Electrical System. Table of Contents. Section 11. Electrical System NOTE: This section applies to applicators with T-style cordsets.

Similar documents
Electrical System. Table of Contents. Section 11. Electrical System NOTE: This section applies to applicators with P-style cordsets.

Electrical System. Table of Contents. Section 11. Electrical System NOTE: This section applies to applicators with K-style cordsets.

Section 11. Electrical System. 42--CF200--MA--08 (formerly 42-65) Issued 5/96 P/N B. E 1996 Nordson Corporation All rights reserved

Replacing a Gun Thermostat

Non-RTD Hot Melt Hose Replacement

Nozzle Heater For AG-900 Guns

GEMINI TM DYNACONTROL TM HOSES Automatic & Manual Versions FOR DYNAMELT & DYNAMINI TM ADHESIVE APPLICATION SYSTEMS

Platen Heater Pad Replacement

ImPress IRONING STATION

TECHNICAL INSTRUCTIONS

Dynaflex Hot melt hoses

TECHNICAL INSTRUCTIONS

WARNING WARNING TROUBLESHOOTING GUIDE INTEGRATED FURNACE CONTROL MODULE

TECHNICAL INSTRUCTIONS

Tools. Contents Tools for contacts Han D Tools for contacts Han E Tools for contacts Han C

MERCHANT POPCORN MACHINE SERVICE MANUAL

Rhino SD2/XD2 ARW Air Circuit Module for 125-mm Frames

User s Manual: WERI Mini Applicator

INSTALLATION AND OPERATING INSTRUCTIONS. For Reliance Controls Emergency Power Transfer Switch Kit Model Number 30216BRK

Liquid Adhesive Detection System Alarm Box

P4200PM / P5000PM Remote Air Dryer User s Guide

Tools. Contents Tools for contacts Han D Tools for contacts Han E Tools for contacts Han C

Installation Instructions

CEILING FAN LIGHT KIT

Tools for other contacts Tools for FOC contacts Crimping machine TK-M Crimping machine TC-C

SERIES PSE-690 INSTALLATION & OPERATION MANUAL IMPORTANT: PSE-690 REMOTE STROBE POWER SUPPLY

Automatic Hot Melt Gun Model AD-28

Servo Cable Connector Crimping Guide

CEILING FAN LIGHT KIT

Installation & Operating Instructions

K00364 Electronic Bin Thermostat

AHC-990 TECHNICAL MANUAL

OPERATING & SERVICE PARTS MANUAL HDS-215 COMBINATION SHRINK SYSTEM

KIT NOTICE. These instructions are for replacing the three existing thermostats with a single new solid-state thermostat.

ACCURATE ELECTRONICS INC PO BOX SW HALL BLVD BEAVERTON OR USA FAX

TECHNICAL INSTRUCTIONS

Platinum Split 4000 & Platinum Split 4000 Fully Ducted COLD WEATHER START KIT Installation Manual

Installation Instructions

AVENGER HT THERMOSTAT RETROFIT INSTRUCTIONS

16. Hose Replacement. Disconnect power supply to the AR400.

HR Powder Feed Hopper

Please read this manual completely before attempting to install, operate or service this equipment.

Table of Contents Thank you 2 Accessories 2 Installation 2 Tapping your first mini keg 3 Operation 9 Cleaning 9 Important safeguards 10 Limited

FUJITSU Component Connector. Instruction Manual for Hand Crimping Tool

FC-2200 Flame Detector

Protocol Station Remote Alarm

TECHNICAL INSTRUCTIONS

Cautions and Warnings. Introduction 4009 NAC POWER EXTENDER

Technical Manual. VFD / Cabinet Heater Upgrade 110 VAC Heater to 12 VDC Heater. Provided by: Chart Inc.

ZD-985 Desoldering Station

No. Of Ignition Trials: No. Of Re-Ignition Attempts. Reset by interrupting power for 5.0 Seconds. Diagnostic Output. Re-Ignition Limit Exceeded

INSTALLATION INSTRUCTIONS FOR 6636 SERIES PACKAGE AIR CONDITIONER

Instruction Manual. Remote Monitoring System

Flame Rod Manual. Publication Rev A

STEAM WALLPAPER STRIPPER MODEL HTW5

TABLE 1 Electrical Specifications

CONTENTS CONSIDERATIONS. General Plumbing Component Connection ILLUSTRATION. Control System CONFIGURATION. Voltage Verification CONNECTION

FOT-100. Fiber Optic Temperature Sensor User s Manual P/N: I3A-110

GENERAL 2004 HVAC SYSTEMS. Manual HVAC System - Sorento SPECIFICATIONS. Fig. 1: Air Conditioner Specifications Courtesy of KIA MOTORS AMERICA, INC.

Installation Instructions Model DLC

Model 53 Macerator Pump Installation, Operation, Repair Manual

COLD WEATHER START KIT Ceiling Mount 4000

KIT NOTICE. These instructions are for replacing the two existing thermostats with a single new solid-state thermostat.

TABLE 1 Electrical Specifications. Phase

Single Station Remote Alarm

INSTALLATION GUIDE. Yellow Jacket Misting System. For help, call BIG-FANS or visit

Henny Penny Humidified Holding Cabinets Model HHC-980 Model HHC-983 TECHNICAL MANUAL

SERVICE MANUAL. Bradford White ElectriFLEX HD (Heavy Duty) Commercial Electric Water Heater CEHD SERIES Immersion Thermostat Models

ED4000 & ED5000 SERIES EXIT DEVICES with M61 ALARM OPTION and ED40AK & ED50AK ALARM RETROFIT KIT

Duct and Rough Service Carbon Monoxide Sensor

Series 47 and 247 Mechanical Water Feeders. Series 47-2 and Combination Mechanical Water Feeder/Low Water Cut-Off ! WARNING

Cable Drum Machine. Operation Manual 40 SERIES. Cleans 2" to 4" lines up to 75' N O T F O R R O O T S

INSTALLATION GUIDE AND OWNER S MANUAL

Frequently Asked Band Heater Questions Plus

Installation Instructions

Truck Edition V-220 / V-320 Series Single Temperature Systems TK IM (Rev. 0, 06/17)

A I FAN ASSEMBLY KIT FOR SERIES 3860 AND 3890 DESCRIPTION

INSTALLATION, OPERATION, SERVICE & PARTS SUPPLEMENT for

LS10 and LS20 Series Hot Melt Units

Model: M630-44FDC CAUTION:

EcoSmart Troubleshooting Guide

WCVD-Series OPL Washers Troubleshooting And Fault Codes. Starting serial number ****** (09/13)

6. COOLING SYSTEM 6-0 COOLING SYSTEM MXU 500

Viking Installation Guide

PRO 2000i LOW LEVEL DEPOSITOR


KE-Series Constant-Wattage Heating Cable

WCAD-Series Vended Washers Troubleshooting And Fault Codes

INSTALLATION INSTRUCTIONS FOR 6536 SERIES TWO TON PACKAGED HEAT PUMP

Page 1 of 18. Part# /5/2013

SCR/SCRF Series Battery Charger

TT /97 WARNING WARNING WARNING INSTALLATION INSTRUCTIONS

5800 Refrigerator Compressor Capacitor/Relay Kit

INSTALLATION INSTRUCTIONS FOR SERIES TWO TON HIGH EFFICIENCY PACKAGED HEAT PUMP

A B A B4

Chapter 3 Cooling, heating and ventilation systems

Instruction Manual. Dogeroo, Super Dogeroo, and Mini Dogeroo

[FLARE CONNECTION TYPE] ATTENTION

Operating & Maintenance Manual. Alert-4 Ethernet LCD Master Alarm

Section 2 Safety, Tools and Equipment, Shop Practices Unit 5 Tools and Equipment

Transcription:

Electrical System - Section Electrical System NOTE: This section applies to applicators with T-style cordsets. Table of Contents Electrical System........................................... - Introduction................................................ - Overview of Electrical Operation.............................. - Cordsets................................................ - Low-Power Cordset.................................... - High-Power Cordset.................................... - Heaters and RTDs........................................ - Cordset Connection......................................... -6 Preparing to Connect Cordsets............................. -6 Connecting Adhesive Manifold Cordsets..................... -7 Connecting Heated Air Manifold Cordsets................... -8 Restoring the System to Normal Operation................... -0 Disconnecting Cordsets................................... -0 Cordset Service............................................ -0 Checking a Heater........................................ - Checking an RTD......................................... - Replacing a Heater....................................... - Replacing an RTD........................................ -6 Parts...................................................... -8 Low-Power Cordset....................................... -9 High-Power Cordset...................................... -0 Splitter Cables........................................... - Extension Cables......................................... - Recommended Spare Parts and Supplies................... - Technical Data.............................................. - Electrical Specifications................................... - Wiring Diagrams......................................... - Cordset Pin Positions................................... - Splitter Cables......................................... - Extension Cables...................................... -9 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System This page intentionally left blank. Part 0696G Issued /0 00 Nordson Corporation

Electrical System - WARNING: Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and damage to the equipment. Introduction This section describes the electrical system on applicators with low-power or high-power nickel resistance temperature detector (RTD)-style (hereafter referred to as T-style) cordsets. The applicator s electrical system includes the following components: adhesive manifold cordset(s) with heater(s) and RTD heated air manifold cordset(s) with heater(s) and RTD splitter cables (if used) extension cables The hose also has some electrical components, including a cordset that connects it electrically to the melter and an electrical receptacle that connects it electrically to the applicator. In combination, the hose electrical connections, the applicator cordsets, and any cables used serve two purposes: () to supply electrical power to the heaters in the applicator adhesive and heated air manifolds and () to carry electrical signals from the RTDs in the adhesive and heated air manifolds to a melter control system or to a standalone temperature controller. 0000 Figure - Applicator with T-style cordsets. Adhesive manifold cordset (low power cordset shown). Heated air manifold cordset (high-power cordset shown) 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System Overview of Electrical Operation An applicator has two types of heated zone: adhesive manifold and heated air manifold. The adhesive manifold zones heat the adhesive in the applicator, and the heated air manifold zones heat the pattern air. Heating and temperature sensing of the zones is accomplished through cordsets. Cordsets Each heated zone has a cordset that is connected to one RTD and one or two heaters inside the applicator. Cordsets are then electrically connected, via a connector plug, to a temperature control channel on a melter control system or on a standalone temperature controller. The control system receives the RTD electrical signal and regulates the electrical power supplied to the heater(s) based on the signal. There are two types of cordset: adhesive manifold and heated air manifold. The cordsets may be either low-power or high-power. Low-Power Cordset See Figure -. A low-power cordset has a square 6-pin male connector that connects to a 6-pin female connector on a hose or a low-power extension or splitter cable. Low-power cordsets are typically used for heated zones with a power requirement of 900 watts or less. HEATER HEATER RTD RTD 69000 Figure - Low-power cordset Part 0696G Issued /0 00 Nordson Corporation

Electrical System - High-Power Cordset See Figure -. A high-power cordset has a square 9-pin male connector (in which only pins are used) that connects to a 9-pin female connector on a high-power extension or splitter cable. High-power cordsets are typically used for zones with a power requirement greater than 900 watts. HEATER HEATER RTD RTD 690006 Figure - High-power cordset Heaters and RTDs Cordsets are wired to a replaceable cartridge heater (or heaters) housed in a bore inside each adhesive and heated air manifold zone as shown in Figure -9 later in this section. When power is supplied to a heater, it heats the adhesive or the pattern air in the applicator manifolds. Two heaters are present when a zone s heating requirements are higher. Typically, the heating requirements of a filtered applicator are greater than those of a non-filtered applicator and the heating requirements of heated air manifold zones are greater than the heating requirements of adhesive manifold zones. Cordsets are also wired to a nickel RTD housed in a bore in each adhesive and heated air manifold zone. An RTD is an electronic temperature control device in which the electrical resistance changes predictably as its temperature changes (the higher the temperature, the higher the resistance). The RTD relays the temperature of the manifold to a melter control system or to a temperature controller, which in turn adjusts the power supplied to the manifold heaters accordingly. NOTE: On some applicators, the RTD is an integral part of the cordset wiring (in which case no wire nut or connector is used). 00 Nordson Corporation Issued /0 Part 0696G

-6 Electrical System Cordset Connection Cordsets must be properly connected to hoses and/or splitter and extension cables to supply power to the applicator. This part of Section provides cordset connection procedures for an installation in which adhesive manifold cordsets are connected to hose connectors and extension cables and in which heated air manifold cordsets are connected to heated air manifold extension or splitter cables, which is the recommended configuration. If you need assistance with cordset installation, contact your Nordson representative. NOTE: Normally, the hose, cordset, and cable configuration of your system will have already been determined by you and your Nordson representative. If you need to change the configuration, contact your Nordson representative for assistance. Splitter and extension cable part numbers are provided in Parts at the end of this section. WARNING: Risk of personal injury or death. Allow only qualified personnel to perform electrical installation, troubleshooting, or repair procedures. Before performing any electrical procedure, review Section, Safety, and disconnect and lock out electrical power to the system. Preparing to Connect Cordsets. If the system is in operation, relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system. Part 0696G Issued /0 00 Nordson Corporation

Electrical System -7 Connecting Adhesive Manifold Cordsets Connect adhesive manifold cordsets as appropriate for your application. Refer to Table - and Figure - for a typical installation configuration. Item in Figure - First adhesive manifold cordset Table - Typical Adhesive Manifold Cordset Connections Component Connect to... Note Extension cable (item ) Extension cable First adhesive manifold cordset (item ) and to electrical receptacle on melter (item ) Second adhesive manifold Hose connector cordset Hose cordset Electrical receptacle on melter (item ) If a high-power cordset is is connected to a low-power extension cable, the adhesive manifold will not heat. Some melter electrical receptacles are pinned for high-power use only. If a low-power extension cable is connected to a high-power-only receptacle, the applicator that the cable is connected to will not heat. Some melter electrical receptacles are pinned for high-power use only. If a hose cordset is connected to a high-power-only receptacle, the temperature control system will indicate a false open heater fault. Applicator () First adhesive manifold cordset () Second adhesive manifold cordset () Extension cable Hose () Melter electrical receptacle () Hose cordset Figure - Typical adhesive manifold cordset connections. First adhesive manifold cordset. Extension cable. Second adhesive manifold cordset. Hose cordset ÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ Melter. Melter electrical receptacle 00 Nordson Corporation Issued /0 Part 0696G

-8 Electrical System Connecting Heated Air Manifold Cordsets Connect heated air manifold cordsets as appropriate for your application. Refer to Table - and Figure - for a typical installation configuration. Item in Figure - Single air manifold cordset Table - Typical Heated Air Manifold Cordset Connections Component Connect to... Note Extension cable (item ) Extension cable Single air manifold cordset (item ) and electrical receptacle on melter (item 6) Two air manifold cordsets Splitter cable (item ) Splitter cable Two air manifold cordsets (item ) and extension cable (item ) Extension cable Splitter cable (item ) and electrical receptacle on melter (item 6) If a high-power cordset is is connected to a low-power extension cable, the heated air manifold will not heat. Some melter electrical receptacles are pinned for high-power use only. If a low-power extension cable is connected to a high-power-only receptacle, or if a high-power extension cable is connected to a low-power-only receptacle, the temperature control system will indicate a false open heater fault. If a high-power cordset is is connected to a low-power splitter cable, the heated air manifold will not heat. If low-power and high-power cordsets and cables are mixed, the heated air manifold will not heat or the temperature control system will indicate a false open heater fault. Some melter electrical receptacles are pinned for high-power use only. If a low-power extension cable is connected to a high-power-only receptacle, or if a high-power extension cable is connected to a low-power-only receptacle, the temperature control system will indicate a false open heater fault. Part 0696G Issued /0 00 Nordson Corporation

Electrical System -9 Applicator () One heated air manifold cordset () Extension cable (6) Melter electrical receptacle É ÉÉÉ ÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ Melter Applicator () Two heated air manifold cordsets () Splitter cable () Extension cable (6) Melter electrical receptacle Figure - Typical heated air manifold cordset connections. One heated air manifold cordset. Extension cable. Two heated air manifold cordsets. Splitter cable ÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ Melter. Extension cable 6. Melter electrical receptacle 00 Nordson Corporation Issued /0 Part 0696G

-0 Electrical System Restoring the System to Normal Operation Disconnecting Cordsets Perform whichever of the following steps is appropriate for your installation: If the cordsets were connected as part of the initial installation of the applicator, return to the applicator installation procedures in Section, Installation, to complete the installation. If the cordsets were connected as part of another procedure, return to that procedure. If applicable, restore the system to normal operation. Refer to Starting the Applicator in Section, Operation, as needed. Before disconnecting any cordset, relieve system pressure and disconnect and lock out electrical power to the system. Refer to Relieving System Pressure in Section 0, Filter, as needed. Cordset Service This part of Section provides cordset-related service procedures. WARNING: Risk of personal injury or death. Allow only qualified personnel to perform electrical installation, troubleshooting, or repair procedures. Before performing any electrical procedure, review Section, Safety, and disconnect and lock out electrical power to the system. Part 0696G Issued /0 00 Nordson Corporation

Electrical System - Checking a Heater. Relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the heater to be checked.. See Figure -6 or -7 as appropriate. Use an ohmmeter to check the heater resistance and continuity at the heater pins on the cordset: If you measure low resistance, the heaters are operating normally. Return to the procedure that referenced this check. If you measure high resistance or if an open circuit is indicated, there may be a broken wire, a loose connection, or a defective heater. Continue to the next step. HEATER HEATER RTD RTD 69000 Figure -6 Pin positions on a low-power cordset HEATER HEATER RTD RTD 690006 Figure -7 Pin positions on a high-power cordset. Remove the appropriate manifold cover and inspect the heater wiring. Make sure there are no broken wires or loose connections and that the heaters are wired correctly. Refer to the cordset wiring diagrams provided in Applicator-Specific Reference Drawings in Section 8, Parts, as needed: If any wiring problems are found, correct the problems and restore the system to normal operation. If no wiring problems are found, the heater is probably defective. Replace the heater. Refer to Replacing a Heater later in this section. 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System Checking an RTD NOTE: You will need to know the temperature of the RTD to properly perform this check.. Relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the RTD to be checked.. See Figure -6 or -7 as appropriate. With the RTD at a known temperature, use an ohmmeter to measure the RTD resistance at the RTD pins on the cordset.. See Figure -8 to determine the correct resistance of the RTD based on its temperature: If the measured resistance is correct, the RTD is operating properly. Return to the procedure that referenced this check. If the measured resistance indicates an open circuit, continue to the next step. 6. Remove the appropriate manifold cover and check for loose RTD wires or wire connections. Tighten any loose connections. 7. Check the RTD resistance again. If the resistance is normal, the RTD is now operating properly. If it is not, continue to the next step. 8. Disconnect the RTD wires, measure the resistance across them, and compare the results to Figure -8: If the measured resistance is within the appropriate range, reconnect the RTD wires, reinstall the manifold cover, and return to the procedure that referenced this check. If the measured resistance is not within the appropriate range, replace the RTD. Refer to Replacing an RTD later in this section. Part 0696G Issued /0 00 Nordson Corporation

Electrical System - 0 0 0 RESISTANCE IN OHMS 0 0 00 90 80 70 60 0 0 0 6 C C 0 C 7 C C C 9 C 66 C 7 C 8 C 88 C 9 C 0 C 09 C 60 F 7 F 86 F 99 F F F 8 F F 6 F 77 F 90 F 0 F 6 F 9 F TEMPERATURE 0 0 0 RESISTANCE IN OHMS 0 0 00 90 80 70 60 0 0 0 C 8 C 6 C C 60 C 67 C 7 C 8 C 89 C 96 C 0 C C 8 C C 68 F 8 F 9 F 07 F 0 F F 6 F 9 F 7 F 8 F 98 F F F 7 F Figure -8 RTD resistance vs. RTD temperature TEMPERATURE 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System Replacing a Heater You will need the following items: appropriate tools small rod for loosening the heater (if needed) replacement heater replacement wire nuts or terminal blocks (if needed) heater lubricant. Relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the heater to be replaced.. Remove the manifold cover. Refer to the applicator reference drawing provided in Applicator-Specific Reference Drawings in Section 8, Parts, as needed.. Disconnect the heater wires from the cordset wires. 6. See Figure -9. Remove the heater from the manifold. NOTE: If the heater does not easily slide out of its bore, locate the small access hole at the back of the heater. Insert a small rod in the access hole and gently push or tap on the rod to loosen the heater. 7. Coat a new heater with heater lubricant and insert the heater into the bore in the manifold. 8. Connect the new heater wires to the cordset heater wires. Refer to the cordset wiring diagrams provided in Applicator-Specific Reference Drawings in Section 8, Parts, as needed. NOTE: The heater wires are not polarity-sensitive. Either heater wire can be connected to either cordset wire. 9. Reinstall the manifold cover, reconnect the cordset, and restore the system to normal operation. Part 0696G Issued /0 00 Nordson Corporation

Electrical System - 6 7 0000 Figure -9 Typical configuration of heaters and RTD (applicator with vertical filter and two heaters shown). Ground connection. Adhesive manifold cordset. Heated air manifold cordset. Heater (adhesive manifold). RTD (adhesive manifold) 6. RTD (heated air manifold) 7. Heater (heated air manifold) 00 Nordson Corporation Issued /0 Part 0696G

-6 Electrical System Replacing an RTD You will need the following items: appropriate tools, including a wire stripper and cutter small rod for loosening the RTD (if needed) replacement RTD wire nuts or terminal blocks (if needed) heat-sink compound (if desired). Relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the RTD to be replaced.. Remove the appropriate manifold cover. Refer to the applicator reference drawing provided in Applicator-Specific Reference Drawings in Section 8, Parts, as needed.. Disconnect the RTD wires from the cordset wires. NOTE: On some applicators the RTD is an integral part of the cordset (there are no wire nuts or terminal blocks). If this is the case, cut the wires to remove the defective RTD. You will need wire nuts or terminal blocks to connect the new RTD wires to the cordset wires. 6. See Figure -9. Remove the RTD from its bore in the manifold. NOTE: During assembly of the applicator, Nordson applies a heat-sink compound to the RTD to improve its heat-sensing ability. After a period of time, this compound hardens and can cause the RTD to stick in the bore. If the RTD is stuck, use one of the following methods to remove it: If the applicator has an access hole in the manifold body directly behind the RTD, insert a rod into the access hole and gently push or tap the RTD to loosen it. If the applicator does not have an access hole, loosen the RTD by placing a small punch against the center of the RTD and carefully tapping on the punch with a hammer to loosen the seal between the RTD and the manifold body. Part 0696G Issued /0 00 Nordson Corporation

Electrical System -7 7. Insert the new RTD into the bore in the manifold. NOTE: Applying a heat sink compound to the RTD improves its heat-sensing ability. 8. Connect the new RTD wires to the cordset RTD wires. Refer to the wiring diagrams provided in Applicator-Specific Reference Drawings in Section 8, Parts, as appropriate. NOTE: The RTD wires are not polarity-sensitive. Either RTD wire can be connected to either cordset wire. 9. Reinstall the manifold cover, reconnect the cordsets, and restore the system to normal operation. 00 Nordson Corporation Issued /0 Part 0696G

-8 Electrical System Parts This part of Section provides detailed parts lists for the electrical system. For other applicator parts, including a reference drawing and bill of materials specific to your applicator, refer to Section 8, Parts. The following chart provides guidance for reading the parts lists. The number in the Item column corresponds to the circled item number in the parts list illustration. A dash in this column indicates that the item is an assembly. The number in the Part column is the Nordson part number you can use to order the part. A series of dashes indicates that the part is not saleable. In this case, you must order either the assembly in which the part is used or a service kit that includes the part. The Description column describes the part and sometimes includes dimensions or specifications. The Note column contains letters that refer to notes at the bottom of the parts list. These notes provide important information about the part. The Quantity column tells you how many of the part is used to manufacture the assembly shown in the parts list illustration. A dash or AR in this column indicates that the amount of the item required in the assembly is not quantifiable. Item Part Description Quantity Note 0000000 Assembly A 000000 Part of assembly A A - - - - - - Part of item 0000000 Part of item AR NS 000000 Part of item NOTE A: Important information about item AR: As Required NS: Not Shown Part 0696G Issued /0 00 Nordson Corporation

Electrical System -9 Low-Power Cordset See Figure -0. Part Description Note 006 Cordset, T-style, low-power, adhesive manifold or heated air manifold GND GND HEATER HEATER RTD RTD X Figure -0 Low-power T-style cordset 00 Nordson Corporation Issued /0 Part 0696G

-0 Electrical System High-Power Cordset See Figure -. Part Description Note 88096 Cordset, T-style, high-power, heated air manifold HEATER HEATER RTD RTD Figure - High-power T-style cordset Part 0696G Issued /0 00 Nordson Corporation

Electrical System - Splitter Cables See Figure -. These splitter cables can be used to connect hose and applicator cordsets to the electrical receptacles on the melter. In most cases, extension cables will be needed. Item Part Description 089 Splitter cable, T-style, hose cordsets, in. 09 Splitter cable, T-style, hose cordset and high-power applicator cordset, in. 6998 Splitter cable, T-style, low-power applicator cordsets, in. Splitter cable, T-style, low-power applicator extension cables, in. Figure - T-style splitter cables 6900006 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System Extension Cables See Figures -, -, and -. These extension cables can be used to connect splitter cables and/or hose and applicator cordsets to the electrical receptacles on the melter. Part Description Note 76 Extension cable, T-style, hose cordset, 0.6 m ( ft) 77 Extension cable, T-style, hose cordset,.8 m (6 ft) 78 Extension cable, T-style, hose cordset,.66 m ( ft) 79 Extension cable, T-style, hose cordset,.9 m (8 ft) 80 Extension cable, T-style, hose cordset, 7. m ( ft) 8 Extension cable, T-style, hose cordset, 9. m (0 ft) 8 Extension cable, T-style, hose cordset,.9 m (0 ft) 998 Extension cable, T-style, hose cordset,. m (0 ft) 7 Extension cable, T-style, low-power applicator cordset,.8 m (6 ft) 60 Extension cable, T-style, low-power applicator cordset,.0 m (0 ft) 0896 Extension cable, T-style, low-power applicator cordset,.88 m (6 ft) 97 Extension cable, T-style, low-power applicator cordset, 7. m ( ft) 76 Extension cable, T-style, low-power applicator cordset, 9. m (0 ft) 70 Extension cable, T-style, low-power applicator cordset, 0.66 m ( ft) 769 Extension cable, T-style, low-power applicator cordset,.9 m (0 ft) 087 Extension cable, T-style, low-power applicator cordset,. m (0 ft) 8 Extension cable, T-style, low-power applicator cordset, 8.9 m (60 ft) 09 Extension cable, T-style, high-power applicator cordset,.9 m (8 ft) 97 Extension cable, T-style, high-power applicator cordset, 7. m ( ft) 79 Extension cable, T-style, high-power applicator cordset, 9. m (0 ft) 78 Extension cable, T-style, high-power applicator cordset, 0.66 m ( ft) 776 Extension cable, T-style, high-power applicator cordset,.80 m ( ft) 7766 Extension cable, T-style, high-power applicator cordset,. m (0 ft) Figure - T-style hose cordset extension cable 6900007 Figure - T-style low-power applicator cordset extension cable 6900008 Figure - T-style high-power applicator cordset extension cable 6900009 Part 0696G Issued /0 00 Nordson Corporation

Electrical System - Recommended Spare Parts and Supplies For a general spare parts and supplies list, refer to Recommended Spare Parts and Supplies in Section 8, Parts. Part Description Note 006 Cordset, low-power, adhesive manifold or heated air manifold 790 Cordset, high-power, heated air manifold 998 Connector, pin, 6 8 AWG, gold (for low-power cordset and cable heaters and for high-power extension cables) 99 Connector, pin, 0 AWG, gold (for low-power cordset and cable RTDs) 996 Pin, electrical connector, ground (for low-power hose extension cables and for high-power extension cables) 999 Connector, socket, 6 8 AWG, gold (for low-power hose and applicator extension cables) 999 Socket, 0 AWG, gold (for low-power hose extension cables) 997 Socket, electrical connector, ground (for low-power hose extension cables) 99 Pin, crimp connector, 0 6 gauge, silver (for high-power cordset heaters) 99 Pin, crimp connector, 0 6 gauge, silver (for high-power cordset RTDs) 998 Socket, crimp connector, 0 6 gauge, silver (for high-power extension cables) - - - - - - Heater, adhesive and heated air manifolds A 9777 RTD, adhesive and heated air manifolds 6 Lubricant, heater (for the heaters) 90098 Compound, heat-sink, oz tube (for the RTDs) NOTE A: Refer to Applicator-Specific Reference Drawings in Section 8, Parts, for the part numbers of the heaters for your applicator. 00 Nordson Corporation Issued /0 Part 0696G

- Electrical System Technical Data Electrical Specifications Refer to the identification plate on the applicator for voltage and wattage information. For the location of the identification plate on your applicator, refer to the reference drawing of the applicator in Applicator-Specific Reference Drawings in Section 8, Parts. Wiring Diagrams These wiring diagrams are provided for your reference as needed during troubleshooting activities. Refer also to Applicator-Specific Reference Drawings in Section 8, Parts, for wiring diagrams specific to your applicator. Cordset Pin Positions Figure -6 T-style low-power cordset pin positions HEATER HEATER RTD RTD 69000 Figure -7 T-style high-power cordset pin positions HEATER HEATER RTD RTD 690006 Part 0696G Issued /0 00 Nordson Corporation

Electrical System - Splitter Cables 8 6 6 8 8 6 HOSE/ HOSE/ HOSE RTD HOSE HEATER HOSE HEATER HOSE RTD 6 8 HOSE/ HOSE RTD 9 A B 8 HOSE RTD HOSE RTD 8 HOSE HEATER HOSE HEATER 0 HOSE RTD 6 HOSE HEATER HOSE HEATER 6 69000 Figure -8 T-style splitter cable for two hose cordsets Note: The control system will display the hose plugged into the one of these connectors as an applicator zone. 00 Nordson Corporation Issued /0 Part 0696G

-6 Electrical System Splitter Cables (contd) 0 6 0 8 8 6 6 8 0 HIGH POWER APP. HEATER HOSE HEATER HOSE/ HOSE HEATER HOSE RTD HIGH POWER APP. HEATER HIGH POWER APP. HEATER HIGH POWER APP. HEATER HOSE HEATER HOSE RTD HOSE HEATER 0 6 Figure -9 T-style splitter cable for a high-power applicator cordset and a hose cordset HOSE RTD 8 690008 Part 0696G Issued /0 00 Nordson Corporation

Electrical System -7 6 8 9 9 6 HOSE/ HOSE/ HOSE/ 8 HOSE/ Figure -0 T-style splitter cable for two low-power applicator cordsets Note: The control system will display the applicator plugged into the HG connector as a hose zone. 690009 00 Nordson Corporation Issued /0 Part 0696G

-8 Electrical System Splitter Cables (contd) 6 8 9 9 6 8 HOSE/ HOSE/ HOSE/ HOSE/ 690000 Figure - T-style splitter cable for two low-power applicator extension cables Note: The control system will display the applicator plugged into the HG connector as a hose zone. Part 0696G Issued /0 00 Nordson Corporation

Electrical System -9 Extension Cables 6 8 9 0 HOSE HEATER 8 6 0 9 HOSE/ 6 HOSE HEATER 8 HOSE RTD 9 0 HIGH POWER 69000 Figure - T-style hose cordset extension cable HOSE/ 6 8 9 0 69000 Figure - T-style low-power applicator cordset extension cable 00 Nordson Corporation Issued /0 Part 0696G

-0 Electrical System Extension Cables (contd) 0 HIGH POWER APP. HEATER HOSE/ HIGH POWER APP. HEATER HIGH POWER APP. HEATER 6 8 9 0 HIGH POWER APP. HEATER Figure - T-style high-power applicator cordset extension cable 69000 Part 0696G Issued /0 00 Nordson Corporation