INSIDE: IWF In Atlanta Advanced air piping system Piranha 338 SS Pump Dan-Am EDV Electric Drain valve SATA 3 oz. QCC cup Vol. 22 No. 2 Summer 2010 NEWS Dan-Am Co. Headquarters Spring Valley, MN SATA/Dan-Am looking forward to IWF 2010 in Atlanta, Georgia The International Woodworking Machinery & Furniture Supply Fair - USA is one of the world's largest trade show for the furniture manufacturing, architectural woodwork, custom and general woodworking industries. IWF will take place in Atlanta, Georgia from August 25-28, 2010. IWF will once again attract companies from all over the world to display the latest technology in machinery, supplies and services available to the marketplace. Wood finishing is an important component of Dan-Am Company's business and Dan-Am is the nationwide distributor for SATA Spray Equipment. The manufacturer, SATA GmbH and Co., is the recognized leader in innovation and spray gun technology. Customers (continued on page 3 - Shop layout) August 25-28, 2010 Atlanta, Georgia Booth 4527 in the cabinet and furniture trade realize that SATA incorporates the latest equipment technology to make their company more productive and competitive. Advanced air piping system & Shop layout tips: The safety professional or business manager faced with providing clean compressed air for the needs of today s body shop may find information complex and inconsistent. The most important and confusing area is defining the capacity and duty cycle to prevent compressor damage. Consulting with the compressor supplier is usually the best solution to establish air volume requirements. Usually a low-pressure (150 psi) compressor is utilized in the majority of body shops and many other industrial manufacturing firms. Air compressors are normally of the reciprocating or axial screw type. Either Dan-Am Company's personnel will be on hand at IWF booth #4527 to explain the latest in SATA spray equipment. Dan-Am will have a comprehensive product line on display at IWF. It will include HVLP and RP (reduced pressure) gravity and pressure fed guns as well as filter systems and supplied air respirators. Special industrial material delivery equipment will also be on display including pressure tanks, air assisted piston pumps and double diaphragm pumps. SATA automatic and robotic guns are available for inspection as well as many accessories for finishing. type can provide safe, clean breathable air quality when properly located, filtered and monitored. Choosing the location of the compressor that supplies the breathing air system is crucial. If intake air is clean and free of toxic gases the remainder of the system should not cause any special problem. However, if the compressor air intake is located inside a manufacturing plant, on the roof in proximity to vents and exhausts, or through a wall into an environment of auto exhaust, or within any toxic environment, there is virtually no chance that the system will function satisfactorily. Badly worn compressors often introduce excessive Evaluating Equipment for Waterborne Transformation Introducing the new SATA air tester The quality of compressed air plays a decisive role in achieving high quality finishes. Oil, condensation and particles are the most common causes leading to coating flaws. To give end-users permanent security that they are working with clean compressed air, SATA has developed the SATA air tester which is from now on available under part # 156299. By blowing compressed air into the specially coated mirror glass surface potential residues, and thus possible causes for coating flaws, become instantly visible. Contaminations on the SATA air tester surface indicate that either the filter unit requires immediate maintenance (exchange or the filter cartridges) or that a suitable filter unit needs to be installed. Permanent control provides enhanced security and thus helps avoid costly rework. Evaluating Equipment for Waterborne transformation With VOC regulations taking effect in California and other areas - with more to follow - many shop owners recognize the need to switch to waterborne. There are a number of painters who are reluctant to change from solvent base materials to waterborne for collision repair. Many shop owners believe that changing from solvent borne to waterborne material will cost them dearly in new equipment. For most shops that is simply not the case, in most cases the reward is worth more than the investment. Shop owners are saying because we are greener and cleaner there are less solvents air born, painters are happier, less sick days are taken and cleaner jobs means less jobs reworked. Many shops already have most of the needed equipment in place. But when switching to waterborne, one of the most important things to look into is air quality. As compressed air flows through the air supply pipes, condensation, scale and oil or oil vapor can be carried along downstream. Even tiny amounts of oil residue are a clearcut source of coating contamination. That is usually not a problem for sanders and some other air tools. But it can be a problem for breathing air and/or spraying paint material particularly waterborne. Waterborne paint is extremely sensitive to oil contamination. Oil contamination introduces oil vapor into the air stream for breathing air and usually causes very small silicone-like craters (fish eyes) in the paint coating. That results in expensive repair work regardless of whether conventional solvent-based or waterborne material is used. The two-stage filter system that filters down to 0.01 micron has been standard equipment in many quality body shops. However when compressed air is carried downstream typical two-stage filter SATA 284 Filter (continued on page 2 - Evaluating Equipment) Fits into the pocket of every painters overalls to be ready at hand whenever needed. Reasonably priced, yet effective control instrument - should not be missing in any body shop. SATA air tester for keeping your air in check 100621 Dear SATA Customer: Dan-Am Company is the exclusive independent nationwide distributor for SATA Spray Equipment and publishes SATA NEWS. Thus, we inform the industry about the latest SATA technical developments, top quality products and general trade information. SATA NEWS is provided free of charge to warehouses, jobbers and end users alike. Dan-Am Company does not sell direct, therefore, end users should contact their local supplier. Dan-Am Company takes great pride in the product and service we offer. We are certain you will be as impressed with the quality and performance of SATA Spray Equipment the same as thousands of other satisfied customers. Dan-Am Company is not responsible for errors in text or pricing. Dan-Am Co., Exclusive Independent Distributor of SATA products in the U.S. and Puerto Rico All Orders: Toll Free - 800-533-8016 TeleFax - 800-633-7282 Business - 507-346-7776 Int l Fax - 507-346-7481 Visit our web site: www.satausa.com e-mail: satajet@satausa.com Errors and technical alterations reserved - SATA, SATAjet and/or other SATA products referenced herein are either registered trademarks or trademarks of SATA GmbH & Co. KG in the U.S. and/or other countries.
TECH TIPS By Wayne Volkart Here are some excerpts from the discussion forum on our web site www.satausa.com. Minor corrections or changes have been made to the text for clarity. If you have a question about SATA spray equipment visit our web site and click on FORUM. Q: With all the new water borne paints out there how do I know which nozzle size is best for my SATAminijet 3000 B HVLP gun? A: Well I wish it was that easy to tell you which one works the best but like its big brother the SATAjet 3000 B guns there are a lot of variables! But here we go, from what we have seen in the field you could see people spraying 1.0 SR to people using 1.4 SR sets. The best info I could give you would be to contact a local paint rep. or Tech. Reason being he is the one most familiar with which product (continued from page 1 - Evaluating Equipment) units cannot purge oil vapor. Usually oil vapor can be detected by odor if the painter is using a supplied air respirator but can be eliminated by using a charcoal belt unit or by you are using, and even more important would be the part of country you are spraying in. As we have found with the big guns the temps as well as humidity play a huge role in nozzle selection. I can also tell you that the SATAminijet 3000 B HVLP is coated just like its big brother so if cleaned and lubricated as recommended you should have a water or solvent gun forever. Good luck and enjoy your SATA guns! Wayne Volkart drying systems are not necessary. Cost effective alternatives from SATA are available. We find that even shops that have out fitted their booths with expensive stationary air-drying units are still buying portable units like the SATA dry-jet and stand. Dear SATA First of all I just want to say I will NEVER buy any other spray gun in the world again other than a SATA, ever again. I bought a 2000 HVLP spray gun about five years ago and it was the best gun in the world, but over time it wore out and was time to buy a new one. So I bought a SATA competitor spray gun, junk as far as I am concerned. Then I bought a couple other brands of spray guns for basecoat and for clear coats. Well I used them both for the past year and they just never seemed to spray like I wanted them to. So I listed them on ebay and got a few bucks for them, which was ok since they were junk from new. I just recently told myself I am going to spend the money and buy 3 new guns from SATA. I bought the 3000 RP, 3000 HVLP and the new 100 HVLP for primer. They work amazing! I will never go back to any other spray gun. I tell everyone "I know how great SATA is." Just want to say thanks for building amazing spray guns. Believe me these guns are not cheap, but worth their own weight in gold. Thanks a lot! Josh S. New Florence, PA Add-on charcoal fi lter for breathing and painting waterborne material adding a charcoal filter. When spraying waterborne, adding a third stage activated charcoal filter is ideal. Activated charcoal absorbs oil and organic vapors in compressed air making it suitable for breathing air and spraying waterborne. When the activated charcoal filter cartridge becomes saturated or the expiration date is exceeded, the filter cartridge is replaced. SATA offers two different three stage filter systems that filters out water, oil droplets and particle sizes down to 0.01 micron, these systems SATA 484 Filter also have the charcoal filter that eliminate oil vapors and odors. At this point we are spraying with breathing air quality. You may ask why it is so important to have the quality of air this clean? You must keep in mind that you are not only breathing and spraying with this air, but you will also be drying your waterborne base coat with portable dry-jets on stands or by hand, with all of this air blowing on to your wet base coat, just the slightest amount of contamination from oil vapors and you will end up with a costly rework of the job. In general the paint booth of today has been designed for solvent base material. It relies on heat to speed up solvent evaporation. On the other hand waterborne requires high airflow volume to speed water evaporation. Some drying systems now available are being offered to outfit spray booths that cost upwards to $100,000. Investments in expensive waterborne SATA dry-jet is a practical, lightweight hand-held blowgun that makes quick work of drying waterborne material and is also available as a stationary blowgun, SATA dry-jet "S", for blow-dry stands SATA reacted to demand by developing a simple to use, cost effective waterborne drying system named SATA dry-jet. This convenient blowgun can be hand held or mounted on a stand. The special design multiplies ambient air volume by utilizing the venturi injection principle. The SATA dry-jet has an intake filter to prevent paint contamination. It is equipped with a Teflon ball shut-off valve and air consumption is only 8.2 cfm at 29 psi. The SATA dry-jet @ 8.2 cfm, uses the least amount of air in the industry. When compared to some of the portable units that use up to 20 cfm per portable hand held unit. Most shops will require two stands with two drying units per stand to dry a SATA dry-jet with stand, available with extension for 3rd SATA dry-jet blow gun typical front clip. This is when the volume of air becomes important. If your filter system or compressor cannot deliver the volume of air needed then the waterborne base coats will not dry as paint manufacturers claim. As we stated it all comes right back down to air quality and volume. Now that we have breathing air quality that we are spraying with, painters should take advantage of it and be safe. All paint manufacturers strongly suggest fresh air respirators. SATA offers a NIOSH approved air respirator hood, the SATA vision 2000 is a type C continuous flow supplied air respirator hood with a full face shield and does not need to be fit tested, consists of two SATA vision 2000 respirator hood major components, the full respirator hood, the belt unit or the belt valve. Breathing air is filtered through activated charcoal to purify the air and remove odor or hydrocarbon vapor. Airflow is adjusted with a throttle valve and a gauge is installed on the belt unit to visually monitor accurate airflow. The vision 2000 hood is very comfortable and features an adjustable headband. Painters with beards, mustaches or eyeglasses will appreciate the full hood protection. It has a wide field of vision with single pane, nonglare, anti-static, and non-draft, tip-up visor. The hygienic linings and sweatband are easy to replace along with tear-off sheets for keeping clean field of vision. The clean up of waterborne paint brings up two other main concerns. The first being, can my current spray gun be used with waterborne paint? As we know bare aluminum and water is not a good combination. Many spray guns today being used in the shops have aluminum cups. This is the first thing that must be replaced by plastic reusable cups or preferable plastic single use cup system. Single use cup systems reduce the amount of paint waste material which can cost as much as three times the amount to dispose of when talking water vs. solvent. SATA has answered this with the SATA RPS single use cup system. The RPS cups RPS Mix - Paint - Dispose (or Store) come complete with graduated ratios for mixing, plug-in sieve or flat sieve. The second concern is the spray gun itself, is it designed to atomize waterborne paints and will it corrode with water. The SATAjet 3000 B HVLP and RP along with the SATAminijet 3000 B were designed to give the atomization needed and have been approved by all paint manufacturers. The guns have also been designed not to corrode using waterborne paints. They are manufactured with a three-step process ending with chrome on the exterior to ease the cleaning. This along with the stainless steel fluid nozzle needle set eliminates corrosion. In conclusion; Paint shop and spray booth areas will need to be cleaner in today s waterborne shop than were when spraying solvent paints. Painters should wear paint suits, gloves, and fresh air systems, not only to be safe but also to eliminate contamination of the surface to be painted. Poor air from compressors, filter systems and low quality airline hoses which have been known to give off gasses which create contamination need to be upgraded to eliminate contamination. Now having the air clean, proper spray equipment and drying equipment in place shops will need to have clean spraying and drying conditions due to all the extra air movement during painting and drying. The transformation to waterborne need not be expensive with a thorough evaluation of the shop equipment. If you would like help or have any questions please feel free to, we would be happy to assist you! Summer 2010 2 Visit www.satausa.com for up-to-date news
SATA and Dan - Am Co. Are proud to be a sponsor of - Dan-Am EDV Electric Drain Valve Shown above; "Brutus" driven by Chris Bergeron and "Avenger" driven by Jim Koehler. (See pg. 8 for full schedule of upcoming events near you!) Last year Team Scream was all over the place with a full schedule in the U.S and Canada. Their trucks performed very well, getting some big wins in Freestyle, Racing and Wheelie contest! SATA Spray Equipment/Dan-Am Co. are proud to sponsor two of the most popular and successful drivers in the world of monster trucks. Chris Bergeron drives "Brutus" and Jim Koehleri is the driver of "Avenger", have 2 of the most unique monster trucks on the circuit. Please help us support these two drivers at an upcoming event this summer as it looks to be another great season for Team Scream! Part Numbers 640525 1/4 640533 3/8 640550 1/2 The EDV has been designed for general purpose applications. The unit is suited for all compressed air system components (after-coolers, dryers, filters, pressure vessels and piping), regardless of their size or capacity-simply adjust the interval and discharge times to suit the particular compressed air system. FPM seals for systems where synthetic lubricants are used are standard. The EDV carries a 1 year manufacture warranty. (continued from page 1 - Shop layout) oil into the air delivery system and produce greater demands on the filtering or conditioning units. Overall maintenance of the compressor and regular draining of receivers is essential in avoiding oil accumulation As the compressor produces hot air, the refrigerant dryer cools the compressed air and condenses much of the moisture for easy removal. This prepares the air for further treatment. A storage tank is necessary to maintain a constant supply of compressed air as needed. The tank should be sized to meet the demands of the shop. In regards to an air compressor as the source of breathing air, an excerpt from The Federal Code of Regulations. Title 29 CFR part 1910.134 (i) (1) (ii) air quality specification states; Compressed breathing air shall meet at least the requirements for Grade D breathing air described in ANSI/Compressed Gas Association commodity specification G- 7.1-1989, to include: (A) Oxygen content (v/v) of 19.5-23.5%; (B) Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less; (C) Carbon Monoxide (CO) content of 10 ppm or less; (D) Carbon Dioxide content of 1000 ppm or less; and (E) Lack of noticeable odor. In addition, Title 29 CFR Labor part 1910.134 (i) (6), For compressors that are not oil lubricated, the employer shall ensure that carbon monoxide levels in the breathing air do not exceed 10 ppm. (7); For oil lubricated compressors, the employer shall use a high-temperature or carbon monoxide alarm, or both. If only a high-temperature alarm is used, the air from the compressor shall be frequently tested to monitor carbon monoxide levels... Often pipes may be a long distance from the compressor to the delivery point. Pipes of adequate diameter and proper material to avoid pressure loss and contamination of the air stream are required. The most common material in use is black iron pipe. With proper design, filtering and monitoring, it is fully acceptable. Thermo-plastic pipes should never be used because the material might out-gas in the event of high ambient temperatures. Out-gassing is a term meaning the release of toxic gases as air flows over the material used in the manufacturing process. The size of pipe and over-all system design for a major installation would exceed the scope of this review. However, Pipes must be carefully sized, looped and arranged to minimize pressure drop and should be sloped to drain towards a drop leg or moisture trap. See figure below for a general overview and correct method of installation. The objective is to plan a delivery system that will avoid pressure loss due to unnecessary flow restriction with a reasonable size of plumbing and deal with the accumulation of oil, scale and water. Shop layout with point of use in-line regulators Drain Leg Prep / mix SATA Single Stage 414 In-Line Filter Main air loop Shop layout with individual filter units SATA 482 Filter X767 CO Monitor SATA 200 In-line Regulator SATA Auto Drain* #86892 Drain Leg Spray Booth 1 SATA 444 Filter Paint manufacturer recommended for solvent borne material Spray Booth 2 Slopes down and away recommended 1 degree slope or approximately 2 inch drop in 50 feet SATA 484 Filter Paint manufacturer recommended for waterborne material *Auto drain discharge must be located outside paint area SATA Auto Drain* #86892 General Rules For Compressed Air Distribution: 1. Pressure drop between the compressor and point of use is irrecoverable. 2. Pipe size should be large enough that pressure drop doesn't exceed 10% between receiver and point of use. 3. Arrange piping to avoid strains. 4. Locate air compressor to draw clean uncontaminated air from the atmosphere. 5. Drain air compressor and drain legs in the a.m. 6. Plan ahead for future expansion and establish an area of loop to install temporary compressor. 7. Consider by-pass lines on all items that may require future maintenance. 8. Use loop piping system if possible, both around the plant and within each shop. Loop piping has 1/2 the pressure drop than that of a straight run for the same overall length of pipe 9. Consider second air receiver at end of line or loop if you have peak demands for air of short durations. 10. Locate outlets from the main header as close as possible to the point of application. This limits pressure drops. 11. Outlets must always be taken from the top of the pipe line to prevent carryover of condensed moisture to tools. 12. All piping should slope so that it drains towards a drop leg or moisture trap - away from compressor. 13. A minimum of 25 ft. to first outlet is recommended to cool air. 14. The main air line stand pipe should not be smaller than the compressor outlet size. Visit www.satausa.com for up-to-date news Summer 2010 3
Topcoat: Spray Guns for a Professional Finish The enhancement of a premium class product. SATAjet 3000 B Features: The latest nozzle concept for precision color matching and consistent paint distribution Wide, even fan for faster working speed Perfect for basecoats and clearcoat application Completely chrome-plated for optimum corrosion protection Unsurpassed material atomization VOC compliant equipment: Switch to waterborne with the SATAjet 3000 B Complies with VOC regulations for solvent emissions to protect the environment Transfer efficiency rate of 65 % and up for both HVLP and RP Suitable for SATA RPS applicable without adapter Easy maintenance tool for changing the air distribution ring included As the leading manufacturer of spray equipment for car refinishing, SATA has more than 80 years experience in paint spraying technology. SATA high-tech products are widely accepted in more than 92 countries around the world. SATA's excellent reputation as a spray gun manufacturer is founded on state-of-theart precision production processes. Strict, precise quality control during manufacturing and assembly ensure a permanent high level of quality in spray performance and atomization. Dan-Am Gun Cleaning Kit As must have for every painter, helps keeps your spray guns in top condition for optimum performance. rmance. Includes; 5 Mini brushes 1 Plastic handle brush 3 Large brushes (assorted sizes) 2 Cleaning Brushes w/handle 2 Double ended brushes 2 Cleaning broaches 1 Spray gun lube oil, 1/2 oz. Order No. 64035 Simple change of the battery with battery kit 133 884 Patented developments only from SATA Numerous innovations make SATA spray guns well adapted to painter s requirements. SATA adam Retrofit air micrometer with digital display. SATA CCS Color Code System for individual marking and identification SATA QCC Quick Cup Connector patented means of quick cup change with only 1/4 turn. SATA QC Quick Change Air Cap eliminates fine threads and easier to clean. SATA RPS Mixing/Paint cup system For videos, support and registration for the Premium Guarantee, please go to www.sata.com. SATAjet 3000 B HVLP 1.0 133165-1 133165-6 118968 132787 1.2 133173 119065 133009 132795 WSB* 133223 142893 133058 132860 1.3 133181 119164 133017 132803 1.3 LV*** 161323 Call 161331 Call 1.4 133199 119859 133025 132811 1.4 HC** 148601 148817 148809 145797 1.5 133207 133207-6 133033 132829 1.7 133215 133215-6 133041 132837 1.9 133231-1 133231-6 119024 132845 The Super Saver Premium class, high performance spray 2.2 133240-1 133240-6 119057 132652 gun with low over-spray, low pressure HVLP technology. More profit and better finishes with any paint material. The modern gun body design and user-friendly controls allow fatigue-free work and secure handling of the spray gun. Optional digital pressure readout and fan control for left-handed painters are available. Designed to use with topcoat materials such as clearcoats, basecoats and single stage materials. 15.2 cfm at 29 psi. SATAjet 3000 B RP The Super Speed Premium class high performance spray gun with enhanced high pressure technology. Regardless of the lower inlet pressure, the SATAjet RP maintains the fast working speed painters are accustom to with conventional spray guns. It meets the requirements of VOC legislation. Finish results have been confirmed by recommendations from the leading paint manufacturers. Designed to use with topcoat materials such as clearcoats, basecoats and single stage materials. SATAminijet 3000 B HVLP SATAjet 3000 B HVLP SATAminijet 3000 B HVLP 0.3mm 0.5mm 0.8mm 1.0mm 1.1mm 0.8SR 1.0SR 1.2SR 1.4SR Digital 1.0L Alum. Cup *WSB, water solvent borne ** Hot Climate - water solvent borne *** Low Viscosity 10.4 cfm at 29 psi. 1.0 mm 1.2 mm 1.3 mm 1.4 mm 1.6 mm 1.8 mm 2.0 mm 2.5 mm 132610-1 132621 132639 132647 132654 132666-1 132678-1 132685-1 With.150L Alum. Cup 125633-15 125641-15 128512 128520 128538 128488 128496 125765 128504 Digital.6L Plastic Cup SATAjet 3000 B RP Digital 1.0L Alum. Cup Digital.6L Plastic Cup 132610-6 143297 152025 132647-6 132654-6 132666-6 132678-6 132685-6 With.125L Plastic Cup 125633 125641 125658 125666 125674 125724 125732 125740 125757 Standard 1.0L Standard.6L Alum. Cup Plastic Cup Standard 1.0L Standard.6L Alum. Cup Plastic Cup 118869 132431 132449 132456 132464 132589 136986 118950 118802 132308 132316 132324 132332 118810 132340 118851 With.3L Plastic Cup 125724-3 125732-3 125740-3 125757-3 Design precision in miniature A miniature paint spray gun design with low over-spray. Unsurpassed atomization ensuring excellent finish results and highest transfer efficiency. It's a full-fledged paint gun offering a perfect solution for hard to access areas, design work or small surfaces. Special nozzle sets are available for spot repair. A fan control is located on both sides for right or left-handed painters. With chrome finish and internal corrosion protection for spraying waterborne. 4.1 cfm at 29 psi. SATAjet 100 B - Ultimate Primer Gun for Professional Painters SATAjet 100 B F HVLP Unmatched For Primer Material Preparation materials such as primer, filler and spray putty have an important function within the paint application process. Therefore, particular attention must be given to the application of these materials and the use of the correct paint spray gun. The fine material atomization and the wide fan of the SATAjet 100 B provides smooth surfaces and eliminates rework. Precious work time is saved due to reduced sanding efforts. The fan pattern is characterized by distinctive edges with extremely fine atomization and reduced overspray. The result is less sanding and masking and provides considerable material saving. A primer/filler spray gun that provides a quick return on investment makes a profitable and highly attractive purchase for every body shop! 12.5 cfm at 29 psi. Spray Gun Model SATAjet 100 BF HVLP Product Nos. 0.6 L PVC Cup 1.0 L Alum Cup 1.4 mm 146373 146399 1.7 mm 145722 146191 1.9 mm 145730 146209 2.1 mm 145748 147462 SATAjet 100 B F RP It's a low cost, extremely versatile spray gun that can be used for anything from small spot repairs to large surfaces. The gun features a lightweight ergonomic design and achieves a transfer rate of > 65%. It may be used for the application of both Spray Gun Product Nos. waterborne and solvent-based primer. Model 0.6 L PVC Cup 1.0 L Alum Cup 10.2 cfm at 29 psi. SATAjet 100 BF RP 1.4 mm 146969 153460 1.6 mm 145193 146159 1.8 mm 145201 146167 2.0 mm 145219 147439 SATAjet 100 B P (Polyester) The SATAjet 100 B P is specially designed for the application of polyester spray putty/filler and is indispensable for creating high film builds along with a sharp-edged fan. Due to the new QCC cup connection the SATAjet 100 B is also perfectly suitable for use with the SATA RPS cup system. 8.7 cfm at 29 psi. Spray Gun Product Nos. Model 0.6 L PVC Cup 1.0 L Alum Cup SATAjet 100 BP 2.5 mm 145185 147470 Summer 2010 4 Visit www.satausa.com for up-to-date news
Worker Health Protection and Compressed Air Purification - Top Quality Safety and Clean Air SATA 400 SATA 444 Respirators 7 5 Filter Systems Vision 2000 Respirator SATA 200 Series: THE 200 FILTER SYSTEM FOR SMALL OR INTERMEDIATE SHOPS Along with the 400, the 200 filter series is the most versatile modular filter system currently on the market but at an unbeatable price. The 200 is rated at 72 cfm @ 90 psi, more than adequate for many small shops. It can be connected to compressed air pipes from either the right or left side. When atomized air leaves the spray gun, it must be clean, dry and free of condensation, silicone, oil or any other contamination. Otherwise, the finished result can have a dull finish, fish eyes, water or dust. Clean, pure air is also a must for breathing air. SATA 222 Single Stage Filter 5 micron filter unit with pressure gauge and automatic condensate discharger. Without regulator and air module. Use as an unregulated line filter. Part #43687 SATA 242 Dual Stage Filter 0.01 micron fine filter unit with two pressure gauges and automatic condensate discharger. Without regulator and air module. Use as an unregulated line filter for very fine particle separation. Part # 43752 SATA 264 Activated Charcoal Filter Activated charcoal unit removes oil vapor and organic odors. Pre-filtering compressed air is required. Part # 141226 Combi fine filter unit Order No. 92296 SATA 464 Add-on activated charcoal unit Order No. 92247 SATA 484 Activated charcoal unit Order No. 92320 Worker Health Protection and Air Purification For maximum health and safety in the workplace, user health, and working conditions directly influence company success and vitality. SATA respirators have proven their safety standards, performance, long life and user comfort. The high quality and performance of SATA filtration systems ensure the best quality standards for compressed air. This is just as important for pure breathing air as well as flawless function of pneumatic tools. Recommended for Waterborne! When switching to waterborne, one of the most important things to look into is the air quality and volume of air. The two-stage filter system has been standard equipment in many quality body shops. However when compressed air is carried downstream typical two-stage filter units cannot purge oil vapor. Usually oil vapor can be detected by odor if the painter is using a respirator. When spraying waterborne, adding a (464 filter) third stage activated charcoal filter is ideal. Activated charcoal absorbs oil and organic vapors in compressed air making it suitable for breathing air and spraying waterborne. Paint Manufacturer Recommended for Waterborne Material SATA 484 Triple Stage Fine Filter When using the SATA belt valve, breathing air must be filtered through activated charcoal on the wallmounted filter. An activated charcoal stage is also an excellent choice when using water borne paint to remove oil residue. Two ball valves and single air connections module. Order Number 92320 Paint Manufacturer Recommended for Waterborne Material 1 1 with/4 drop manifold Order Number 92320-4 SATA 244 Dual Stage Filter 0.01 micron fine filter unit with two pressure gauges, automatic condensate discharger, air module and pressure regulator. Use to connect regulated air to air tools and breathing air. Part # 44404 with/4 drop manifold Part # 44404-4 SATA 284 Triple Stage Filter An economical three-stage filter unit. Stages include a 5 micron filter with automatic condensation discharger, a 0.01 micron fine filter and an activated charcoal filter for breathing air or spraying water borne. Use with the SATA supplied air respirator industrial belt valve or ensuring removal of oil residue when spraying water borne paint. Part # 141218 with/4 drop manifold Part # 141218-4 2 2 5 3 4 9 6 SATA vision 2000 8 with charcoal belt unit Order No. 36384 Filter Accessories SATA Air Connector Module 200 manifold with two couplings and two nipples. 1/2" connection. Part # 142224 4 drop manifold Part # 142224-4 Air Connection Module Manifold for 494 filter only Part # 96743 Filter Outlet Module Standard filter outlet module Part # 59295 with/4 drop man. Part #59295-4 SATA 420 Line Pressure Regulator High air volume of 141.3 cfm up to 225 psi inlet pressure Order Number 92288 SATA Pressure Regulator Used with the 200 filter series 72cfm. Part # 47290 Regulator Bracket Used with 47290 regulator Part # 47290B 1 SATA 444 or 484 Filter for 99.9% techniy clean air 2 Premoflex breathing and painting hose Order No. 3366-35 3 Activated charcoal filter belt unit Order no. 37200 4 Industrial belt valve Order 61002 5 Breathing air warmer Order No. 61242 6 Connecting hose for breathing air 7 Vision 2000 hood Order No. 51854 8 Top-Air humidifier Order No. 89086 9 Belt Unit Support Straps Order No. 15412 SATA vision 2000 with Industrial belt valve Order No. 60707 NIOSH approved respirators must be supplied with Type I Grade D air within the approved pressure range at the point of attachment of the respirator to the air delivery system. SATA 494 Triple Stage Fine Filter Same unit as the SATA 484 except ept with two air connection modules. Used in conjunction with the SATA industrial belt valve or spraying water borne paint. Complete with regulator and automatic condensate discharger. 1/2 inch internal inlet threads. Order Number 92338 with/4 drop manifold Order Number 92338-4 Filter Replacement SATA Particle Filter Sintered filter for 100, 200, 300 and 400 series filters. May be cleaned with solvent, however, replacement is recommended. Part # 22160 Micro-Fine filter For 100, 200, 300 and 400 filter series. Non cleanable filter cartridge separates contamination to 0.01 micron. Part # 81810 Ultra-Fine filter For 300 and 400 filter series only. Non-cleanable special layered polypropylene filters to 0.0004 micron. Part # 85365 Activated charcoal filter cartridge For the wall mounted 364 and 464 filter series units. Removes oil vapor and hydrocarbons. Part # 85373 SATA Regulator and Bracket In-line regulator with drop manifold and mounting bracket Part # 47290A Visit www.satausa.com for up-to-date news Summer 2010 5
Dan - Am Piranha 338 SS Double Diaphragm Pump Diaphragm Pump is a stainless steel unit that delivers consistent fluid delivery with the robust durability of stainless steel. This compact unit offers functionality with numerous coatings from low viscosity waterborne to high viscosity urethanes and epoxies. Regardless of your coating selection, the Dan-Am Piranha 338-SS Double Diaphragm is ready to work for you. Diaphragm Pump is at home in the fleet, miscellaneous metal manufacturing, cabinet manufacturing, aviation and marine environment where equipment dependability is a must. Diaphragm Pump is a user friendly, easy to maintain pump that can be a direct replacement for the conventional pressure pot. This allows the operator to inspect fluid levels and/or add additional material without having to disconnect the air supply, bleed pressure off of the tank and remove the lid. There are multiple configurations that allow 1 to 2 applicators to work with a continuous stable fluid delivery free from pressure surge. Clean up is improved by eliminating the tedious steps to clean a pressure pot. Just flush the system with good, clean solvent and clean wipe the pick up tube. The unit can also be configured to cycle the solvent into an approved container as a continuous flush cycle. This allows the unit to loop the material through the hose back to the container. After you have completed several cycles of cleaning solvent, just purged the lines and put away. This process also allows the technician to dramatiy reduce the amount of solvent waste which in turn, saves money. Diaphragm Pump can be used with all Satajet K spray equipment be it HVLP or RP. Sata fluid couplers complement this unit allowing for quick connect/disconnect of the spray gun from the fluid hose and are available with or without an internal filtration sieve. Diaphragm Pump is available as a wall mount, stand mount or mobile cart mount configuration. Contact Dan-Am for additional information today! SATAjet 20 B Glazing Gun Pinpoint application of glazing material increases profits with less waste If its time and money you want to save, the SATAjet 20 B is the glazing spray gun for you. With a controlled application, the material savings and wiping time are significantly reduced. sets with stainless steel needle and fluid tip are standard making them compatible for waterborne. The SATAjet 20 B has self-adjusting Teflon seals and the gun body is finished in durable nickel plating. Lightweight at only 6.3 oz and low air consumption at 1.4 cfm @ 15 psi makes it ideal for continuous work load. The most common nozzle size for applying glaze and wiping is 0.5. For pinpoint glazing and no wiping use a 0.2 nozzle. SATAdekor 20 B glazing gun 0.2 0.35 0.5 0.8 1.0 with.065l plastic cup Sets 65078 65581 65649 66316 69229 60459 60640 61200 61341 61523 SATAjet 1000 - the versatile spray gun series Multi talented! "The New Generation" SATAjet 1000: Versatile paint spray guns for craft and industry High speed application Fine atomization Optimum finish results in all fields of application Robust and low maintenancence Suitable for waterborne paints and corrosion resistant Easy clean surface Compact and lightweight VOC-compliant Maximized material savings with SATA s innovative nozzle system SATAjet 1000 B HVLP 1.4 1.7 1.9 2.1 SATAjet 1000 B HVLP, 0.6L PVC 149377 149385 149393 149401 HVLP, 0.75L Alu. 149419 149427 149435 149443 HVLP, 1.0L Alu. 158147 158154 Call Call Set HVLP 149195 149203 149211 149229 SATAjet 1000 K HVLP SATAjet 1000 K the small, lightweight and fast pressure fed spray gun 0.8 1.0 1.2 1.6 2.0 SATAjet 1000 K HVLP 139196 139204 139212 139220 139238 Set HVLP 139253 139261 139279 139287 139295 SATAjet 1000 K RP Slit 2.5/55 3.0/55 4.0/79 SATAjet 1000 RP Slit 154344 154351 154369 Set 154392 154401 154419 SATAjet 1000 B the gravity flow cup spray gun for paint and other wet applications SATAjet 1000 B RP SATAjet 1000 K RP SATAjet 1000 H RP the suction cup version The ideal solution for craft and industry The versatile SATAjet 1000 H RP can be used for a multitude of applications including: Painters Carpenters, upholstery manufacturers Trade show construction, shop fitting, interior fitting Metal working industry Application of separating agents 0.8 1.0 1.3 1.6 1.8 2.0 2.5 3.0 4.0 5.0 SATAjet 1000 B RP, 0.6L PVC 151183 151191 149302 149310 150391 149328 151209 151217 154161 Call RP, 0.75L Alum. 151225 151233 150342 149344 150409 149351 151241 151258 154179 Call RP, 1.0L Alum. Call 158071 158089 158097 158105 158113 158121 158139 Call Call Set RP 151316 151324 149161 149179 151621 149187 151332 151340 154187 154195 0.8 1.1 1.3 1.5 1.7 2.0 2.5 3.0 4.0 5.0 SATAjet 1000 K RP 132092 132100 132118 132126 132134 132142 153486 153494 154336 Call Set RP 132159 132167 132175 132183 132191 132209 153528 153536 154377 154385 Special treated nozzle sets for extended life are available, please inquire for part number SATAjet 1000 H size 1.6 1.8 2.0 SATAjet 1000 H 151266 151274 153353 w/alum. siphon cup Sets 151613 151621 153379 SATAjet 1000 K D RP The SATAjet 1000 K RP is now also available in a special version for the application of glues and adhesives with round fan pattern. SATAjet 1000 K D RP size 1.6 2.0 SATAjet 1000 K D 161232 w/round Fan SATAjet 1000 K D 158535 Sets 159707 Summer 2010 6 Visit www.satausa.com for up-to-date news
SATAjet 3000 K HVLP & RP Pressure feed spray gun available in Digital or standard version Fine atomization for superb finishes Digital version adjustable with the adam2 Shockproof and gun washer safe Wide fan for fast working speed Special wear resistant nozzle sets available SATAjet 3000 K HVLP & RP 0.8 1.0 1.1 1.2 1.3 1.5 1.6 1.7 2.0 Digital* 3000 K HVLP 93286 92718 93294 96149 96156 *w/adam2 Standard 3000 K HVLP 93385 92924 93393 96164 96172 Digital* 3000 K RP 92692 93120 93138 93146 93161 93179 Standard 3000 K RP 92932 93336 93344 93351 93369 93377 SATAminijet 3000 BT HVLP Pressure feed spray gun convertible to Gravity The versatile SATAminijet 3000 BT HVLP can be used with a pressure tank and convert to a gravity fed spray gun with the 0.125L PVC cup Special SR wide fan nozzle sets Nine nozzle sizes to choose from Fan control adjustable form either side Features quick change cup and air cap Air consumption only 4.1 cfm at 29 psi Special 10' combination minijet air and material hose. Part No. 675510 0.3 0.5 0.8 1.0 1.1 0.8SR 1.0SR 1.2SR 1.4SR Part No. w/adapter & PVC Cup 125633PT 125641PT 152658PT 125666PT 125674PT 125724PT 125732PT 125740PT 125757PT SATAminijet 3000 BT, includes 90 adapter and 0.125L PVC cup SATAjet 1000K HVLP & 1000K RP Great spray pattern and ergonomics were the focus for the SATAjet 1000 K HVLP and RP. It s compact, lighter, and painless on the pocketbook. It features soft trigger pull and large fan similar to the SATAjet 1000 K for fast working speed. Fewer air cap and control threads avoid cross threading and cleaning is easier. The SATAjet 1000 is anodized coated with stainless steel needle, fluid tip and material passages, making it ideal for waterborne. Dan-Am 2.5 Qt. Pressure Tank with the SATAminijet BT HVLP and 3m Dan-Am Hose Combination The Dan-Am 2.5 Qt. pressure tank and the SATAminijet 3000 B HVLP is a great combination for continuous painting of smaller objects and hard to reach areas. Special dual hose is included. The minijet is also convertible to a gravity fed spray gun with a gravity cup (incl). Dan-Am 2.5 Qt. Pressure Tank with Minijet 3000 BT and 3m Dan-Am Hose Combination Part no. 0.8 SR 651190 1.0 SR 651191 1.2 SR 651192 * Includes.125 ccm plastic cup for conversion to gravity Dan-Am 2.5 Qt. Pressure Tank Only Complete deck and 2.5 qt. container Order No. 651100 SATAjet 1000K HVLP & RP 0.8 1.0 1.1 1.2 1.3 1.5 1.6 1.7 2.0 2.5 3.0 4.0 5.0 Jet 1000K HVLP 139196 139204 139212 139220 139238 Jet 1000K RP 132092 132100 132118 132126 132134 132142 153486 153494 154336 Call Dan-Am 10-40 Liter Pressure Tanks Dan-Am Company offers a line of pressure tanks from 10 to 40 liter. These costeffective tanks are supplied complete with a quality regulator, over-pressure valve, back-check valve and fluid shut-off valve. Dan-Am models include 10 pressure tanks with single or double pressure regulator either plain, with manual stirrer or with pneumatic stirrer. Other 20 and 40 liter variations are also offered with single or double pressure regulator. Tanks are mounted on wheels for ease of handling and mobility. 10 Liter 20 Liter 40 Liter Choose the system that fits your operation Complete 10-Liter without Agitator, Single Pressure Regulator Order No. 671100 Sug. List $469.00 Complete 10-Liter without Agitator, Double Pressure Regulator Order No. 681100 Sug. List $548.00 Complete 10-Liter with Manual Agitator, Single Pressure Regulator Order No. 671200 Sug. List $529.00 Complete 10-Liter with Manual Agitator, Double Pressure Regulator Order No. 681200 Sug. List $619.00 Complete 10-Liter with Pneumatic Agitator, Single Pressure Regulator Order No. 671300 Sug. List $889.00 Complete 10-Liter with Pneumatic Agitator, Double Pressure Regulator Order No. 681300 Sug. List $979.00 Complete 20-Liter with Manual Agitator, Single Pressure Regulator Order No. 672200 Sug. List $739.00 Complete 20-Liter with Manual Agitator, Double Pressure Regulator Order No. 682200 Sug. List $839.00 Complete 20-Liter with Pneumatic Agitator, Single Pressure Regulator Order No. 672300 Sug. List $1,039.00 Complete 20-Liter with Pneumatic Agitator, Double Pressure Regulator Order No. 682300 Sug. List $1,139.00 Complete 40-Liter with Pneumatic Agitator, Single Pressure Regulator Order No. 674300 Sug. List $1,149.00 Complete 40-Liter with Pneumatic Agitator, Double Pressure Regulator Order No. 684300 Sug. List $1,239.00 Do you have special system requirements? Call Dan-Am at 800-533-8016 and we will be happy to discuss your needs. Visit www.satausa.com for up-to-date news Summer 2010 7
SATA's NEW 3 oz. cup with QCC (lock & thread) to fit SATAminijet and Dekor spray guns and will fit full size SATA guns with the adapter. This new cup is 3 oz. so it meets the guidelines for use as an exemption to the R 40 HHHHHH, outside the spray areas of a booth or prep-station. SATA 3 oz. PVC QCC cup Part No. 165142 SATA Spray Equipment / Dan-Am Co. are proud to sponsor two of the most popular and successful drivers in the world of monster trucks. Chris Bergeron drives "Brutus" and Jim Koehler, driver of "Avenger" have 2 of the most unique monster trucks in the circuit. Please help us support these 2 drivers at an upcoming event this summer. 3 oz PVC cup adapter with QCC (lock & thread) which fits directly to full size SATA spray guns Part No. 169326 S ATA RPS A C C E SSOR I ES Show your support for the Avenger and Brutus racing teams this summer at an event near you! DATE: LOCATION: VENUE: EVENT: July 3 July 9-11 July 15 July 16-17 July 22 July 29 July 31 Aug. 6 Aug 7 Aug. 15 Aug 28-29 Sept. 4 Sept 17-19 Oct 1-3 Mount Pleasant, MI Bloomsburg, PA Hampton, IA Grain Valley, MO Marne, MI Bristol, TN Canfield, OH Monroe, MI Cassopolis, MI Concord, NC Rochester, MN Burton, OH Indianapolis, IN Wildwood, NJ Soaring Eagle Casino Bloomsburg Fairgrounds Franklin County Fairgrounds Valley Speedway Berlin Raceway Bristol Motor Speedway Canfield Fairgrounds Monroe County Fairgrounds Cassopolis County Fairgrounds Lowe's Motor Speedway Olmstead County Fairgrounds Geauga Fair Indiana State Fairgrounds Wildwood Beach Monster Truck Madness 4-Wheel Jamboree Mike Vaters Monster Truck Show Midwest Monster Truck Monster Truck Challenge Monster Nationals Monster Truck Show Monster Truck Show Back to school Bash 4-Wheel Jamboree Mike Vaters 4-Wheel Jamboree N. J. Thunder Motorsports Tentative schedule is subject to change. Visit Avenger racing or Brutus racing web sites for the latest news and updates. Cost effective means of intermediate cleaning when spraying waterborne. 1 Liter pressure pump spray bottle Order # 127860 1 Liter squeeze bottle Order # 127852 For Professionals SATA RPS (Rapid Preparation System) is the ideal cup system for shops focusing on perfect finishes and high profitability. It makes the painters' work easier, considerably increases productivity and drastiy reduces the consumption of cleaning solutions and solvents RPS 0.3 L Now available! S Spray gun h holder ld Wall mount for safe, convenient storage of the spray gun. Order # 9886 Wall or bench mounted spray gun holder for easy refilling. Order # 40188 RPS suitable for RPS Sh Shaker k Ri Ring adapter d t Safely holds the RPS cup for use in a paint shaker Order # 117051 flat sieve 0.6 l SATAjet 3000 B, SATAjet 1000 B, SATAjet 100 B, SATAjet 2000 HVLP, SATAjet RP, SATA LM 2000, SATA KLC, SATAjet 90 40 x 57 x SATAminijet 60 x 118 471 40 x 125 062 57 x 118 281 60 x 118 299** 60 x sieve fineness 200 µ* Order # flat sieve 118 489 40 x 125 070 57 x sieve fineness 200 µ* (without RPS boxes) 60 x 0.3 l 125 µ* plug-in sieve RPS Depot Storage rack to h hold three RPS cup ld up tto th boxes. Order #144840 0.3 l sieve fineness Order # Cup-carrier arrier basket for safe transportation of up to 6 RPS cups into the booth. Order # 127845 0.9 l Order # 151 720 151 746 *) For selecting the correct sieve fineness please ask your paint manufacturer. **) This variation fits directly on SATAminijet guns without bothersome adaptors. 118 406 118 414** For professionals SATA RPS (Rapid Preparation System) is the ideal cup system for shops focusing on perfect finishes and high profitability. It makes the painters work easier, considerably increases productivity and drastiy reduces the consumption of cleaning solutions and solvents.