Information See page -9 CONTINUED (800) 2-689 Email: sales@tempco.com -

Continued from previous page... Heater shown with Lead Protection B and Lead Orientation LO. Standard (Non-Stock) Round Cable Heaters Standard Cable Heaters have 04 Stainless Steel Sheath Inside Outside Diameter Diameter Width Distributed Close Lead Lead Part in mm in mm in mm Watts Volts Wattage Wound Protection Orientation Number.806 4.9 2.4 400 20 yes B LO MHC00088.0 4.9 4.8 42 20 yes B LO MHC00089.42 44.2 2 8. 2 20 yes B LO MHC00090.42 44.2 2 0.8 4 20 yes B LO MHC0009.2 44. 2 0.8 4 240 yes B LO MHC00092.4 44.6 2 0.8 0 240 yes B LO MHC0009.42 44.2 2 2 6. 600 20 yes B LO MHC00094.66 44.9 2 2 6. 600 240 yes B LO MHC0009.42 44.2 6.2 4 20 yes B LO MHC00096.2 44.0 6.2 8 240 yes B LO2 MHC0009 2 8..0 44. 4 8 04.8 000 240 yes C LO2 MHC00098.2 44.0 4 0.6 000 240 yes B LO2 MHC00099.0 44. 8 0.2 000 240 yes C LO2 MHC0000.42 44.2 2.0 200 240 yes B LO MHC000.66 44.9 6 8.6 200 240 yes B LO2 MHC0002.0 44. 8 8.0 00 240 yes C LO2 MHC000.806 4.9 6 2.4 6 20 yes B LO MHC0004.0 44. 6 2.4 200 240 yes B LO2 MHC000.66 44.8 8 8 206.4 20 240 yes B LO2 MHC0006.96 4.6 9 8 2.8 400 240 yes B LO2 MHC000.826 46.4 0 8 2.2 800 240 yes B LO2 MHC0008.982 0. 2.4 4 20 yes B LO MHC0009 2.000 0.8 2 8. 62 240 yes B LO MHC000 4 44. 2.000 0.8 2 0.8 6 240 yes B LO MHC00.982 0. 2 2 6. 2 240 yes B LO MHC002 2.06 2.2.8 2000 240 yes B LO2 MHC00 2 0.8 2.20 2.26.2 9. 8 6 2 4.9 6. 40 2400 240 240 yes yes B B LO LO MHC004 MHC00 Note: See page - for Lead Protection and page -4 for Lead Orientation descriptions. -8 View Product Inventory @ www.tempco.com

Standard (Non-Stock) Tempco Replacement Coil Heaters for OEM Hot Runner Bushings Standard Cable Heaters have 04 Stainless Steel Sheath Inside Outside OEM TEMPCO Diameter Diameter Width Distributed Close Part Part in mm in mm in mm Watts Volts Wattage Wound Number Number 0.808 20. 6.2 80 240 yes KH-200 MHC0000 0.808 20. 2 88.9 80 240 yes KH-20 MHC00006 0.64 9.4 4 2 4. 400 240 yes KH-04 MHC00008 0.0 9. 2 9. 400 240 yes KH- MHC00009 0.0 9. 6 2 6. 400 240 yes KH-6 MHC0000 2 0.64 9.4 2 2. 0.64 9.4 2 2 0.8 6. 40 40 20 20 yes yes KH-20 KH-202 MHC0002 MHC000 0.64 9.4 6.2 80 20 yes KH-200 MHC0004 0.64 9.4 2 88.9 80 20 yes KH-20 MHC000 0.44 8.9 4 2 4. 400 20 yes KH-04 MHC0006 0.44 8.9 2 9. 400 20 yes KH-0 MHC000 0.44 8.9 6 2 6. 400 20 yes KH-06 MHC0008.8 0.0 2 8 66. 480 240 yes KH-826 MHC0004.8 0.0 8 28.6 480 240 yes KH-8260 MHC00044.8 0.0 8 92. 0 240 yes KH-8266 MHC0000.8 0.0 4 6 09. 0 240 yes KH-82640 MHC000.8 0.0 6 4.9 60 240 yes KH-8260 MHC0002.8 0.0 6 6 60. 60 240 yes KH-82660 MHC000 8.8 0.0 6 8. 22.2.0 28. 8 6 2. 60 0 240 240 yes yes KH-8260 KH-8480 MHC0004 MHC00064.0 28. 9 6 26. 0 240 yes KH-8490 MHC0006.0 28. 0 6 26.9 80 240 yes KH-840 MHC00066.0 28. 6 28. 80 240 yes KH-8 MHC00068.0 28. 2 6 2. 80 240 yes KH-82 MHC00069.0 28. 6 8. 80 240 yes KH-8 MHC0000.0 28. 4 6 6. 80 240 yes KH-84 MHC000.480.6 2 2 6. 0 240 yes KH-22 MHC00082.4 8. 4 2 4. 20 240 yes KH-24 MHC0008 4.8.4 9.0 6 2 6. 800 240 yes KH-26 MHC00084.94 40. 8 2 2.9 2 240 yes KH-28 MHC00086.626 4. 0 2 266. 200 240 yes KH-20 MHC0008 Note: All OEM Replacement Heaters have round cable, Type C galvanized armor cable lead wire protection and LO2 lead orientation (see page -4). Coil & Cable Heaters OEM Replacement Heaters Standard Heaters Order by Part Number for standard heaters listed in Tables on pages -6 through -9. Custom Engineered/Manufactured Heaters An electric heater can be very application specific; for sizes, ratings and terminations not listed, TEMPCO will design and manufacture a Mightyband heater to meet your requirements. Standard lead time is weeks. Please Specify the following: Watts Volts Coil I.D. Coil width (length) Distributed wattage if required Sheath material 04 stainless steel or Incoloy 600 Sheath Diameter if necessary Length of internal nickel cold, or if a neck down design, length of cold section. See page -. Thermocouple if required Type J or K Thermocouple Junction Grounded or Ungrounded. If ungrounded, specify location. Transition type: M, M2, M, A, A2, A, B, B2, B, C, C2, C, S, S2 or S. See page -. Lead orientation: LO, LO2, LO, LO4, LO, or LO6. See page -4. Lead length if other than 24" Supply a sketch or drawing. (800) 2-689 Email: sales@tempco.com -9 Rev (8-8)

Mightyband (Square Cable) TEMPCO offers a square sheathed, mineral insulated, coiled nozzle heater with a built-in-thermocouple. The unique feature of the /8" square sheath is a larger sheath contact area as compared to its round sheathed counterpart, allowing for faster start-up cycles. The ANSI Type J standard or optional Type K thermocouple normally has a grounded junction. However, an optional ungrounded junction is available. Heaters can be formed into a compact coiled nozzle heater supplying a full 60 of heat to the distributed wattage coil. The low mass of the heater allows quick response to both heating and cooling. Specifications with Square/Rectangular MI Cable Resistance tolerance:.................................. ±0% Wattage tolerance:.................................... ±0% Maximum Wattage:.................. 20 watts (for 240 volt heaters) 00 watts (for 20 volt heaters) Maximum operating temperature:............... 00ºF (86ºC) Maximum Watt density:............ 4 watts/in 2 applied to nozzle Physical Dimensions:.............................. /8" square (except non-heated tail section, which is /8" round) Length of non-heated section:........ " to 6" (specify when ordering) Potting Adapter:....................... /6" O.D. -/2" long Standard Lead Length as specified in table below (if other than standard, specify) Standard Features Standard lead wire construction is a fiberglass braided insulation with stainless steel overbraid suitable for 482 F (20 C). Optional constructions using Teflon insulation or armor cable are available on request. The standard wire to M. I. cable transition area (potting adapter) is temperature rated to 40 F (22 C). High temperature 842 F (40 C) is optional. The ANSI Type J standard or optional Type K thermocouple junction can be grounded at the tip (the end farthest from transition area) or ungrounded anywhere along the length of the heater. Heaters can be supplied with optional stainless steel clamping straps, which provide additional circumferential clamping forces and protection of the heater coils from accidental damage. All Mightyband coil heaters are available with one () of six (6) different lead orientations (LO) as shown on Page -4. Other custom lead orientations can be manufactured to suit. Specify lead orientation when ordering. Can be supplied with optional grounding wire upon special request. Standard (Non-Stock) /8" Square Tempco-Pak Cable Heaters (Non-heated tail section is /8" round) Standard Cable Heaters have 04 Stainless Steel Sheath Closed Coil Stretched Standard Lead Lead Coil I.D. Width Width Built-In Lead Length Protection Orientation Part in mm in mm in mm T/C Voltage Wattage in mm Number.00 2. 2.00 0.8 2. 6. yes 240 40 40 06 C L0 MHC006.00 2. 2.0 6. 4.6 6.8 yes 240 00 48 29 A L0 MHC00.0 9..2.8 yes 20 2 48 94 M L04 MHC008.0 9..2.8 yes 20 20 48 94 M L04 MHC009.0 9..2.8. 8. yes 240 00 48 29 S2 L0 MHC0020.0 9. 0.9 24. yes 240 20 2 829 M L0 MHC002.968 24.6 0.9 24. yes 240 20 2 829 M2 L0 MHC0022.968 24.6.8 40. yes 240 00 2 829 M2 L0 MHC002 Cement Potted Teflon insulated SPC wire Standard Heaters Order by Part number for standard heaters listed above for runnerless plastic injection molding, hot sprue bushings and nozzles. If not otherwise specified, all Mightyband heaters are supplied with close wound coiling pattern, Type L0 lead orientation (see page -4), 24" of leads and 20" of stainless steel overbraid with Type J thermocouple. If longer leads are required, please specify. Custom Engineered/Manufactured Heaters An electric heater can be very application specific; for sizes, ratings and terminations not listed, TEMPCO will design and manufacture a Mightyband heater to meet your requirements. Standard lead time is weeks. Please Specify the following: Inside Diameter Width (Length) Specify width as closed or stretched Wattage Voltage Length of non-heated tail section Lead length Lead Orientation (see page -4) Lead Transition (see page -) Lead protection (see page -) Thermocouple Type if required -0 Rev (8-8) View Product Inventory @ www.tempco.com

Tempco Direct Replacement Heaters for OEM Hot Runner Systems Square & Rectangular Cable /8" square 04 Stainless Steel M.I. cable Type J ungrounded thermocouple junction in the midsection of the coil heater 48" of leads and 44" of SS armored cable Coil Coil I.D. Width OEM TEMPCO.00 2. 4.62. 00 20 SSTC- MHC0024.00 2. 4.62. 00 240 SSTC-2 MHC002.00 2. 2.00 6. 40 240 SSTC-42 MHC0026 /8" square 04 Stainless Steel M.I. cable Type J ungrounded thermocouple junction in the midsection of the coil heater 48" of leads and 44" of SS armored cable Coil Coil I.D. Width OEM TEMPCO.00 2. 4.62. 00 20 SSTC--90 MHC002.00 2. 4.62. 00 240 SSTC-2-90 MHC0028.00 2. 2.00 6. 40 240 SSTC-42-90 MHC0029 Gated, Flow-Through Hot Sprue Bushing Heaters.0".60" rectangular or /8" square 04 Stainless Steel M.I. cable No thermocouple 42" of leads and 8" of high temperature fiberglass sleeving Coil Coil I.D. Width OEM TEMPCO.20.8 2.62 66. 800 240 SCH000 HHC0000.20.8.0 44. 600 240 SCH0002 HHC00002.62.9.000 2.4 22 240 SCH000 HHC0000.0 9..0 44. 240 SCH42 HHC00004.0 9. 2.62 66. 240 SCH242 HHC0000 Heated Nozzle Locator Heaters /8" square 04 Stainless Steel M.I. cable Type J ungrounded thermocouple junction at tip of coil heater 6" of leads and 4" SS wire braid Coil Coil I.D. Width OEM TEMPCO.00 2..40 6.8 20 240 SSTC-62-90 MHC000.00 2..90 49. 20 240 SSTC-2-90 MHC00 Coil & Cable Heaters OEM Replacement Heaters (800) 2-689 Email: sales@tempco.com -

OEM Replacement Heaters OEM Replacement Heaters for Externally Heated Manifold Systems Rectangular Cable Heaters Systems with.20" diameter flow path nozzle assemblies Rectangular (0.0" 0.60") 04 Stainless Steel M.I. cable Ungrounded Type J thermocouple 6" of leads and 4" of high temperature fiberglass sleeving Coil I.D. Coil Width OEM TEMPCO 2.000 0.8 00 240 SCH008 MHC002 2.00 6. 0 240 SCH0082 MHC00.000 6.2 400 240 SCH008 MHC004.62.9.00 88.9 42 240 SCH0084 MHC00 4.000 0.6 00 240 SCH008 MHC006.000 2.0 00 240 SCH0086 MHC00 6.000 2.4 0 240 SCH008 MHC008 Systems with." diameter flow path nozzle assemblies Rectangular (0.0" 0.60") 04 Stainless Steel M.I. cable Ungrounded Type J thermocouple 6" of leads and 4" of high temperature fiberglass sleeving Coil I.D. Coil Width OEM TEMPCO 2.2 4.0 400 240 SCH0088 MHC009 2.62 66. 40 240 SCH0089 MHC0040.2 9.4 0 240 SCH0090 MHC004.8 22.2.62 4.2 92. 04.8 00 800 240 240 SCH009 SCH0092 MHC0042 MHC004.2 0.2 900 240 SCH009 MHC0044 6.2.6 000 240 SCH0094 MHC004.2 8.0 00 240 SCH009 MHC0046 Tempco Replacement Heaters and Thermocouples for OEM Hot Runner Nozzles : Heater : Thermocouple Systems with 0.024" nozzle gate diameter Type J Rectangular (0.0" 0.60") /6" OD, 04 Stainless Steel 04 Stainless Steel M.I. cable sheath Separate thermocouple required See Section 4 page 4-44 for (see table below for part number) complete thermocouple details 6" of leads and 4" of high temperature fiberglass sleeving Coil Coil Heater Thermocouple I.D. Width OEM TEMPCO OEM TEMPCO Part Number Part Number.4 6. 20 240 SCH0060 HHC00006 TCG0060 TCR000.9 49.2 00 240 SCH006 HHC0000 TCG006 TCR0008 2.4 6.9 0 240 SCH0062 HHC00008 TCG0062 TCR0009.0 9. 2.9 4.6 400 240 SCH006 HHC00009 TCG006 TCR00020.4 8. 42 240 SCH0064 HHC0000 TCG0064 TCR0002 4.4 2. 00 240 SCH006 HHC000 TCG006 TCR00022.4 8. 00 240 SCH0066 HHC0002 TCG0066 TCR0002-2 View Product Inventory @ www.tempco.com

OEM Replacement Heaters Tempco Replacement Heaters for OEM Hot Runner Systems Rectangular Cable Heaters Sprue Bushing Heaters /8" ID Coil Rectangular (0.0" 0.60") 04 Stainless Steel M.I. cable 6" of leads and 2" of sleeving Coil I.D. Coil Width OEM TEMPCO 2.000 0.8 00 240 SF-620 MHC0026 2.00 6. 0 240 SF-62 MHC00268.000 6.2 400 240 SF-60 MHC00269.62.9.00 88.9 400 240 SF-6 MHC0020 4.000 0.6 460 240 SF-640 MHC002.000 2.0 60 240 SF-60 MHC002 6.000 2.4 690 240 SF-660 MHC0024 /8" ID Coil Rectangular (0.0" 0.60") 04 Stainless Steel M.I. cable 48" of leads and 44" of sleeving Coil I.D. Coil Width OEM TEMPCO 2.000 0.8 400 240 SF-820 MHC002 2.00 6. 460 240 SF-82 MHC0026.000 6.2 60 240 SF-80 MHC002.8 22.2.00 88.9 60 240 SF-8 MHC0028 4.000 0.6 60 240 SF-840 MHC0029 4.00 4. 690 240 SF-84 MHC00280.000 2.0 690 240 SF-80 MHC0028 6.000 2.4 2 240 SF-860 MHC00282.000.8 2 240 SF-80 MHC0028 Runnerless Mold Cartridge Heaters OEM Replacement Runnerless Molding Pennybottom Cartridge Heaters See Section 2 pages 2-24 through 2-26 (800) 2-689 Email: sales@tempco.com -

OEM Replacement Heaters Tempco Replacement Heaters for OEM Hot Runner Systems Square Cable Heaters OEM TEMPCO Part Number Part Number 8-98-29-66 MHC004 00 Watts, 240 Volts.00" square 04 Stainless Steel M.I. cable /8" ID 2" stretched width Termination Type S Lead Orientation LO with /4" reference cold length 48" of leads and 6" fiberglass sleeve Built-in Type J ungrounded thermocouple junction at tip of the heater Adapter Size: /4" O.D. /8" long OEM TEMPCO Part Number Part Number 8-98-08-88 HHC006 00 Watts, 240 Volts.2" square 04 Stainless Steel M.I. cable.99" ID.2" nominal closed width Termination Type S Lead Orientation LO with zero reference length and " cold tail length 0 feet of leads and 2" fiberglass sleeve Adapter Size: /4" O.D. " long OEM TEMPCO Part Number Part Number 8-98-06-82 HHC00 200 Watts, 240 Volts.2" square 04 Stainless Steel M.I. cable.4" ID " nominal closed width Termination Type S Lead Orientation LO with zero reference length and " cold tail length 0 feet of leads and 2" fiberglass sleeve Adapter Size: /4" O.D. " long Tubular Hot Runner Mold Heaters SEE PAGE 0- IN THE TUBULAR HEATER SECTION. -4 View Product Inventory @ www.tempco.com

Inconel 600 Seamless Nickel Alloy Sheath Material for Process temperatures up to 400 F (60 C) Minimum 99.4% purity compacted MgO Insulation Material OEM Replacement Oxygen Analyzer Heaters Oxygen Analyzer Heaters (Westinghouse Probes) Coil & Cable Heaters OEM Replacement Heaters 00 Series Stainless Steel Potting Adapter filled with Stycast epoxy for 00 F continuous use Standard heater lengths are ", 8", 6" and 2" long. Longer length heaters such as 08" and 44" are also available. OA Length A Length OEM TEMPCO.0 0 0 0 40 26C0HO-6 HHF00009* 8. 40 4 02 40 26C0HO- HHF00004 6. 92 4 02 40 26C0HO-2 HHF0000 2. 842 4 02 40 26C0HO- HHF00006 Inconel 600 Seamless Nickel Alloy Sheath Material for Process temperatures up to 400 F (60 C) Minimum 99.4% purity compacted MgO Insulation Material Oxygen Analyzer Heaters (Enotec Probes) Lead Wires: Teflon insulated 600 Volt 8 ga. Nickel or Silver Plated Copper Wire (Stranded with Black or Brown) Grounding Wire: 8 ga. Nickel or Silver Plated Copper, Stranded with Green or Purple Teflon insulation/600 Volt Rated Note: *Part Number HHF00009 does not have a straight length section A. The.080"/.090" diameter heater cable is coiled to.4"/.422" ID all the way to the neck down and stretched except for the front 24 turns of coils. 00 Series Stainless Steel Potting Adapter filled with Stycast epoxy for 00 F continuous use Standard heater lengths are ", 8", 6" and 2" long. OA Length A Length OEM TEMPCO. 4 4.2 0 40 HEI-2X HHC0004 8.2 464 8.0 20 40 HEI-200 HHC0099 6.0 92 8.0 20 40 HEI-2002 HHC00200 2.80 849 8.0 20 40 HEI-200 HHC000 Lead Wires: Teflon insulated 20 ga. Stranded Silver Plated Copper Wire (color coded one black and one blue) Termination: #0 Uninsulated Spade Lug Oxygen Analyzer Heaters with." Diameter Cable Tempco can also supply oxygen analyzer heaters for 240V, 20W with 0." diameter Inconel 600 sheath, 0.94" ID x 2." coil width, with overall lengths of 6.29",.8",.2", 2.4", 2.86", 4.0", 62.9" and 80.". Consult Tempco with your requirements we welcome your inquiries. (800) 2-689 Email: sales@tempco.com -