The Quality Connection BETAflam Fire safety cables
2 We connect tomorrow s world already today. BETAflam Safety cables Halogen-free and environmentally friendly cables and single cores for applications with high safety requirements. Confirmed properties through tests according to BS 6387 CWZ. Certification by Loss Prevention Certification Board (LPCB) and TÜV SÜD PSB Singapore. Fire tested by Electrosuisse. Issue: February 2018 LEONI Studer AG The contents of this catalog are protected by copyright. All rights are reserved. Technical changes, errors and omissions are subject to change without prior notice. Safety instructions Cables are to be used for the designated applications only. In case of failure or damage to the cable or connector, switch off power immediately and replace all damaged parts. Maintenance, repair and replacement of the cables and connectors may only be carried out by authorised and trained personnel. Waiver While the information contained in this document has been carefully compiled to the best of our knowledge, it is not intended as a representation or warranty of any kind on our part regarding the suitability of the products concerned for any particular use or purpose and neither shall any statement contained herein be construed as a recommendation to infringe any industrial property rights or as a license to use any such rights. The suitability of each product for any particular purpose must be checked beforehand with our specialists. Our policy is one of continuous material and product development. We reserve the right to offer alternatives consistent with our manufacturing programme at the time of enquiry. All information concerning material properties, fire performance, construction, electrical and technical data, prices etc. reflects our current level of knowledge and is provided without obligation. Dimensions and weights are only given as a guide. The specifications may change any time without prior notice. General conditions of sale and delivery We refer to the currently valid General conditions of sale and delivery which can be obtained from the respective companies. www.leoni-energy-infrastructure.com 02.2018
3 page The LEONI Group 4 Future-proof complete solutions 5 Great brands, great service 6 Technologies investment in sustainable security 8 Green Technology 10 People can move about in safety 12 Safety from one source 13 BETAflam Fire safety cables Overview 14 Flame retardant power, control and signal/communication cables FRT-MI 90 SCSI / Single-core single insulated 16 FRT-MI 90 SCDI / Single-core double insulated 18 FRT-MI 90 MC / Multi-core 20 FRT-MI 90 MC SWA / Multi-core steel wire armour 25 FRT-MI 90 S/UTP Signal/communication cable 28 Fire resistant power and control cables for normal conditions FR-MI 90 SCSI / Single-core single insulated 30 FR-MI 90 SCDI / Single-core double insulated 32 FR-MI 90 MC / Multi-core 34 FR-MI 90 MC SWA / Multi-core steel wire armour 37 Fire resistant power and control cables for high temperature conditions FR-MI 110 SCSI / Single-core single insulated 40 FR-MI 110 SCDI / Single-core double insulated 42 FR-MI 110 MC / Multi-core 44 FR-MI 110 MC STA / Multi-core steel tape armour 47 FR-MI 110 MC SWA / Multi-core steel wire armour 50 Fire resistant medium voltage power cables BETApower Fireprotec 53 BETApower Accessories and connection elements 55 BETApower Fireprotec fire resistant splice 55 Fire resistant signal/communication/instrumentation and control cables FR-MI 110 S/UTP Signal/communication cable screened 56 FR-SIR-U 90 Fire alarm cable unscreened 58 FR-SIR-F 90 Fire alarm cable screened 60 Some of the terms used in this document are not used consistently in the industry. LEONI, however, endeavours to use terminology consistently in the interests of transparent business relationships and customer communication. In order to avoid difficulties in their interpretation, we refer you to the definitions of the terms used by us available at www.leoni.com/en/company/copperbusiness/. The current version at the time this document was sent is the binding version. These definitions form part of the contract. If the terms defined there are used in this document, they have the meaning given there. We will be pleased to provide you with a list of these definitions if required. Overview Further fire safety cables BETAflam safety power and communication cables to VDE, DIN or Swiss standards 62 BETAfixss cable laying systems and accessories, fire resistant to DIN 4102-12 63 Flexible BETAtherm and BETAflam cables 64 Flexible BETAtrans cables 65 Technical Information Index 67 Storage, Installation and laying 85 Our product range 86 Certificates & approvals 87 02.2018 www.leoni-energy-infrastructure.com
4 The LEONI Group Cable expertise for all kinds of industrial markets LEONI is a leading supplier of cable systems and related services for the automotive industry and various other industrial sectors. Our group of companies employs more than 74,000 people in 31 countries. Corporate vision, highest quality and innovative power have made us one of the leading cable manufacturers in Europe. LEONI develops and produces technically sophisticated products ranging from wire and optical fibers to cables through to complete cable systems and also offers the related services. Moreover, the product portfolio comprises strands, standardised cables, hybrid cables, glass fiber as well as special cables, cable harnesses, wiring systems components and fully assembled systems for applications in various industrial markets. Your markets our strength. As diverse as our product and service range are the markets and sectors LEONI is supplying. We focus our activities on customers in the fields of Automotive & Commercial Vehicles, Industry & Healthcare, Communication & Infrastructure, Electrical Appliances and Conductors & Copper Solutions. We are among the leading European suppliers in the Communication & Infrastructure market to which at LEONI as a cable manufacturer also belong activities in the fields of Infrastructure & Data Communications, Industrial Plant Projects, Solar & Windpower, Energy & Telecommunications, Irradiation Cross-Linking and Traffic Engineering. Our customers benefit worldwide from innovative as well as reliable and long-lasting products of high quality. LEONI we create the best connection for your future. For further information www.leoni.com Products and services portfolio at a glance Cable harnesses Service Cable systems / Wiring systems Power distributors and connector systems Engineering Copper cables Wires & strands Hybrid cables Optical fibers Optical cables Connectors LEONI s core markets Automotive & Commercial Vehicles Industry & Healthcare Communication & Infrastructure Electrical Appliances Conductors & Copper Solutions www.leoni-energy-infrastructure.com 02.2018
5 Future-proof complete solutions For building infrastructure cabling in energy and data technology Business Unit Energy & Infrastructure The demands on traffic, data and infrastructure networks will rise in the future. Larger data bandwidths, global networking and increasing individual traffic are associated with constraints on resources, cost pressures and environmental protection. Providing efficient, sustainable and safe power supply as well as energy and data distribution in buildings is the demand of tomorrow. LEONI s business unit Energy & Infrastructure has realised these insights for quite some time and produces the quality connections of the future already today. Together with the Datacom business unit, LEONI offers future-proof complete solutions for building infrastructure cabling in energy and data technology. The innovative energy supply of tomorrow The exponentially increasing energy consumption is rising alongside with the growing urbanisation and mobility and also determines the trends in the energy industry. We try to face these insights successfully. With our products and services for energy production and distribution we want to make an active contribution to the prevention of today s energy loss in the future. Energy and communication will inevitably merge in the future. With the focus on intelligent energy grids we contribute to sparing the environment, resources and costs. For maximum safety in building cabling As a leading supplier in the market of structured building cabling, we combine competencies in energy and communications networks, public buildings, civil engineering, offices, data centres and industry. While increasingly complex applications confront the infrastructure with new challenges, we are obligated to provide maximum safety everywhere. Flexible system and connection solutions also make it possible to be prepared for tomorrow s connections. Data networks of the future In order to do justice to the future exchange of data, we already offer cabling systems that are structured and a safe investment. Bigger volumes of data, global linking and easily scalable data networks will shape the future. Requirements that we are confronting with innovative, safe and sustainable high-grade glass fiber and copper cables and modular cabling and connection systems. Cost-efficiency in every stage of the project Our Business Unit Building Technologies provides on-site consulting from planning, projecting, logistics and installation all the way to project acceptance. Rising costs and time pressure combined with higher requirements for materials and sustainability call for increasingly efficient project management. Major projects like the Gotthard Base Tunnel in Switzerland not only benefit from the comprehensive range but also from our knowledge and skills. Building Technologies reduces interfaces and considerably increases project efficiency. Specialists ensure comprehensive complete solutions worldwide and thus create a true competitive edge for our clients. Our long-standing tradition of producing innovative cable products is our pledge to constant peak performance. Starting with our competence centre in Däniken (Switzerland), it is necessary to always plan ahead in the fields of development and research for our products. Connecting tomorrow s world already today means looking ahead. Constant advancement and research is our claim in this. We see complexity as a challenge. Being innovative means moving forward and simultaneously trusting in our competencies. We create connections that link people safely, quickly and convincingly today and tomorrow. For further information visit www.leoni-energy-infrastructure.com or www.leoni-building-technologies.com 02.2018 www.leoni-energy-infrastructure.com
6 Great brands, great service Put your trust in the best partner to suit your needs Our commitment to develope innovative products proves our dedication to responsibility. In conjunction with our consulting services, we create trust and help our partners accomplish maximum safety for people and infrastructure in their projects. Investors, integrators, designers, installers and the trade you can now get all your cabling, connectivity and complete cabling solutions from a single source from copper and fiber optic technology to halogen-free energy cables, with or without circuit integrity. Constant safety, environmental compatibility and energy efficiency innovations complete the list of customer benefits. Global presence, consulting on site during all stages of a project as well as extensive experience gained in numerous projects and far-reaching synergies inside and outside the LEONI Group makes LEONI internationally one of the most accredited partners in the field of building and infrastructure cabling. Infrastructure for maximum safety in cabling for buildings Energy the best connection for energy supply Our products set the standard worldwide in buildings, in underground construction and in traffic infrastructure. Our cables based on our proprietary patented design and production processes ensure maximum safety and performance. The halogenfree, fire-resistant insulation materials meet all the relevant standards while their extended service life also presents a compelling advantage. Whether as laying systems or highly complex network systems, our full infrastructure range convinces customers worldwide. With innovative and sustainable solutions we face the dynamic development in the energy and communication market today already. As one of the leading system and development partners for energy production, transmission and distribution, we accept the responsibility for safe and sustainable energy supply. Our low- and medium-voltage power cables provide convincing durability and resist even the most adverse conditions. BETApower Cable for power generation BETAflam according to the British Standard BS 6387 Single cores and cables for high safety requirements, according to the British Standard BS 6387, C.W.Z. approval BETAflam according to the VDE standard Wires and cables for high safety requirements, pollutant free, flame retardant and low smoke with total circuit integrity in accordance with DIN 4102-12 BETAflam according to Swiss Standard BETAfixss according to DIN 4102-12 Certified installation systems with circuit integrity under fir www.leoni-energy-infrastructure.com 02.2018
7 Electrotechnical Solutions Tailormade Business Unit Building Technologies Energy and ICT infrastructure Consulting Planning Execution Operations Consulting Design and Development Planning Sole contractor services Main contractor services Services Excellence in operations LEONI products Energy efficiency Sustainability Innovation Quality LEONI s Business Unit Building Technologies is an innovative and independent supplier of sustainable all-in-one solutions for energy and ICT infrastructure to the international market. In any project, being able to keep the demands of the various stakeholder groups in balance is critical for project success. Each of these stakeholders is focused on its own competencies and task areas, however. As a consequence, the client or owner is required to orchestrate these complex interrelationships and keep an eye on everything. This is where LEONI can help by ensuring the optimal coordination of the various subject areas, bringing together industry-wide know-how under one roof, in a team staffed by engineers, technical architects, security consultants and construction supervisors. A well-developed project management system and tailor-made software tools provide a high degree of plannability, resulting in appreciable cost savings in the implementation phase, with a significantly reduced level of project risk. With its highly focused service portfolio, LEONI can offer you additional services to optimise your long-term capital investment and operating costs. Based on our long-standing experience in the development and manufacture of special cables, we can now offer our customers a complete portfolio of services and products, culminating in the tailor-made delivery of turnkey projects for energy plant. We create solutions for you that offer all-round satisfaction. Phone +41 62 288 82 82 Email building-technologies@leoni.com 02.2018 www.leoni-energy-infrastructure.com
8 Technologies investment in sustainable security Universal application with high system integrity Our development and production facilities have one thing in common first and foremost: competency. In our extensive production facilities we work with state-ofthe-art processing methods, both with material and extrusion technology and electron-beam cross-linking. Innovative plastic compounds and cables are developed in modern laboratories. The production facilities are kept at a high technical standard by regular investments. New plastic formulations and cables are developed in our modern laboratories. In our own fire laboratory installation cables, fire alarm cables, supply cables etc. are subjected to various fire tests under simulated real-world conditions. Our products are tested for resilience under the most adverse conditions, be it extreme and long-lasting heat or cold or the influence of chemicals. Our cables and cable support systems are certified to the criteria of total system integrity, flame propagation as well as circuit integrity pursuant to BS 6387 C.W.Z., IEC 60331-11/21 and DIN 4102 Part 12. In addition, we can carry out tests to other national as well as international standards and specifications. www.leoni-energy-infrastructure.com 02.2018
9 Halogen free IEC 60754-1, EN 60754-1 Degree of acidity of combustion gases IEC 60754-2, EN 60754-2 Smoke density IEC 61034, EN 61034 Flame retardancy IEC 60332-1, EN 60332-1, IEC + EN 60332-3-22/-24 Circuit integrity BS 6387 C.W.Z, IEC 60331-11/21, EN 50200, EN 50362, VdS 3423, VDE 0482-200 System integrity under fire DIN 4102 part 12 In the fire test laboratory, the fire-resistant properties of our products are tested by certified testers, technicians and engineers. This pool of equipement is used for the very flexible execution of the wide range of measurements required for BS 6387 C.W.Z., IEC 60331-11/21 and DIN 4102 Part 12, as well as customer-specific requirements and special tests. A multitude of national and international certificates provide proof of the company's power of innovation. Numerous national and international certificates confirm the company's ability to provide innovative solutions. 02.2018 www.leoni-energy-infrastructure.com
10 Green Technology Our company aim is to combine innovation with sustainability. Our vision is to create sustainable connections in technological harmony with the natural resources. The cycle of nature gives us the best model to emulate. It is our responsibility to learn from nature and make use of it while conserving and treating it with care. The growing scarcity of the natural resources and the increasing burden on the environment require a rethink on all levels of society. LEONI does not just pay lip service to sustainability it is an integral part of group policy. We are the first cable manufacturer in the world to develop a holistic concept for green technology. As a worldwide active and leading European supplier of wires, optical fibers, cables and cable systems for communication and infrastructure projects it is our responsibility to constantly optimise the sustainability and durability of our products, system solutions and services and thus lower the environmental load. We have to increase the amount of environmentally compatible raw materials in our cable products as well as the recyclability of processed materials or components and in doing so create end products that are developed for the environmental standard of tomorrow today. While trends like globalisation, mobility and urbanisation also determine the markets, sustainability and global responsibility are a central credo. Our goal is to be considered an innovative cable manufacturer for environmentally friendly technologies. At that, it is of vital interest to us to detect the needs and requirements of tomorrow today and supply the markets of the future with sustainable, future-proof solutions. Green technology stands for the resource-conserving and lowemission production of sustainable quality cables made with low-pollution elements. We constantly work at optimising the efficiency with which resources are used in the manufacturing process by deploying energy-efficient machines or taking heat recovery measures. More and more locations in our global production network are environmentally certified according to the ISO 14001 standard. In conjunction with the ecological compatibility, future technologies are measured in terms of efficiency, service life, emission reduction and the conservation of natural resources. Innovative cable products and systems, holistic solutions and maximum performance in project management are the added value which we offer to our customers and business partners. These are also our cornerstones for strong connections into the future. www.leoni-energy-infrastructure.com 02.2018
11 EU Directive 2012/19/EU on waste electrical and electronic equipment. EU Directive 2011/65/EU for restriction of the use of certain hazardous substances in electrical and electronic equipment. EU Regulation 1907/2006/EC (REACh) the chemical regulation of the European Union. There are various environmental directives in the European Union (EU). Directive 2012/19/EU WEEE (Waste Electrical and Electronic Equipment) regulates the disposal of electrical and electronic equipment and components. The use of certain hazardous materials in electrical and electronic devices is defined by Directive 2011/65/EU RoHS 2 (Restriction of Hazardous Substances). Chemicals and materials in general are regulated by the law on chemical substances 1907/2006/ EC REACh (Registration, Evaluation, Authorisation and Restriction of Chemicals). This means avoiding the following substances, among others: Polybrominated diphenyl ether (PBDE) Decabromodiphenyl ether (DecaBDE) Perfluorooctane sulfonate (PFOS) Pentabromodiphenyl ether (PentaBDE) Octabromodiphenyl ether (OctaBDE) Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent chromium (Cr VI) Polybrominated biphenyls (PBB) Cables and conductors and their associated connectors are only affected by Directive 2012/19/EU WEEE insofar as they are an internal part of the listed equipment and components. What does REACh mean? REACh REACh stands for Registration, Evaluation, Authorisation and Restriction of Chemicals. With REACh, the previous chemical law is basically harmonised, simplified and valid in all EU Member States. Cables and conductors have now been included in 2011/65/EU RoHS 2 since 2013 for the first time (Category 11 or as an internal component of the respective product). Fiber optic cables, power cables (>250 V) and installed fixed cables e.g. in premises are not concerned. The only permissible marking according to RoHS 2 is the CE marking, which is printed on the product package. Under REACh, there is a so-called candidate list with substance of very high concern (SVHC), which are subject to obligatory information and should be substituted in the long run. The list of candidate materials is updated twice per year by the European Chemicals Agency (ECHA) in Helsinki. 02.2018 www.leoni-energy-infrastructure.com
12 LEONI The Quality Connection People can move about in safety Protection to life and property is assured. Public buildings Our cables and support systems energise the safety equipment and escape routes. Train stations, underground stations, airports Lighting, emergency exits and signalling ensure safety in infrastructure buildings. Thanks to their system integrity during exposure to fire, our products make a crucial contribution in critical situations. Transport routes Our products are used for the markings, illumination and control of transport routes. Tunnels With our cables and support systems we safeguard the lighting and optical control equipment as well as power supply to ventilators and escape routes for emergency situations. Building and transport infrastructure nowadays have high requirements in terms of protection against disruption and fire. Developers and planners take their responsibility seriously and impose higher expectations on the safety technology of buildings such as hospitals, event facilities and office complexes. This ensures that people can escape in the event of fire and that successful firefighting minimises the damage caused. While infrastructure is presented with fresh challenges from ever more complex applications, the obligation everywhere is to provide maximum safety. Our BETAflam products meet the key international regulations and standards in both structural and civil engineering. We are convinced that the trend towards comprehensive safety will also be the focus of much attention in the future, and that we will make a crucial contribution in this regard with our high quality products. www.leoni-energy-infrastructure.com 02.2018
LEONI The Quality Connection 13 Safety from one source Universal application with system integrity. BETAflam cables acc. to German VDE Standard BETAflam cables acc. to British Standard BETAflam cables acc. to Swiss Standard BETAfixss cable support system with total circuit integrity in fire acc. to German DIN Standard Wires and cables for highest safety requirements with circuit integrity in accordance with DIN VDE 0266. Single and Multicore cables for highest safety requirements, in accordance with BS 6387. Single and Multicore cables for high safety requirements in accordance with SEV TP 20B/3C. This support system is used in electrical cable installations with system integrity. They also ensure fire resistant fixing of cables laid in the area between floors as well as F30 and F90 suspended ceilings. VDE approval and LPCB approval and ElectroSuisse approval DIN 4102 part 12 / surveillance Fire resistant surveillance PSB Product Listing Fire resistant / retardant No flame spread on bun- ABP approval High quality materials No flame spread on bunched cables Cross-linked by irradiation System circuit integrity to Scheme, SG Fire resistant / Circuit integrity No flame spread on bun- ched cables System circuit integrity E30 Halogen and silicone free Low smoke and gas Long laying distances Reduced cost of materials Short installation time One source for cables and DIN 4102 part 12, E30 - E90 Halogen and silicone free ched cables Cross-linked by irradiation emission In compliance with RoHS laying system System circuit integrity Low smoke and gas Halogen and silicone free and REACH emission Low smoke and gas Operating temperature In compliance with RoHS and REACH Operating temperature 90 C emission In compliance with RoHS and REACH Operating temperature 90 C and 110 C 90 C 02.2018 www.leoni-energy-infrastructure.com
BETAflam 14 BETAflam Fire safety cables Overview Power and control cables Flame retardant FRT-MI 90 SCSI 0.6 / 1 kv Single core single insulated Fire resistant with circuit integrity for normal conditions FR-MI 90 SCSI 0.6 / 1 kv Single core single insulated for high temp. conditions FR-MI 110 SCSI 0.6 / 1 kv Single core single insulated Page 16 FRT-MI 90 SCDI 0.6 / 1 kv Single core double insulated Page 30 FR-MI 90 SCDI 0.6 / 1 kv Single core double insulated Page 40 FR-MI 110 SCDI 0.6 / 1 kv Single core double insulated Page 18 FRT-MI 90 MC 0.6 / 1 kv Multi-core Page 32 FR-MI 90 MC 0.6 / 1 kv Multi-core Page 42 FR-MI 110 MC 0.6 / 1 kv Multi-core Page 20 FRT-MI 90 MC SWA 0.6 / 1 kv Multi-core steel wire armour Page 34 FR-MI 90 MC SWA 0.6 / 1 kv Multi-core steel wire armour Page 44 FR-MI 110 MC SWA 0.6 / 1 kv Multi-core steel wire armour Page 25 Page 37 Page 50 FR-MI 110 MC STA 0.6 / 1 kv Multi-core steel tape armour Page 47 www.leoni-energy-infrastructure.com 02.2018
Overview 15 BETAflam Signal / communication / instrumentation cables Flame retardant FRT-MI 90 S/UTP 300 / 500 V Multi-core, multipair screened Fire resistant with circuit integrity for normal conditions FR-SIR-U 90 300 / 500 V Fire alarm cable, unscreened for high temp. conditions FR-MI 110 S/UTP 300 / 500 V Signal / communication cable Page 28 Page 58 FR-SIR-F 90 300 / 500 V Fire alarm cable, screened Page 56 Page 60 12 / 20 kv medium voltage power cables Fire resistant with circuit integrity Fireprotec 12/20 kv Medium voltage cable Earthing sets for Fireprotec Fire resistant splice for Fireprotec Page 53 Page 55 Page 55 02.2018 www.leoni-energy-infrastructure.com
BETAflam 16 Flame retardant power, control and signal/communication cables FRT-MI 90 SCSI / Single-core single insulated BETAflam Flame retardant power cables, 0.6 /1 kv, LSOH Advantages Tested and certified by LPCB Low Smoke Zero Halogen (LSOH) Fire tested by Electrosuisse Operating temperature 90 C In compliance with RoHS and REACH Mineral filled flame retardant materials Space saving due to small outer diameter Easy to handle and economical to install Long term ageing stability High LOI Application For use in power and control circuits. Halogen free replacement for PVC wiring to reduce hazardous gas emission and avoid secondary damage in the event of fire. Construction Conductor Insulation Core identification Bare annealed copper, Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 3.5 kv / 50 Hz acc. IEC 60228 class 2 BETAflam mineral copolymer, crosslinked See table (further colours upon request) Bending radius during laying fixed installed Laying conditions > 10 outer > 6 outer For electrical installation in control cabinets, switchboards or other closed cable wiring systems Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100, NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5s) 30 C to +90 C 5 C to +70 C +250 C www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 SCSI / Single-core single insulated Flame retardant power, control and signal/communication cables 17 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system acc. to colour mm 2 mm mm mm kg / km A mv / Am kwh / m BK RD GNYE 1.5 7 1.6 0.7 3.0 22 31 21 27.85 24.12 0.03 302485 302710 302711 2.5 7 2.1 0.7 3.5 33 42 29 17.08 14.79 0.04 219724 302712 216456 4 7 2.6 0.8 4.1 50 57 40 10.65 9.23 0.05 219818 302713 216455 6 7 3.0 0.8 4.6 69 72 50 7.14 6.18 0.06 222948 302715 302716 10 7 4.0 1.0 6.0 115 101 74 4.27 3.7 0.1 222949 302717 216453 16 7 4.8 1.1 7.0 174 134 98 2.71 2.34 0.12 222950 302719 216452 25 7 6.1 1.2 8.5 269 180 134 1.73 1.5 0.17 222951 302720 302721 35 7 7.2 1.3 9.8 367 222 167 1.27 1.1 0.22 222952 302722 216450 50 19 8.4 1.4 11.2 487 272 207 0.95 0.82 0.26 222953 302724 216449 70 19 10.1 1.6 13.3 697 345 264 0.68 0.59 0.36 222954 302725 217893 95 19 12.0 1.7 15.3 951 430 333 0.51 0.44 0.45 302491 302727 302730 120 37 13.7 1.8 17.2 1205 504 392 0.41 0.36 0.52 222955 302731 216447 150 37 15.2 1.9 19.0 1478 580 454 0.35 0.3 0.63 222956 * * 185 37 17.0 2.0 21.0 1829 673 530 0.29 0.25 0.74 302492 * * 240 37 19.5 2.2 23.8 2401 807 638 0.24 0.2 0.92 222957 * * 300 61 21.1 2.4 27.5 3098 925 740 0.2 0.18 1.22 302493 * * 400 61 24.1 2.6 30.9 3941 1088 870 0.17 0.15 1.49 302486 * 222411 500 61 27.2 2.8 34.4 4950 1276 1014 0.15 0.13 1.8 302487 * * 630 91 31.3 3.0 38.8 3364 1507 1186 0.14 0.12 2.12 302488 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 18 Flame retardant power, control and signal/communication cables FRT-MI 90 SCDI / Single-core double insulated BETAflam Flame retardant power cables, 0.6 /1 kv, LSOH Advantages Tested and certified by LPCB Low Smoke Zero Halogen (LSOH) Fire tested by Electrosuisse Operating temperature 90 C In compliance with RoHS and REACH Mineral filled flame retardant materials Easy to handle and economical to install Long term ageing stability High LOI Application Use as replacement for conventional PVC wiring to reduce hazardous gas emission and avoid secondary damage in the event of fire. Construction Conductor Insulation Core identification Sheath Bare annealed copper, Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 3.5 kv / 50 Hz acc. IEC 60228 class 2 BETAflam mineral copolymer, crosslinked See table (further colours upon request) BETAflam mineral copolymer, orange (further colours upon request) Bending radius during laying fixed installed Laying conditions > 10 outer > 6 outer For fixed installation indoor, in air, trays or dry tubes/ducts Outdoor laying only when protected from direct sunlight and other external impacts Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak < 5 s) 30 C to +90 C 5 C to +70 C +250 C www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 SCDI / Single-core double insulated Flame retardant power, control and signal/communication cables 19 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Insulation Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. acc. to insulation colour mm 2 mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange** BK RD GNYE 1.5 7 1.6 0.7 3.0 1.0 4.9 22 34 25 27.88 24.14 0.11 302733 * * 2.5 7 2.1 0.7 3.5 1.0 5.4 33 45 33 17.11 14.81 0.13 302734 * * 4 7 2.6 0.8 4.1 1.0 6.1 50 60 45 10.68 9.24 0.16 302735 * * 6 7 3.0 0.8 4.6 1.1 6.7 69 76 57 7.17 6.20 0.19 302736 * * 10 7 4.0 1.0 6.0 1.4 8.8 115 107 83 4.29 3.72 0.31 216444 * * 16 7 4.8 1.1 7.0 1.4 9.8 174 140 109 2.73 2.36 0.35 302737 * * 25 7 6.1 1.2 8.5 1.4 11.3 269 187 146 1.75 1.51 0.43 302738 * * 35 7 7.2 1.3 9.8 1.4 12.6 367 229 179 1.29 1.11 0.49 217377 * * 50 19 8.4 1.4 11.2 1.4 14.0 487 278 219 0.97 0.83 0.60 216441 * * 70 19 10.1 1.6 13.3 1.5 16.2 697 351 279 0.69 0.60 0.72 302739 * * 95 19 12.0 1.7 15.3 1.6 18.4 951 435 348 0.52 0.45 0.91 302740 * * 120 37 13.7 1.8 17.2 1.6 20.4 1205 508 407 0.43 0.37 1.03 302741 * * 150 37 15.2 1.9 19.0 1.7 22.4 1478 582 470 0.36 0.31 1.23 302742 * * 185 37 17.0 2.0 21.0 1.8 24.6 1829 674 546 0.30 0.26 1.47 302743 * * 240 37 19.5 2.2 23.8 1.9 27.6 2401 804 654 0.25 0.21 1.79 302745 * * 300 61 21.1 2.4 27.5 2.0 31.5 3098 942 768 0.21 0.18 2.24 302746 * * 400 61 24.1 2.6 30.9 2.1 35.1 3941 1104 899 0.18 0.16 2.55 302747 * * 500 61 27.2 2.8 34.4 2.2 38.8 4950 1289 1045 0.16 0.14 3.11 302748 * * 630 91 31.3 3.0 38.8 2.4 43.6 3364 1511 1216 0.14 0.12 2.12 302749 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching * upon request ** sheath colour black upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 20 Flame retardant power, control and signal/communication cables FRT-MI 90 MC / Multi-core BETAflam Flame retardant power and control cables, 0.6 /1 kv, LSOH Advantages Low Smoke Zero Halogen (LSOH) Fire tested by Electrosuisse Operating temperature up to +90 C In compliance with RoHS and REACH directive Mineral filled flame retardant materials High LOI Flame test on insulation without sheath >> see page 80 Application Multicore power cable for fixed installation in cable systems with improved fire performance. Especially recommended in areas where human and animal life as well as valuable property are exposed to risk in case of fire. Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5s) 30 C to +90 C 5 C to +70 C +250 C Construction Conductor Insulation Core identification Wrapping Sheath Bare annealed copper, acc. IEC 60228 class 2 BETAflam mineral copolymer, crosslinked See table Halogen free tape (optional) BETAflam mineral copolymer, black (further colours upon request) orange (see table below) Bending radius during laying > 9 outer fixed installed > 6 outer Laying conditions For fixed indoor installation in trays, ladders, ducts or concretes. Laying in earth or water only in water-proof dry tubes/ ducts. Outdoor use only when protected from direct sunlight and other external impacts. Special designs with additional UV-, termite- and rodent-resistance are available upon request. Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1-2; BS EN 60332-1-2 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame spread on bunched cables on insulation: IEC 60332-1-2 Limiting Oxygen Index (LOI): ASTM D2863 38 www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 MC / Multi-core Flame retardant power, control and signal/communication cables 21 BETAflam No. Cross Min. Conductor Insula- Core Sheath Cable Weight Current rating 1 AC voltage drop Fire load Order no. of cores section no. of tation thick- approx. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 conductor strands tickness ness system system conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour black BU+BN 1.5 7 1.6 0.7 3.0 1.1 8.1 85 29 24.94 0.21 309497 2.5 7 2.1 0.7 3.5 1.2 9.3 118 39 15.30 0.26 309500 2C 4 7 2.6 0.8 4.1 1.3 10.8 175 51 9.64 0.45 310963 6 7 3.0 0.8 4.6 1.4 12.0 229 65 6.60 0.54 310982 10 7 4.0 1.1 6.0 3.95 * GNYE+BU+BN 1.5 7 1.6 0.7 3.0 1.15 8.5 112 29 24.94 0.25 310984 2.5 7 2.1 0.7 3.5 1.2 9.8 154 39 15.30 0.35 310990 4 7 2.6 0.8 4.1 1.3 11.3 216 51 9.64 0.39 310996 6 7 3.0 0.8 4.6 1.4 12.6 290 65 6.60 0.47 310997 10 7 4.0 1.0 6.0 1.8 16.5 486 91 3.95 0.81 310998 16 7 4.8 1.1 7.0 1.8 18.7 704 120 2.56 1.13 * 25 7 6.1 1.2 8.5 1.8 21.9 1030 161 1.69 1.47 * 35 7 7.2 1.2 9.8 1.8 24.8 1379 198 1.26 1.66 * 2C+E 50 19 8.4 1.4 11.2 1.9 28.1 1797 240 0.99 2.15 * 70 19 10.1 1.4 13.3 2 32.8 2621 305 0.74 2.73 * 95 19 12.0 1.6 15.3 2.2 37.5 3479 376 0.58 3.53 * 120 37 13.7 1.6 17.2 2.3 41.8 4349 439 0.49 3.82 * 150 37 15.2 1.8 19.0 2.5 46.1 5325 502 0.44 4.86 * 185 37 17.0 2.0 21.0 2.6 50.6 6520 577 0.39 5.93 * 240 37 19.5 2.2 23.8 2.8 57.0 8543 668 0.34 7.25 * 300 61 21.1 3.2 27.5 3.1 65.6 10970 777 0.33 10.08 * 400 61 24.1 3.4 30.9 3.4 73.5 13939 900 0.31 12.16 * BN+BK+GY 1.5 7 1.6 0.7 3.0 1.15 8.7 112 25 21.60 0.25 309498 2.5 7 2.1 0.7 3.5 1.2 9.8 154 33 13.30 0.31 309501 4 7 2.6 0.8 4.1 1.3 11.3 216 44 8.34 0.39 310999 6 7 3.0 0.8 4.6 1.4 12.6 290 56 5.63 0.47 311000 10 7 4.0 1.0 6.0 1.8 16.5 486 79 3.42 0.61 311001 16 7 4.8 1.1 7.0 1.8 18.7 704 105 2.21 1.20 311003 25 7 6.1 1.2 8.5 1.8 21.9 1030 140 1.46 1.54 311004 35 7 7.2 1.3 9.8 1.8 24.8 1379 174 1.10 2.00 * 3C 50 7 8.4 1.4 11.2 1.9 28.1 1797 210 0.85 2.40 * 70 19 10.1 1.6 13.3 2 32.8 2621 269 0.64 3.04 * 95 19 12.0 1.7 15.3 2.2 37.5 3479 331 0.50 3.66 * 120 19 13.7 1.8 17.2 2.3 41.8 4349 387 0.43 4.28 * 150 37 15.2 1.9 19.0 2.5 46.1 5325 441 0.38 5.10 * 185 37 17.0 2.0 21.0 2.6 50.6 6520 507 0.33 6.10 * 240 37 19.5 2.2 23.8 2.8 57.0 8543 599 0.30 7.63 * 300 61 21.1 3.2 27.5 3.1 65.6 10970 676 0.28 10.45 * 400 61 24.1 3.4 30.9 3.4 73.5 13939 786 0.26 13.00 * 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching * upon request 2 Free in air, spaced 02.2018 www.leoni-energy-infrastructure.com
BETAflam 22 Flame retardant power, control and signal/communication cables FRT-MI 90 MC / Multi-core No. of cores 3C+E 4C Cross Min. Conductor Insula- Core Sheath Cable Weight Current rating 1 AC voltage drop Fire load Order no. section no. of tation thick- approx. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 conductor strands tickness ness system system conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour black GNYE+BN+BK+GY 1.5 7 1.6 0.7 3.0 1.2 9.5 139 25 21.60 0.43 311510 2.5 7 2.1 0.7 3.5 1.3 11.0 200 33 13.30 0.46 311511 4 7 2.6 0.8 4.1 1.4 12.7 283 44 8.34 0.57 311512 6 7 3.0 0.8 4.6 1.5 14.1 380 56 5.63 0.69 311514 10 7 4.0 1.1 6.0 1.8 18.2 625 79 3.42 1.06 311515 16 7 4.8 1.1 7.0 1.8 20.6 907 105 2.21 1.20 311516 25 7 6.1 1.2 8.5 1.8 24.3 1347 140 1.46 1.79 311517 35 7 7.2 1.2 9.8 1.9 27.8 1815 174 1.10 2.09 * 50 19 8.4 1.4 11.2 2 31.2 2363 210 0.85 2.75 * 70 19 10.1 1.4 13.3 2.2 36.9 3336 269 0.64 3.33 * 95 19 12.0 1.6 15.3 2.3 41.9 4617 331 0.50 4.30 * 120 37 13.7 1.6 17.2 2.5 47.0 5723 387 0.43 5.12 * 150 37 15.2 1.8 19.0 2.7 51.5 7000 441 0.38 6.21 * 185 37 17.0 2.0 21.0 2.8 56.7 8591 507 0.33 7.60 * 240 37 19.5 2.2 23.8 3.1 63.9 11219 599 0.30 9.33 * 300 61 21.1 3.2 27.5 3.4 73.9 14518 676 0.28 12.83 * 400 61 24.1 3.4 30.9 3.6 82.1 18289 786 0.26 15.08 * BU+BN+BK+GY 1.5 7 1.6 0.7 3.0 1.2 9.5 139 25 21.60 0.43 309499 2.5 7 2.1 0.7 3.5 1.3 11.0 200 33 13.30 0.46 309503 4 7 2.6 0.8 4.1 1.4 12.7 283 44 8.34 0.57 311013 6 7 3.0 0.8 4.6 1.5 14.1 380 56 5.63 0.69 311015 10 7 4.0 1 6.0 1.8 18.2 625 79 3.42 1.06 311016 16 7 4.8 1.1 7.0 1.8 20.6 907 105 2.21 1.20 311017 25 7 6.1 1.2 8.5 1.8 24.3 1347 140 1.46 1.79 311018 35 7 7.2 1.2 9.8 1.9 27.8 1815 174 1.10 2.09 311019 50 19 8.4 1.4 11.2 2 31.2 2363 210 0.85 2.75 311020 70 19 10.1 1.4 13.3 2.2 36.9 3336 269 0.64 3.33 311021 95 19 12.0 1.6 15.3 2.3 41.9 4617 331 0.50 4.30 311022 120 37 13.7 1.6 17.2 2.5 47.0 5723 387 0.43 5.12 * 150 37 15.2 1.8 19.0 2.7 51.5 7000 441 0.38 6.21 * 185 37 17.0 2.0 21.0 2.8 56.7 8591 507 0.33 7.60 * 240 37 19.5 2.2 23.8 3.1 63.9 11219 599 0.30 9.33 * 300 61 21.1 3.2 27.5 3.4 73.9 14518 676 0.28 12.83 * 400 61 24.1 3.4 30.9 3.6 82.1 18289 786 0.26 15.08 * 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching 2 Free in air, spaced * upon request www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 MC / Multi-core Flame retardant power, control and signal/communication cables 23 BETAflam No. Cross Min. Conductor Insula- Core Sheath Cable Weight Current rating 1 AC voltage drop Fire load Order no. of cores section no. of tation thick- approx. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 conductor strands tickness ness system system former UK conductor colour code mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD 1.5 7 1.6 0.7 3.0 1.1 8.1 85 29 24.94 0.21 307806 2.5 7 2.1 0.7 3.5 1.2 9.3 118 39 15.30 0.26 307817 2C 4 7 2.6 0.8 4.1 1.3 10.8 175 51 9.64 0.45 307820 6 7 3.0 0.8 4.6 1.4 12.0 229 65 6.60 0.54 307823 10 7 4.0 1.1 6.0 91 3.95 * BK+RD+GNYE 1.5 7 1.6 0.7 3.0 1.2 8.7 112 29 24.94 0.25 302752 2.5 7 2.1 0.7 3.5 1.2 9.8 154 39 15.30 0.35 217388 4 7 2.6 0.8 4.1 1.3 11.3 216 51 9.64 0.39 224521 6 7 3.0 0.8 4.6 1.4 12.6 290 65 6.60 0.47 224522 10 7 4.0 1.0 6.0 1.8 16.5 486 91 3.95 0.81 219814 16 7 4.8 1.1 7.0 1.8 18.7 704 120 2.56 1.13 * 25 7 6.1 1.2 8.5 1.8 21.9 1030 161 1.69 1.47 * 35 7 7.2 1.2 9.8 1.8 24.8 1379 198 1.26 1.66 * 2C+E 50 19 8.4 1.4 11.2 1.9 28.1 1797 240 0.99 2.15 * 70 19 10.1 1.4 13.3 2.0 32.8 2621 305 0.74 2.73 * 95 19 12.0 1.6 15.3 2.2 37.5 3479 376 0.58 3.53 * 120 37 13.7 1.6 17.2 2.3 41.8 4349 439 0.49 3.82 * 150 37 15.2 1.8 19.0 2.5 46.1 5325 502 0.44 4.86 * 185 37 17.0 2.0 21.0 2.6 50.6 6520 577 0.39 5.93 * 240 37 19.5 2.2 23.8 2.8 57.0 8543 668 0.34 7.25 * 300 61 21.1 3.2 27.5 3.1 65.6 10970 777 0.33 10.08 * 400 61 24.1 3.4 30.9 3.4 73.5 13939 900 0.31 12.16 * RD+BU+YE 1.5 7 1.6 0.7 3.0 1.2 8.7 112 23 21.60 0.25 307814 2.5 7 2.1 0.7 3.5 1.2 9.8 154 32 13.30 0.31 307371 4 7 2.6 0.8 4.1 1.3 11.3 216 42 8.34 0.39 307821 6 7 3.0 0.8 4.6 1.4 12.6 290 54 5.63 0.47 307824 10 7 4.0 1.0 6.0 1.8 16.5 486 75 3.42 0.61 307826 16 7 4.8 1.1 7.0 1.8 18.7 704 100 2.21 1.20 307828 25 7 6.1 1.2 8.5 1.8 21.9 1030 127 1.46 1.54 307829 35 7 7.2 1.3 9.8 1.8 24.8 1379 158 1.10 2.00 307831 3C 50 7 8.4 1.4 11.2 1.9 28.1 1797 192 0.85 2.40 307833 70 19 10.1 1.6 13.3 2.0 32.8 2621 246 0.64 3.04 307835 95 19 12.0 1.7 15.3 2.2 37.5 3479 298 0.50 3.66 307837 120 19 13.7 1.8 17.2 2.3 41.8 4349 346 0.43 4.28 307838 150 37 15.2 1.9 19.0 2.5 46.1 5325 399 0.38 5.10 307840 185 37 17.0 2.0 21.0 2.6 50.6 6520 456 0.33 6.10 307842 240 37 19.5 2.2 23.8 2.8 57.0 8543 538 0.30 7.63 307375 300 61 21.1 3.2 27.5 3.1 65.6 10970 621 0.28 10.45 307845 400 61 24.1 3.4 30.9 3.4 73.5 13939 0.26 13.00 307847 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching * upon request 2 Free in air, spaced 02.2018 www.leoni-energy-infrastructure.com
BETAflam 24 Flame retardant power, control and signal/communication cables FRT-MI 90 MC / Multi-core No. Cross Min. Conductor Insula- Core Sheath Cable Weight Current rating 1 AC voltage drop Fire load Order no. of cores section no. of tation thick- approx. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 conductor strands tickness ness system system former UK conductor colour code mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange RD+BU+YE+GNYE 1.5 7 1.6 0.7 3.0 1.2 9.5 139 23 21.60 0.43 * 2.5 7 2.1 0.7 3.5 1.3 11.0 200 32 13.30 0.46 * 4 7 2.6 0.8 4.1 1.4 12.7 283 42 8.34 0.57 * 6 7 3.0 0.8 4.6 1.5 14.1 380 54 5.63 0.69 * 10 7 4.0 1.1 6.0 1.8 18.2 625 75 3.42 1.06 * 16 7 4.8 1.1 7.0 1.8 20.6 907 100 2.21 1.20 * 25 7 6.1 1.2 8.5 1.8 24.3 1347 127 1.46 1.79 * 35 7 7.2 1.2 9.8 1.9 27.8 1815 158 1.10 2.09 * 3C+E 50 19 8.4 1.4 11.2 2.0 31.2 2363 192 0.85 2.75 * 70 19 10.1 1.4 13.3 2.2 36.9 3336 246 0.64 3.33 * 95 19 12.0 1.6 15.3 2.3 41.9 4617 298 0.50 4.30 * 120 37 13.7 1.6 17.2 2.5 47.0 5723 346 0.43 5.12 * 150 37 15.2 1.8 19.0 2.7 51.5 7000 399 0.38 6.21 * 185 37 17.0 2.0 21.0 2.8 56.7 8591 456 0.33 7.60 * 240 37 19.5 2.2 23.8 3.1 63.9 11219 538 0.30 9.33 * 300 61 21.1 3.2 27.5 3.4 73.9 14518 621 0.28 12.83 * 400 61 24.1 3.4 30.9 3.6 82.1 18289 0.26 15.08 * BK+RD+BU+YE 1.5 7 1.6 0.7 3.0 1.2 9.5 139 23 21.60 0.43 307815 2.5 7 2.1 0.7 3.5 1.3 11.0 200 32 13.30 0.46 307818 4C 4 7 2.6 0.8 4.1 1.4 12.7 283 42 8.34 0.57 307822 6 7 3.0 0.8 4.6 1.5 14.1 380 54 5.63 0.69 307825 10 7 4.0 1 6.0 1.8 18.2 625 75 3.42 1.06 307827 16 7 4.8 1.1 7.0 1.8 20.6 907 100 2.21 1.20 307373 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching * upon request 2 Free in air, spaced www.leoni-energy-infrastructure.com 02.2018
Flame retardant power, control and signal/communication cables 25 BETAflam FRT-MI 90 MC SWA / Multi-core steel wire armour BETAflam Flame retardant power and control cables 0.6 /1 kv, LSOH Advantages Low Smoke Zero Halogen (LSOH) Fire tested by Electrosuisse Operating temperature up to +90 C In compliance with RoHS and REACH Robust cable with increased resistance to mechanical impact High LOI Flame test on insulation without sheath >> see page 80 Application Armoured power cable 0.6 /1 kv with improved fire performance. Suitable for fixed installation in areas with increased demand to mechanical stress. For high temperature conditions and extra long expected lifetime. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire. Construction Conductor Insulation Core identification Inner covering Inner sheath Armouring Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 BETAflam mineral copolymer, cross-linked See table (further colours upon request) Halogen-free tape (optional) BETAflam mineral copolymer Steel wire armour, galvanized (SWA) BETAflam mineral copolymer, black or orange (further colours upon request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +90 C 5 C to +70 C +250 C > 13 outer > 8 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Special designs with additional UV- or termite-resistance are available upon request Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100, NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 No flame propagation on insulation: IEC 60332-1-2 02.2018 www.leoni-energy-infrastructure.com
BETAflam 26 Flame retardant power, control and signal/communication cables FRT-MI 90 MC SWA / Multi-core steel wire armour No. of cores 2C 2C+E 3C Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system mm² mm mm mm mm kg / km A mv / Am kwh / m Order no. former UK conductor colour code Sheath colour orange BK+RD conductor colour code: IEC 60446 and HD308 S2 Sheath colour black BU+BN 2.5 7 9.3 13.1 1.8 16.5 637 39 15.36 0.74 307936 310947 4 7 10.8 14.6 1.8 18.0 761 51 9.64 0.98 307938 310949 6 7 12.0 15.8 1.8 19.2 859 65 6.60 1.10 307940 310950 10 7 15.7 17.1 1.8 20.9 897 91 3.95 1.58 307942 310951 BK+RD+GNYE GNYE+BU+BN 2.5 7 9.8 13.6 1.8 17.2 685 39 15.36 0.81 307849 310952 4 7 11.3 15.1 1.8 18.7 820 51 9.64 0.94 224524 310953 6 7 12.6 16.4 1.8 20.0 951 65 6.60 1.06 224525 310955 10 7 16.5 18.5 1.8 22.1 1024 91 3.95 1.47 224523 310956 16 7 18.7 20.7 1.8 24.3 1314 120 2.56 1.93 307853 310957 25 7 21.9 23.9 1.8 27.5 1736 161 1.69 2.37 307855 310958 35 7 24.8 26.8 1.8 30.4 2170 198 1.26 2.93 307857 310959 50 19 28.1 30.9 1.8 34.5 2972 240 0.99 3.45 307859 * 70 19 32.8 35.6 1.8 39.2 3973 305 0.74 4.25 307861 * 95 19 37.5 40.3 2.1 44.5 5075 376 0.58 5.28 307862 * 120 37 41.8 44.6 2.1 48.8 6126 439 0.49 6.05 307864 * 150 37 46.1 48.9 2.1 53.1 7282 502 0.44 7.07 307866 * 185 37 50.6 53.4 2.5 58.4 8776 577 0.39 8.56 307868 * 240 37 57.0 59.8 2.5 64.8 11082 668 0.34 10.40 307870 * 300 61 65.6 68.4 2.9 74.2 14034 777 0.33 14.2 307872 * 400 61 73.5 76.3 3.3 82.9 17483 900 0.31 17.7 307874 * RD+BU+YE BN+BK+GY 2.5 7 11.3 15.1 1.8 18.7 820 33 13.30 0.81 307937 310960 4 7 12.6 16.4 1.8 20.0 951 44 8.34 0.94 307939 310961 6 7 16.5 18.5 1.8 22.1 1024 56 5.63 1.06 307941 310962 10 7 18.7 20.7 1.8 24.3 1314 79 3.42 1.47 307943 310964 16 7 21.9 23.9 1.8 27.5 1736 105 2.21 1.93 307944 310965 25 7 24.8 26.8 1.8 30.4 2170 140 1.46 2.37 307945 310966 35 7 28.1 30.9 1.8 34.5 2972 174 1.10 2.93 307946 310967 50 19 32.8 35.6 1.8 39.2 3973 210 0.85 3.45 307947 * 70 19 37.5 40.3 2.1 44.5 5075 269 0.64 4.25 307948 * 95 19 41.8 44.6 2.1 48.8 6126 331 0.50 5.28 307949 * 120 37 46.1 48.9 2.1 53.1 7282 387 0.43 6.05 307950 * 150 37 50.6 53.4 2.5 58.4 8776 441 0.38 7.07 307952 * 240 37 57.0 59.8 2.5 64.8 11082 599 0.28 10.40 307953 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 MC SWA / Multi-core steel wire armour Flame retardant power, control and signal/communication cables 27 BETAflam No. of cores 3C+E 4C Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system mm² mm mm mm mm kg / km A mv / Am kwh / m Order no. former UK conductor colour code Sheath colour orange RD+BU+YE +GNYE conductor colour code: IEC 60446 and HD308 S2 Sheath colour black GNYE+BN +BK+GY 2.5 7 11.0 14.8 1.8 18.4 794 33 13.30 0.93 * 311503 4 7 12.7 16.5 1.8 20.1 945 44 8.34 1.10 * 311504 6 7 14.1 17.9 1.8 21.5 1109 56 5.63 1.25 * 311505 10 7 18.2 20.2 1.8 23.8 1218 79 3.42 1.72 * 311506 16 7 20.6 22.6 1.8 26.2 1570 105 2.21 2.01 * 311507 25 7 24.3 26.3 1.8 29.9 2122 140 1.46 2.87 * 311508 35 7 27.8 30.6 1.8 34.2 2987 174 1.10 3.56 * 311509 50 19 31.2 34.0 1.8 37.6 3656 210 0.85 4.14 * * 70 19 36.9 39.7 1.8 43.3 4862 269 0.64 * * 95 19 41.9 44.7 2.1 48.9 6403 331 0.50 6.58 * * 120 37 47.0 49.8 2.1 54.0 7721 387 0.43 7.41 * * 150 37 51.5 54.3 2.5 59.3 9294 441 0.38 9.05 * * 185 37 56.7 59.5 2.5 64.5 11126 507 0.33 10.44 * * 240 37 63.9 66.7 2.9 72.5 14208 599 0.30 13.10 * * 300 61 73.9 76.7 3.3 83.3 18127 676 0.28 18.30 * * 400 61 82.1 84.9 3.7 92.3 22447 786 0.26 22.10 * * BK+RD+BU +YE 2.5 7 11.0 14.8 1.8 18.4 794 33 13.30 0.93 307850 * 4 7 12.7 16.5 1.8 20.1 945 44 8.34 1.10 307851 * 6 7 14.1 17.9 1.8 21.5 1109 56 5.63 1.25 307852 * 10 7 18.2 20.2 1.8 23.8 1218 79 3.42 1.72 224526 * 16 7 20.6 22.6 1.8 26.2 1570 105 2.21 2.01 307854 * 25 7 24.3 26.3 1.8 29.9 2122 140 1.46 2.87 307856 * 35 7 27.8 30.6 1.8 34.2 2987 174 1.10 3.56 307858 * 50 19 31.2 34.0 1.8 37.6 3656 210 0.85 4.14 307860 * 70 19 36.9 39.7 1.8 43.3 4862 269 0.64 224527 * 95 19 41.9 44.7 2.1 48.9 6403 331 0.50 6.58 307863 * 120 37 47.0 49.8 2.1 54.0 7721 387 0.43 7.41 307865 * 150 37 51.5 54.3 2.5 59.3 9294 441 0.38 9.05 307867 * 185 37 56.7 59.5 2.5 64.5 11126 507 0.33 10.44 307869 * 240 37 63.9 66.7 2.9 72.5 14208 599 0.30 13.10 307871 * 300 61 73.9 76.7 3.3 83.3 18127 676 0.28 18.30 307873 * 400 61 82.1 84.9 3.7 92.3 22447 786 0.26 22.10 307875 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request BU+BN+BK +GY 02.2018 www.leoni-energy-infrastructure.com
BETAflam 28 Flame retardant power, control and signal/communication cables FRT-MI 90 S/UTP Signal / communication cable BETAflam Flame retardant signal comms cables screened 300 / 500 V Advantages Low Smoke Zero Halogen (LSOH) Fire tested by Electrosuisse Operating temperature up to +90 C In compliance with RoHS and REACH Mineral filled flame retardent materials High LOI Application Shielded communication cable 300 / 500 V for fixed installation in cable systems with excellent fire performance. Electrical characteristics Rated voltage U 0 /U 300 / 500 V Test voltage 0.5 / 2 kv / 50 Hz (core-screen / core-core) Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Insulation Core identification Inner covering Screening Sheath Sheath colour Bare annealed copper, acc. IEC 60228 class 1 BETAflam mineral copolymer See table (further colours upon request) Plastic tape Aluminium laminated foil with tinned drain wire BETAflam mineral copolymer Red, see table (further colours upon request) Thermal characteristics Operation temperature Laying temperature Bending radius during laying fixed installed Laying conditions 30 C to +90 C 5 C to +70 C > 9 outer > 6 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2; Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting oxygen index (LOI): ASTM D2863 38 www.leoni-energy-infrastructure.com 02.2018
FRT-MI 90 S/UTP Signal / communication cable Flame retardant power, control and signal/communication cables 29 BETAflam Cross section No. of pairs (n) Min. no. of conductor strands Conductor Insulation thickness Core Sheath thickness Cable Weight approx. Fire load Order no. mm 2 mm mm mm mm mm kg / km kwh / m Sheath colour red Insulation colour BK+WH pairs numbered in opposite colour from 1 to n** 0.75 1P 1 1.0 0.6 2.3 1.1 7.1 64 0.16 * 0.75 2P 1 1.0 0.6 2.3 1.3 11.3 132 0.36 * 1.0 1P 1 1.1 0.7 2.5 1.1 7.7 75 0.18 * 1.0 2P 1 1.1 0.7 2.5 1.4 11.8 150 0.43 * 1.5 1P 1 1.4 0.7 2.7 1.1 7.8 84 0.20 309512 1.5 2P 1 1.4 0.7 2.7 1.4 13.2 199 0.52 * 2.5 1P 1 1.7 0.7 3.2 1.2 8.8 112 0.25 309513 2.5 2P 1 1.7 0.7 3.2 1.4 15.1 240 0.66 * 4 1P 1 2.2 0.8 3.8 1.3 10.2 160 0.31 309595 * upon request ** n number of pairs S/UTP = Shielded/Unshielded Twisted Pair P = Pair 02.2018 www.leoni-energy-infrastructure.com
BETAflam 30 Fire resistant power and control cables for normal conditions FR-MI 90 SCSI / Single-core single insulated BETAflam Fire resistant power cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature 90 C In compliance with RoHS and REACH Mineral filled fire resistant materials Space saving installation due to small outer diameter Long term ageing stability Application Single cores for use in cable wiring systems with improved fire performance and circuit integrity. For normal temperature conditions. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, crosslinked Red, black or green/yellow (further colours upon request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +90 C 5 C to +70 C +250 C > 10 outer > 6 outer For electrical installation in control cabinets, switchboards or other closed cable wiring systems Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) www.leoni-energy-infrastructure.com 02.2018
FR-MI 90 SCSI / Single-core single insulated Fire resistant power and control cables for normal conditions 31 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system acc. to colour mm 2 mm mm mm kg / km A mv / Am kwh / m BK RD GNYE 1.5 7 1.6 0.7 3.7 27 33 23 25.05 21.6 0.04 301790 301789 301791 2.5 7 2.1 0.7 4.0 37 43 30 15.47 13.3 0.04 301793 301792 301794 4 7 2.6 0.8 4.7 55 58 41 9.74 8.34 0.05 301796 301795 301797 6 7 3.0 0.8 5.2 75 73 52 6.61 5.63 0.06 301799 301798 301800 10 7 4.0 1.1 6.7 121 103 76 4.05 3.42 0.11 301802 301801 301803 16 7 4.8 1.1 7.5 181 135 101 2.66 2.21 0.12 301806 301805 301807 25 7 6.1 1.2 9.1 276 182 137 1.79 1.46 0.17 301809 301808 301810 35 7 7.2 1.2 10.2 369 224 170 1.37 1.1 0.19 301812 301811 301813 50 19 8.4 1.4 11.9 502 274 210 1.09 0.85 0.26 301815 301814 301816 70 19 10.1 1.4 13.6 699 347 268 0.84 0.64 0.31 301818 301817 301819 95 19 12.0 1.6 15.8 959 431 336 0.68 0.5 0.41 301821 301820 * 120 37 13.7 1.6 17.5 1208 505 395 0.6 0.43 0.46 301823 301822 * 150 37 15.2 1.8 19.5 1483 581 458 0.54 0.38 0.57 301825 301824 * 185 37 17.0 2.0 21.7 1845 674 533 0.49 0.33 0.71 301827 301826 * 240 37 19.5 2.2 24.5 2418 807 641 0.44 0.29 0.88 301829 301828 * 300 61 22.7 2.5 28.3 3109 949 757 0.41 0.26 1.14 301831 301830 * 400 61 25.7 2.7 31.7 3948 1115 887 0.38 0.24 1.38 301833 301832 * 500 61 28.8 2.9 35.3 4955 1305 1033 0.36 0.22 1.66 301835 301834 * 630 91 32.8 3.1 39.7 6384 1536 1203 0.34 0.21 2.01 301837 301836 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 32 Fire resistant power and control cables for normal conditions FR-MI 90 SCDI / Single-core double insulated BETAflam Fire resistant power cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature 90 C In compliance with RoHS and REACH Mineral filled fire resistant materials Application Power cable 0.6 / 1 kv for fixed installation in cable systems with improved fire performance and circuit integrity. For normal temperature conditions. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, crosslinked Black (further colours upon request) BETAflam mineral copolymer, Orange (further colours on request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +90 C 5 C to +70 C +250 C > 10 outer > 6 outer For fixed installation indoor, in air, trays or dry tubes/ducts Outdoor laying only when protected from direct sunlight and other external impacts Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) www.leoni-energy-infrastructure.com 02.2018
FR-MI 90 SCDI / Single-core double insulated Fire resistant power and control cables for normal conditions 33 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Insulation Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. acc. to insulation colour mm 2 mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK RD GNYE 1.5 7 1.6 0.7 3.7 1.0 5.6 49 34 25 24.90 21.52 0.12 301838 * * 2.5 7 2.1 0.7 4.0 1.0 5.9 63 46 34 15.32 13.22 0.13 301839 * * 4 7 2.6 0.8 4.7 1.0 6.1 78 60 45 9.55 8.27 0.16 301840 * * 6 7 3.0 0.8 5.2 1.1 6.7 108 76 57 6.47 5.56 0.19 301841 * * 10 7 4.0 1.1 6.7 1.4 8.8 177 107 82 3.92 3.35 0.31 301842 * * 16 7 4.8 1.1 7.5 1.4 9.8 250 140 109 2.53 2.14 0.35 301843 * * 25 7 6.1 1.2 9.1 1.4 11.3 355 187 146 1.66 1.39 0.43 301844 * * 35 7 7.2 1.2 10.2 1.4 12.6 456 229 180 1.24 1.03 0.49 301845 * * 50 19 8.4 1.4 11.9 1.4 14.0 600 278 219 0.96 0.78 0.60 301846 * * 70 19 10.1 1.4 13.6 1.5 16.2 813 352 280 0.71 0.57 0.72 301847 * * 95 19 12.0 1.6 15.8 1.6 18.4 1101 435 349 0.55 0.43 0.91 301848 * * 120 37 13.7 1.6 17.5 1.6 20.4 1372 508 409 0.47 0.36 1.03 301849 * * 150 37 15.2 1.8 19.5 1.7 22.4 1645 582 470 0.41 0.31 1.23 301850 * * 185 37 17.0 2.0 21.7 1.8 24.6 2021 674 546 0.36 0.27 0.47 301851 * * 240 37 19.5 2.2 24.5 1.9 27.6 2598 804 654 0.31 0.22 1.81 301852 * * 300 61 22.7 2.5 28.3 2.0 31.5 3440 921 749 0.28 0.20 2.31 301853 * * 400 61 25.7 2.7 31.7 2.1 35.1 4394 1081 879 0.25 0.17 2.65 301854 * * 500 61 28.8 2.9 35.3 2.2 38.8 5435 1265 1025 0.23 0.16 3.36 301855 * * 630 91 32.8 3.1 39.7 2.4 43.6 6965 1488 1197 0.21 0.14 4.06 301856 * * 1 AC circuit, max. conductor temperature 90 C * upon request 2 Free in air, spaced 3 Open tray, touching 02.2018 www.leoni-energy-infrastructure.com
BETAflam 34 Fire resistant power and control cables for normal conditions FR-MI 90 MC / Multi-core BETAflam Fire resistant power and control cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature up to +90 C In compliance with RoHS and REACH Mineral filled fire resistant materials High LOI Flame test on insulation without sheath >> see page 80 Application Multicore power cable for fixed installation in cable systems with improved fire performance and circuit integrity. For normal temperature conditions. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table Glass fiber tape BETAflam mineral copolymer, orange (further colours on request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +90 C 5 C to +70 C +250 C > 10 outer > 6 outer For fixed indoor installation in trays, ladders, ducts or concretes. Laying in earth or water only in water-proof dry tubes/ ducts. Outdoor use only when protected from direct sunlight and other external impacts. Special designs with additional UV-, termite- and rodent-resistance are available upon request. Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1-2; BS EN 60332-1-2 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame propagation on insulation: IEC 60332-1-2 BS EN 60332-3 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) www.leoni-energy-infrastructure.com 02.2018
FR-MI 90 MC / Multi-core Fire resistant power and control cables for normal conditions 35 BETAflam No. Cross of cores section 2C 2C+E 3C Min. no. of conductor strands Conductor Insulation Core tickness Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD BU+BN 1.5 7 1.6 0.6 3.7 1.2 9.7 112 31 24.94 0.29 307729 308515 2.5 7 2.1 0.7 4.0 1.3 10.9 150 41 15.36 0.36 307735 308516 4 7 2.6 0.8 4.7 1.4 12.4 203 54 9.64 0.45 307738 308518 6 7 3.0 0.8 5.2 1.5 13.9 268 68 6.60 0.56 307741 310893 10 7 4.0 1.1 6.7 1.8 17.4 428 94 3.95 0.89 * 310894 16 7 4.8 1.1 7.5 1.8 19.2 602 124 2.56 * 310895 35 7 7.2 1.2 10.2 1.8 24.6 1136 204 1.26 * 310896 BK+RD+GNYE GNYE+BU+BN 1.5 7 1.6 0.6 3.7 1.3 10.9 151 31 24.94 0.30 * 310897 2.5 7 2.1 0.7 4.0 1.3 11.5 172 41 15.36 0.35 * 310898 4 7 2.6 0.8 4.7 1.4 13.1 236 54 9.64 0.44 * 310899 6 7 3.0 0.8 5.2 1.5 14.7 317 68 6.50 0.54 * 310900 10 7 4.0 1.1 6.7 1.8 18.4 543 94 3.95 0.98 * 310901 16 7 4.8 1.1 7.5 1.8 20.4 749 124 2.56 1.13 * 310902 25 7 6.1 1.2 9.1 1.8 23.6 1096 166 1.69 1.47 * 310903 35 7 7.2 1.2 10.2 1.8 26.1 1408 204 1.26 1.66 * * 50 19 8.4 1.4 11.9 1.9 29.9 1880 247 0.99 2.15 * * 70 19 10.1 1.4 13.6 2.1 34.0 2603 312 0.74 2.73 * * 95 19 12.0 1.6 15.8 2.3 39.3 3531 384 0.58 3.53 * * 120 37 13.7 1.6 17.5 2.4 43.0 4425 447 0.49 3.82 * * 150 37 15.2 1.8 19.5 2.5 47.6 5359 511 0.44 4.86 * * 185 37 17.0 2.0 21.7 2.7 52.7 6643 287 0.39 5.93 * * 240 37 19.5 2.2 24.5 2.9 59.1 8549 694 0.34 7.25 * * 300 61 22.7 2.5 28.3 3.7 68.9 11283 804 0.33 10.08 * * 400 61 25.7 2.7 31.7 3.4 75.7 14210 930 0.31 12.16 * * RD+BU+YE BN+BK+GY 1.5 7 1.6 0.6 3.7 1.3 10.3 151 26 21.60 0.30 307732 308519 2.5 7 2.1 0.7 4.0 1.3 11.5 172 35 13.30 0.35 307367 308520 4 7 2.6 0.8 4.7 1.4 13.1 236 46 8.34 0.44 307739 309064 6 7 3.0 0.8 5.2 1.5 14.7 317 58 5.63 0.54 307742 310904 10 7 4.0 1.1 6.7 1.8 18.4 543 81 3.42 0.98 307746 310905 16 7 4.8 1.1 7.5 1.8 20.4 749 106 2.21 1.13 307748 310906 25 7 6.1 1.2 9.1 1.8 23.6 1096 142 1.46 1.47 307749 310907 35 7 7.2 1.2 10.2 1.8 26.1 1408 175 1.10 1.66 307751 * 50 19 8.4 1.4 11.9 1.9 29.9 1880 212 0.85 2.15 307753 * 70 19 10.1 1.4 13.6 2.1 34.0 2603 268 0.64 2.73 307755 * 95 19 12.0 1.6 15.8 2.3 39.3 3531 331 0.50 3.53 307757 * 120 37 13.7 1.6 17.5 2.4 43.0 4425 386 0.43 3.82 307758 * 150 37 15.2 1.8 19.5 2.5 47.6 5359 440 0.38 4.86 307760 * 185 37 17.0 2.0 21.7 2.7 52.7 6643 507 0.33 5.93 307762 * 240 37 19.5 2.2 24.5 2.9 59.1 8549 600 0.30 7.25 307370 * 300 61 22.7 2.5 28.3 3.7 68.9 11283 683 0.28 10.08 307765 * 400 61 25.7 2.7 31.7 3.4 75.7 14210 798 0.26 12.16 307767 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 36 Fire resistant power and control cables for normal conditions FR-MI 90 MC / Multi-core No. Cross of cores section 3C+E 4C 4C+E 5C Min. no. of conductor strands Conductor Insulation Core tickness Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange RD+BU+YE+ GNYE GNYE+BU+ BN+BK 1.5 7 1.6 0.6 3.7 1.3 11.9 181 26 21.60 0.43 * 310908 2.5 7 2.1 0.7 4.0 1.4 12.9 225 35 13.30 0.46 * 310909 4 7 2.6 0.8 4.7 1.5 14.6 308 46 8.34 0.57 * 310910 6 7 3.0 0.8 5.2 1.6 16.0 413 58 5.63 0.69 * 310911 10 7 4.0 1.1 6.7 1.8 20.2 653 81 3.42 1.06 * 310912 16 7 4.8 1.1 7.5 1.8 22.3 913 106 2.21 1.20 * 310913 25 7 6.1 1.2 9.1 1.8 26.2 1413 142 1.46 1.79 * 310914 35 7 7.2 1.2 10.2 1.9 29.1 1839 175 1.10 2.09 * * 50 19 8.4 1.4 11.9 2.1 33.5 2469 212 0.85 2.75 * * 70 19 10.1 1.4 13.6 2.2 37.9 3383 268 0.64 3.33 * * 95 19 12.0 1.6 15.8 2.4 43.6 4590 331 0.50 4.30 * * 120 37 13.7 1.6 17.5 2.6 48.2 5773 386 0.43 5.12 * * 150 37 15.2 1.8 19.5 2.7 53.1 7063 440 0.38 6.21 * * 185 37 17.0 2.0 21.7 2.9 58.7 8766 507 0.33 7.60 * * 240 37 19.5 2.2 24.5 3.1 65.9 11298 600 0.30 9.33 * * 300 61 22.7 2.5 28.3 4.1 76.1 14866 683 0.28 12.83 * * 400 61 25.7 2.7 31.7 4.3 85.8 18624 798 0.26 15.08 * * BK+RD+BU +YE BU+BN+BK +GY 1.5 7 1.6 0.6 3.7 1.3 11.9 181 26 21.6 0.43 307733 308521 2.5 7 2.1 0.68 4.0 1.4 12.9 225 35 13.3 0.46 307736 308522 4 7 2.6 0.78 4.7 1.5 14.6 308 46 8.34 0.57 307740 * 6 7 3.0 0.83 5.2 1.6 16.0 413 58 5.63 0.69 307744 310917 BK+RD+BU +YE+GNYE 70 19 10.1 1.4 13.6 2.4 42.5 4263 268 0.64 4.29 * * 95 19 12.0 1.6 15.8 2.5 48.3 5749 331 0.5 5.42 * * WH + numbers 1.5 7 1.6 0.6 3.7 1.4 13.0 200 21.6 0.45 307734 * 2.5 7 2.1 0.7 4.0 1.5 14.1 279 13.3 0.57 307737 * 4 7 2.6 0.8 4.7 1.6 16.2 386 8.3 0.72 * * GNYE+BU +BN+BK+GY BU+BN+BK +GY+BK WH + numbers 6C 6 7 3.0 0.8 5.2 1.7 18.1 522 0.88 * 1.5 7 1.6 0.7 3.7 1.5 14.4 298 21.60 0.63 * 7C 2.5 7 2.1 0.7 4.0 1.6 15.5 375 13.30 0.80 * 4 7 2.6 0.8 4.7 1.7 17.8 497 0.85 * 10C 1.5 7 1.6 0.7 3.7 1.8 19.4 486 1.12 * 2.5 7 2.1 0.7 4.0 1.9 20.6 570 1.19 * 12C 2.5 7 2.1 0.7 4.0 1.9 20.6 599 1.13 * 14C 1.5 7 1.6 0.7 3.7 1.9 20.6 583 1.23 * 16C 2.5 7 2.1 0.7 4.0 2.0 23.0 780 1.44 * 19C 1.5 7 1.6 0.7 3.7 2.0 22.9 752 1.52 * 21C 1.5 7 1.6 0.7 3.7 2.1 24.3 845 1.73 * 2.5 7 2.1 0.7 4.0 2.2 26.0 1003 1.82 * 24C 1.5 7 1.6 0.7 3.7 2.1 24.7 904 1.84 * 2.5 7 2.1 0.7 4.0 2.3 28.4 1155 2.12 * 33C 1.5 7 1.6 0.7 3.7 2.3 27.7 1059 2.10 * 41C 1.5 7 1.6 0.7 3.7 2.6 32.4 1387 2.82 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request www.leoni-energy-infrastructure.com 02.2018
Fire resistant power and control cables for normal conditions 37 BETAflam FR-MI 90 MC SWA / Multi-core steel wire armour BETAflam Fire resistant power and control cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCBFire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature up to +90 C In compliance with RoHS and REACH Mineral filled fire resistant materials High LOI Flame test on insulation without sheath >> see page 80 Application Armoured power cable with improved fire performance and circuit integrity. Suitable for fixed installation in areas with increased demand to mechanical stress. For normal temperature conditions. Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) 30 C to +90 C 5 C to +70 C +250 C Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Inner sheath Armouring Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked see table Glass fiber tape BETAflam mineral copolymer Steel wire armour (SWA) BETAflam mineral copolymer, orange (further colours on request) Bending radius during laying fixed installed Laying conditions > 13 outer > 8 outer For fixed indoor installation in trays, ladders, ducts or concretes. Laying in earth or water only in water-proof dry tubes/ ducts. Outdoor use only when protected from direct sunlight and other external impacts. Special designs with additional UV-, termite- and rodent-resistance are available upon request. Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1-2; BS EN 60332-1-2 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame propagation on insulation: IEC 60332-1-2 Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) 02.2018 www.leoni-energy-infrastructure.com
BETAflam 38 Fire resistant power and control cables for normal conditions No. of cores 2C+E 3C 3C+E Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD+GNYE conductor colour code: IEC 60446 and HD308 S2 GNYE+BU+BN 2.5 7 11.5 15.3 1.8 18.9 789 41 15.36 0.93 307770 311026 4 7 13.1 16.9 1.8 20.5 940 54 9.64 1.08 307772 311027 6 7 14.4 18.2 1.8 21.8 1076 68 6.60 1.22 307774 311028 10 7 18.4 20.4 1.8 24.0 1155 94 3.95 1.73 307776 311029 16 7 20.4 22.4 1.8 26.0 1438 124 2.56 1.97 307778 311030 25 7 23.6 25.6 1.8 29.2 1878 166 1.69 2.43 307780 311031 35 7 26.1 28.9 1.8 32.5 2542 204 1.26 2.78 307782 311032 50 19 29.9 32.7 1.8 36.3 3182 247 0.99 3.38 307784 * 70 19 34.0 36.8 1.8 40.4 4070 312 0.74 4.17 307786 * 95 19 39.3 42.1 2.1 46.3 5199 384 0.58 5.23 307790 * 120 37 43.0 45.8 2.1 50.0 6227 447 0.49 5.89 307793 * 150 37 47.6 50.4 2.5 55.4 7482 511 0.44 7.29 307795 * 185 37 52.7 55.5 2.5 60.5 8944 287 0.39 8.55 307797 * 240 37 59.1 61.9 2.9 67.7 11309 694 0.34 10.63 307799 * 300 61 67.9 70.7 3.3 77.3 14374 804 0.33 14.36 307801 * 400 61 75.7 78.5 3.3 85.1 17596 930 0.31 16.77 307803 * RD+BU+YE BN+BK+GY 2.5 7 11.5 15.3 1.8 18.9 789 32 13.30 0.93 * 311033 4 7 13.1 16.9 1.8 20.5 940 42 8.34 1.08 * 311034 6 7 14.4 18.2 1.8 21.8 1076 54 5.63 1.22 * 311035 10 7 18.4 20.4 1.8 24.0 1155 75 3.42 1.73 * 311036 25 7 23.6 25.6 1.8 29.2 1878 127 1.46 2.43 * 311037 70 19 34.0 36.8 1.8 40.4 4070 246 0.64 4.17 * * RD+BU+YE+ GNYE GNYE+BU+ BN+BK 2.5 7 12.9 16.7 1.8 20.3 920 32 13.30 1.07 * 311480 4 7 14.6 18.4 1.8 22.0 1081 42 8.34 1.25 * 311481 6 7 16.0 18.0 1.8 21.6 937 54 5.63 1.34 * 311482 10 7 20.2 22.2 1.8 25.8 1327 75 3.42 1.86 * 311483 16 7 22.3 24.3 1.8 27.9 1661 100 2.21 2.09 * 311484 25 7 26.2 29.0 1.8 32.6 2539 127 1.46 2.83 * 311485 35 7 29.1 31.9 1.8 35.5 3109 158 1.10 3.23 * 311486 50 19 33.5 36.3 1.8 39.9 3921 192 0.85 4.06 * * 70 19 37.9 40.7 2.1 44.9 5079 246 0.64 5.04 * * 95 19 43.6 46.4 2.1 50.6 6491 298 0.50 6.28 * * 120 37 48.2 51.0 2.5 56.0 7923 346 0.43 7.39 * * 150 37 53.1 55.9 2.5 60.9 9417 399 0.38 8.65 * * 185 37 58.7 61.5 2.9 67.3 11474 456 0.33 10.72 * * 240 37 65.9 68.7 2.9 74.5 14388 538 0.30 12.78 * * 300 61 76.1 78.9 3.3 85.5 18334 621 0.28 16.86 * * 400 61 85.8 88.6 3.7 96.0 22969 722 0.26 21.38 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request www.leoni-energy-infrastructure.com 02.2018
FR-MI 90 MC SWA / Multi-core steel wire armour Fire resistant power and control cables for normal conditions 39 BETAflam No. of cores 4C 4C+E Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD+BU +YE conductor colour code: IEC 60446 and HD308 S2 BU+BN+BK +GY 2.5 7 12.9 16.7 1.8 20.3 920 32 13.30 1.07 307771 311045 4 7 14.6 18.4 1.8 22.0 1081 42 8.34 1.25 307773 311046 6 7 16.0 18.0 1.8 21.6 937 54 5.63 1.34 307775 311047 10 7 20.2 22.2 1.8 25.8 1327 75 3.42 1.86 307777 311048 16 7 22.3 24.3 1.8 27.9 1661 100 2.21 2.09 307779 311050 25 7 26.2 29.0 1.8 32.6 2539 127 1.46 2.83 307781 311051 35 7 29.1 31.9 1.8 35.5 3109 158 1.10 3.23 307783 311052 50 19 33.5 36.3 1.8 39.9 3921 192 0.85 4.06 307785 * 70 19 37.9 40.7 2.1 44.9 5079 246 0.64 5.04 307787 * 95 19 43.6 46.4 2.1 50.6 6491 298 0.50 6.28 307791 * 120 37 48.2 51.0 2.5 56.0 7923 346 0.43 7.39 307794 * 150 37 53.1 55.9 2.5 60.9 9417 399 0.38 8.65 307796 * 185 37 58.7 61.5 2.9 67.3 11474 456 0.33 10.72 307798 * 240 37 65.9 68.7 2.9 74.5 14388 538 0.30 12.78 307800 * 300 61 76.1 78.9 3.3 85.5 18334 621 0.28 16.86 307802 * 400 61 85.8 88.6 3.7 96.0 22969 0.26 21.38 307804 * BK+RD+BU +YE+GNYE 2.5 7 14.1 17.9 1.8 21.5 * * 4 7 16.2 18.2 1.8 21.8 * * 6 7 18.1 20.1 1.8 23.7 * * 10 7 22.1 24.1 1.8 27.7 * * 16 7 24.5 26.5 1.8 30.1 * * 25 7 29.0 31.8 1.8 35.4 * * 35 7 32.7 35.5 1.8 39.1 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request GNYE+BU+ BN+BK+GY 02.2018 www.leoni-energy-infrastructure.com
BETAflam 40 Fire resistant power and control cables for high temperature conditions FR-MI 110 SCSI / Single-core single insulated BETAflam Fire resistant power cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB TÜV SÜD PSB tested and certified Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature 110 C In compliance with RoHS and REACH Mineral filled fire resist. materials Space saving installation due to small outer diameter Highest ageing stability Application Single cores for use in cable wiring systems with improved fire performance and circuit integrity. For high temperature conditions and extra long expected lifetime. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table (further colours upon request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +110 C 5 C to +70 C +280 C > 10 outer > 6 outer For electrical installation in control cabinets, switchboards or other closed cable wiring systems Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100, NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm); SS 299-1/A1 Circuit integrity: SS 299-1/A1 www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 SCSI / Single-core single insulated Fire resistant power and control cables for high temperature conditions 41 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system acc. to colour mm 2 mm mm mm kg / km A mv / Am kwh / m BK RD BN BU GNYE 1.5 7 1.6 0.7 3.7 27 33 23 25.05 21.60 0.04 218946 218945 303590 303589 301742 2.5 7 2.1 0.7 4.0 37 43 30 15.47 13.30 0.04 218948 218947 303592 303591 220893 4 7 2.6 0.8 4.7 55 58 41 9.74 8.34 0.05 215544 215212 303593 * 215142 6 7 3.0 0.8 5.2 75 73 52 6.61 5.63 0.06 215214 215889 * * 219233 10 7 4.0 1.1 6.7 121 103 76 4.05 3.42 0.11 217300 215800 * * 220894 16 7 4.8 1.1 7.5 181 135 101 2.66 2.21 0.12 301743 215801 * * 301744 25 7 6.1 1.2 9.1 276 182 137 1.79 1.46 0.17 301745 216106 * * 301746 35 7 7.2 1.2 10.2 369 224 170 1.37 1.10 0.19 301747 216758 * * 301748 50 19 8.4 1.4 11.9 502 274 210 1.09 0.85 0.26 301749 216759 * * 301750 70 19 10.1 1.4 13.6 699 347 268 0.84 0.64 0.31 301752 301751 * * 301753 95 19 12.0 1.6 15.8 959 431 336 0.68 0.50 0.41 * 216760 * * 301754 120 37 13.7 1.6 17.5 1208 505 395 0.60 0.43 0.46 * 219394 * * 301755 150 37 15.2 1.8 19.5 1483 581 458 0.54 0.38 0.57 * 219395 * * 301756 185 37 17.0 2.0 21.7 1845 674 533 0.49 0.33 0.71 * 219396 * * 301760 240 37 19.5 2.2 24.5 2418 807 641 0.44 0.29 0.88 * 219397 * * 301761 300 61 22.7 2.5 28.3 3109 949 757 0.41 0.26 1.14 * 300945 * * 301762 400 61 25.7 2.7 31.7 3948 1115 887 0.38 0.24 1.38 * 301763 * * * 500 61 28.8 2.9 35.3 4955 1305 1033 0.36 0.22 1.66 * 301764 * * * 630 91 32.8 3.1 39.7 6384 1536 1203 0.34 0.21 2.01 * 301765 * * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 42 Fire resistant power and control cables for high temperature conditions FR-MI 110 SCDI / Single-core double insulated BETAflam Fire resistant power cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB TÜV SÜD PSB tested and certified Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature 110 C In compliance with RoHS and REACH Mineral filled fire resistant materials Space saving installation due to small outer diameter Application Power cable 0.6 / 1 kv for fixed installation in cable systems with improved fire performance and circuit integrity. For high temperature conditions and extra long expected lifetime. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked Black, white or green/yellow (further colours upon request) BETAflam mineral copolymer, orange (further colours upon request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +110 C 5 C to +70 C +280 C > 10 outer > 6 outer For electrical installation in control cabinets, switchboards or other closed cable wiring systems Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm); SS 299-1/A1 Circuit integrity: SS 299-1/A1 www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 SCDI / Single-core double insulated Fire resistant power and control cables for high temperature conditions 43 BETAflam Cross section Min. no. of conductor strands Conductor Insulation tickness Insulation Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. acc. to insulation colour mm 2 mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK WH GNYE 1.5 7 1.6 0.7 3.5 1.0 5.6 46 34 25 24.90 21.52 0.12 215060 301766 301767 2.5 7 2.1 0.7 4.0 1.0 5.9 63 46 34 15.32 13.22 0.13 215038 301768 301769 4 7 2.6 0.8 4.7 1.0 6.1 78 60 45 9.55 8.27 0.16 215061 301770 301771 6 7 3.0 0.8 5.2 1.1 6.7 108 76 57 6.47 5.56 0.19 215062 301772 301773 10 7 4.0 1.1 6.7 1.4 8.8 177 107 82 3.92 3.35 0.31 215063 301774 301775 16 7 4.8 1.1 7.5 1.4 9.8 250 140 109 2.53 2.14 0.35 215064 301776 301777 25 7 6.1 1.2 9.1 1.4 11.3 355 187 146 1.66 1.39 0.43 214904 301778 301779 35 7 7.2 1.2 10.2 1.4 12.6 456 229 180 1.24 1.03 0.49 215065 301780 * 50 19 8.4 1.4 11.9 1.4 14.0 600 278 219 0.96 0.78 0.60 214906 301781 * 70 19 10.1 1.4 13.6 1.5 16.2 813 352 280 0.71 0.57 0.72 214908 301782 * 95 19 12.0 1.6 15.8 1.6 18.4 1101 435 349 0.55 0.43 0.91 214909 301783 * 120 37 13.7 1.6 17.5 1.6 20.4 1372 508 409 0.47 0.36 1.03 214911 301784 * 150 37 15.2 1.8 19.5 1.7 22.4 1645 582 470 0.41 0.31 1.23 214913 301785 * 185 37 17.0 2.0 21.7 1.8 24.6 2021 674 546 0.36 0.27 0.47 214915 301786 * 240 37 19.5 2.2 24.5 1.9 27.6 2598 804 654 0.31 0.22 1.81 214917 301787 * 300 61 22.7 2.5 28.3 2.0 31.5 3440 921 749 0.28 0.20 2.31 215043 301788 * 400 61 25.7 2.7 31.7 2.1 35.1 4394 1081 879 0.25 0.17 2.65 215044 * * 500 61 28.8 2.9 35.3 2.2 38.8 5435 1265 1025 0.23 0.16 3.36 214898 * * 630 91 32.8 3.1 39.7 2.4 43.6 6965 1488 1197 0.21 0.14 4.06 214899 * * 1 AC circuit, max. conductor temperature 90 C * upon request 2 Free in air, spaced 3 Open tray, touching 02.2018 www.leoni-energy-infrastructure.com
BETAflam 44 Fire resistant power and control cables for high temperature conditions FR-MI 110 MC / Multi-core BETAflam Fire resistant power and control cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB TÜV SÜD PSB tested and certified Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature up to +110 C In compliance with RoHS and REACH High LOI Flame test on insulation without sheath >> see page 80 Application Multicore power cable 0.6 /1 kv for fixed installation in cable systems with improved fire performance and circuit integrity. For high temperature conditions and extra long expected lifetime. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table Glass fiber tape (further colours upon request) BETAflam mineral copolymer, orange (further colours upon request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +110 C 5 C to +70 C +280 C > 10 outer > 6 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Special designs with additional UV-, termite- or rodentresistance are available upon request Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100, NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame propagation on insulation: IEC 60332-1-2 Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm); SS 299-1/A1 Circuit integrity: SS 299-1/A1 www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 MC / Multi-core Fire resistant power and control cables for high temperature conditions 45 BETAflam No. Cross of cores section 2C 2C+E 3C Min. no. of conductor strands Conductor Insulation Core tickness Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD BU+BN 1.5 7 1.6 0.7 3.7 1.2 9.7 112 31 24.94 0.29 215091 309485 2.5 7 2.1 0.7 4.0 1.3 10.9 150 41 15.36 0.36 215093 309486 4 7 2.6 0.8 4.7 1.4 12.4 203 54 9.64 0.45 301871 309496 6 7 3.0 0.8 5.2 1.5 13.9 268 68 6.60 0.56 301875 310851 10 7 4.0 1.1 6.7 1.8 17.4 428 94 3.95 0.89 301879 310852 16 7 4.8 1.1 7.5 1.8 19.2 602 124 2.56 1.10 * 307996 35 7 7.2 1.2 10.2 1.8 24.6 1136 204 1.26 1.85 * 307997 BK+RD+GNYE GNYE+BU+BN 1.5 7 1.6 0.7 3.7 1.3 10.9 128 31 24.94 0.30 215448 310892 2.5 7 2.1 0.7 4.0 1.3 11.5 172 41 15.36 0.35 215811 306605 4 7 2.6 0.8 4.7 1.4 13.1 236 54 9.64 0.44 223867 306604 6 7 3.0 0.8 5.2 1.5 14.4 317 68 6.50 0.54 223868 301876 10 7 4.0 1.1 6.7 1.8 18.4 543 94 3.95 0.98 223869 310854 16 7 4.8 1.1 7.5 1.8 20.4 749 124 2.56 1.13 224540 310855 25 7 6.1 1.2 9.1 1.8 23.6 1096 166 1.69 1.47 223870 310856 35 7 7.2 1.2 10.2 1.8 26.1 1408 204 1.26 1.66 * * 50 19 8.4 1.4 11.9 1.9 29.9 1880 247 0.99 2.15 * * 70 19 10.1 1.4 13.6 2.1 34.0 2603 312 0.74 2.73 * * 95 19 12.0 1.6 15.8 2.3 39.3 3531 384 0.58 3.53 * * 120 37 13.7 1.6 17.5 2.4 43.0 4575 447 0.49 3.82 * * 150 37 15.2 1.8 19.5 2.5 47.6 5359 511 0.44 4.86 * * 185 37 17.0 2.0 21.7 2.7 52.7 6643 287 0.39 5.93 * * 240 37 19.5 2.2 24.5 2.9 59.1 8549 694 0.34 7.25 * * 300 61 22.7 2.5 28.3 3.2 67.9 11283 804 0.33 10.08 * * 400 61 25.7 2.7 31.7 3.4 75.8 14210 930 0.31 12.16 * * RD+BU+YE BN+BK+GY 1.5 7 1.6 0.7 3.7 1.3 10.9 128 26 21.60 0.30 215344 309487 2.5 7 2.1 0.7 4.0 1.3 11.5 172 35 13.30 0.35 215067 310857 4 7 2.6 0.8 4.7 1.4 13.1 236 46 8.34 0.44 301872 310858 6 7 3.0 0.8 5.2 1.5 14.4 317 58 5.63 0.54 301877 310859 10 7 4.0 1.1 6.7 1.8 18.4 543 81 3.42 0.98 301880 310860 16 7 4.8 1.1 7.5 1.8 20.4 749 106 2.21 1.13 301882 310861 25 7 6.1 1.2 9.1 1.8 23.6 1096 142 1.46 1.47 301884 310862 35 7 7.2 1.2 10.2 1.8 26.1 1408 175 1.10 1.66 301887 * 50 19 8.4 1.4 11.9 1.9 29.9 1880 212 0.85 2.15 301890 * 70 19 10.1 1.4 13.6 2.1 34.0 2603 268 0.64 2.73 301893 * 95 19 12.0 1.6 15.8 2.3 39.3 3531 331 0.50 3.53 301896 * 120 37 13.7 1.6 17.5 2.4 43.0 4475 386 0.43 3.82 301899 * 150 37 15.2 1.8 19.5 2.5 47.6 5359 440 0.38 4.86 301901 * 185 37 17.0 2.0 21.7 2.7 52.7 6643 507 0.33 5.93 301903 * 240 37 19.5 2.2 24.5 2.9 59.1 8549 600 0.30 7.25 301905 * 300 61 22.7 2.5 28.3 3.2 67.9 11283 683 0.28 10.08 301906 * 400 61 25.7 2.7 31.7 3.4 75.8 14210 798 0.26 12.16 301907 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 46 Fire resistant power and control cables for high temperature conditions FR-MI 110 MC / Multi-core No. Cross of cores section 3C+E 4C Min. no. of conductor strands Conductor Insulation Core tickness Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire 1 phase 2 3 phase 2 1 phase 3 3 phase 3 load system system Order no. former UK conductor colour code conductor colour code: IEC 60446 and HD308 S2 mm² mm mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange RD+BU+YE+ GNYE GNYE+BU+ BN+BK 1.5 7 1.6 0.7 3.7 1.3 11.9 181 26 21.60 0.43 215923 310863 2.5 7 2.1 0.7 4.0 1.4 12.9 225 35 13.30 0.46 219259 310864 4 7 2.6 0.8 4.7 1.5 14.6 308 46 8.34 0.57 301873 310865 6 7 3.0 0.8 5.2 1.6 16.0 413 58 5.63 0.69 301878 310866 10 7 4.0 1.1 6.7 1.8 20.2 653 81 3.42 1.06 301881 310867 16 7 4.8 1.1 7.5 1.8 22.3 913 106 2.21 1.20 301883 310868 25 7 6.1 1.2 9.1 1.8 26.2 1413 142 1.46 1.79 301885 310869 35 7 7.2 1.2 10.2 1.9 29.1 1839 175 1.10 2.09 301888 * 50 19 8.4 1.4 11.9 2.1 33.5 2469 212 0.85 2.75 301891 * 70 19 10.1 1.4 13.6 2.2 37.9 3383 268 0.64 3.33 301894 * 95 19 12.0 1.6 15.8 2.4 43.6 4590 331 0.50 4.30 301897 * 120 37 13.7 1.6 17.5 2.6 48.2 5773 386 0.43 5.12 301900 * 150 37 15.2 1.8 19.5 2.7 53.1 7063 440 0.38 6.21 301902 * 185 37 17.0 2.0 21.7 2.9 58.7 8766 507 0.33 7.60 301904 * 240 37 19.5 2.2 24.5 3.1 65.9 11298 600 9.33 * * 300 61 22.7 2.5 28.3 4.1 76.1 14905 683 12.83 * * 400 61 25.7 2.7 31.7 4.3 85.8 18624 798 15.08 * * BK+RD+BU +YE BU+BN+BK +GY 1.5 7 1.6 0.7 3.7 1.3 11.9 181 26 21.60 0.43 215066 309488 2.5 7 2.1 0.7 4.0 1.4 12.9 225 35 13.30 0.46 215068 310870 4 7 2.6 0.8 4.7 1.5 14.6 308 46 8.34 0.57 301874 310871 6 7 3.0 0.8 5.2 1.6 16.0 413 58 5.63 0.69 301240 306606 120 37 13.7 1.6 17.5 2.6 48.2 5773 386 0.43 5.12 * 306616 BK+RD+BU +YE+GNYE 4C+E 95 19 12.0 1.6 15.8 2.5 48.3 5749 331 0.50 5.42 301898 * GNYE+BU +BN+BK+GY WH + numbers 1.5 7 1.6 0.7 3.7 1.4 13.0 200 0.45 301859 5C 2.5 7 2.1 0.7 4.0 1.5 14.1 279 0.57 301866 4 7 2.6 0.8 4.7 1.6 16.2 416 0.72 * 1.5 7 1.6 0.7 3.7 1.5 14.4 298 21.60 0.63 301860 7C 2.5 7 2.1 0.7 4.0 1.6 15.5 375 0.74 301867 4 7 2.6 0.8 4.7 1.7 17.8 497 0.85 * 10C 1.5 7 1.6 0.7 3.7 1.8 19.4 486 1.12 301861 2.5 7 2.1 0.7 4.0 1.9 20.6 570 1.19 301868 12C 2.5 7 2.1 0.7 4.0 1.9 20.6 599 1.13 301869 14C 1.5 7 1.6 0.7 3.7 1.9 20.6 583 1.23 301862 16C 2.5 7 2.1 0.7 4.0 2.0 23.0 780 1.44 * 19C 1.5 7 1.6 0.7 3.7 2.0 22.9 752 1.52 301863 21C 1.5 7 1.6 0.7 3.7 2.1 24.3 845 1.73 301864 2.5 7 2.1 0.7 4.0 2.2 26.0 1003 1.82 * 24C 1.5 7 1.6 0.7 3.7 2.1 24.7 904 1.84 * 2.5 7 2.1 0.7 4.0 2.3 28.4 1155 2.12 * 33C 1.5 7 1.6 0.7 3.7 2.3 27.7 1059 2.10 * 41C 1.5 7 1.6 0.7 3.7 2.6 32.4 1387 2.82 * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request www.leoni-energy-infrastructure.com 02.2018
Fire resistant power and control cables for high temperature conditions 47 BETAflam FR-MI 110 MC STA / Multi-core steel tape armour BETAflam Fire resistant power and control cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB TÜV SÜD PSB tested and certified Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temp. up to +110 C In compliance with RoHS and REACH Robust cable with increased resistance to mechanical impact High LOI Flame test on insulation without sheath >> see page 80 Application Armoured power cable 0.6 /1 kv with improved fire performance and circuit integrity. Suitable for fixed installation in areas with increased demand to mechanical stress. For high temperature conditions and extra long expected lifetime. Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) 30 C to +110 C 5 C to +70 C +280 C Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Inner sheath Armouring Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table (further colours upon request) Glass fiber tape BETAflam mineral copolymer Steel tape armour, galvanized (STA) BETAflam mineral copolymer, orange (further colours upon request) Bending radius during laying fixed installed Laying conditions > 15 outer > 9 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Special designs with additional UV- or termite-resistance are available upon request. Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713; NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame propagation on insulation: IEC 60332-1-2 Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm); SS 299-1/A1 Circuit integrity: SS 299-1/A1 02.2018 www.leoni-energy-infrastructure.com
BETAflam 48 Fire resistant power and control cables for high temperature conditions FR-MI 110 MC STA / Multi-core steel tape armour No. of cores 2C 2C+E 3C 3C+E Cross section Min. no. of conductor strands under STA over STA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD conductor colour code: IEC 60446 and HD308 S2 BU+BN 1.5 7 9.7 10.5 1.8 14.1 390 31 24.94 0.68 301924 311053 2.5 7 10.9 11.7 1.8 15.3 468 41 15.36 0.79 301932 311054 4 7 12.4 13.2 1.8 16.8 573 54 9.64 0.94 301938 311055 6 7 13.9 14.7 1.8 18.3 692 68 6.60 1.09 * * 10 7 17.4 18.2 1.8 21.8 1004 94 3.95 1.65 * * BK+RD+GNYE GNYE+BU+BN 1.5 7 11.0 11.8 1.8 15.4 397 31 24.94 0.71 301925 311056 2.5 7 11.5 12.3 1.8 15.9 410 41 15.36 0.83 301933 311057 4 7 13.1 13.9 1.8 17.5 507 54 9.64 0.98 301939 311058 6 7 14.4 15.2 1.8 18.8 581 68 6.60 1.07 * * 10 7 18.4 19.2 1.8 22.8 911 94 3.95 1.70 * * 16 7 20.4 21.2 1.8 24.8 1156 124 2.56 1.92 * * 25 7 23.6 24.4 1.8 28.0 1557 166 1.69 2.36 * * 35 7 26.1 26.9 1.8 30.5 1927 204 1.26 2.71 * * 50 19 29.9 30.7 1.8 34.3 2492 247 0.99 3.43 * * 70 19 34.0 34.8 1.8 38.4 3275 312 0.74 4.11 * * 95 19 39.3 40.1 2.1 44.3 4365 384 0.58 5.36 * * 120 37 43.0 43.8 2.1 48.0 5238 447 0.49 5.81 * * 150 37 47.6 48.4 2.1 52.6 6290 511 0.44 6.82 * * 185 37 52.7 53.5 2.5 58.5 7766 287 0.39 8.46 * * 240 37 59.1 59.9 2.5 64.9 9851 694 0.34 10.06 * * 300 61 67.9 68.7 2.9 74.5 12701 804 0.33 13.71 * * 400 61 75.7 76.5 3.3 83.1 930 0.30 * * RD+BU+YE BN+BK+GY 1.5 7 11.0 11.8 1.8 15.4 397 26 21.60 0.71 301926 311059 2.5 7 11.5 12.3 1.8 15.9 498 35 13.30 0.83 301934 311060 4 7 13.1 13.9 1.8 17.5 507 46 8.34 0.98 301940 311061 6 7 14.4 15.2 1.8 18.8 581 58 5.63 1.07 301944 311062 10 7 18.4 19.2 1.8 22.8 911 81 3.42 1.70 301947 311063 RD+BU+YE+ GNYE GNYE+BN+ BK+GY 1.5 7 12.0 12.8 1.8 16.4 440 26 21.60 0.88 301927 311487 2.5 7 12.9 13.7 1.8 17.3 490 35 13.30 0.98 301935 311489 4 7 14.6 15.4 1.8 19.0 609 46 8.34 1.16 301941 311490 6 7 16.0 16.8 1.8 20.4 704 58 5.63 1.27 301945 311491 10 7 20.2 21.0 1.8 24.6 1059 81 3.42 1.83 301948 311492 16 7 22.3 23.1 1.8 26.7 1361 106 2.21 2.05 301951 311493 25 7 26.2 27.0 1.8 30.6 1924 142 1.46 2.77 301953 311494 35 7 29.1 29.9 1.8 33.5 2415 175 1.10 3.23 301955 311495 50 19 33.5 34.3 1.8 37.9 3121 212 0.85 4.03 301957 * 70 19 37.9 38.7 1.8 42.3 4132 268 0.64 4.85 301959 * 95 19 43.6 44.4 2.1 48.6 5518 331 0.50 6.31 301961 * 120 37 48.2 49.0 2.1 53.2 6716 386 0.43 7.05 301963 * 150 37 53.1 53.9 2.5 58.9 8192 440 0.38 8.70 301965 * 185 37 58.7 59.5 2.5 64.5 9979 507 0.33 10.28 301967 * 240 37 65.9 66.7 2.9 72.5 12856 600 0.30 12.79 301969 * 300 61 76.1 76.9 3.3 83.5 16562 683 0.28 17.18 301971 * 400 61 85.8 86.6 3.7 94.0 798 0.26 * * 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching 2 Free in air, spaced For dimensions of conductor and insulation, see corresponding cable without armour. * upon request www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 MC STA / Multi-core steel tape armour Fire resistant power and control cables for high temperature conditions 49 BETAflam No. of cores 4C Cross section Min. no. of conductor strands under STA over STA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD+ BU+YE 1.5 7 12.0 12.8 1.8 16.4 440 26 21.60 0.88 * * 2.5 7 12.9 13.7 1.8 17.3 490 35 13.30 0.98 301936 * 4 7 14.6 15.4 1.8 19.0 609 46 8.34 1.16 301942 * 6 7 16.0 16.8 1.8 20.4 704 58 5.63 1.27 301946 * 10 7 20.2 21.0 1.8 24.6 1059 81 3.42 1.83 301949 * 16 7 22.3 23.1 1.8 26.7 1361 106 2.21 2.05 301952 * 25 7 26.2 27.0 1.8 30.6 1924 142 1.46 2.77 301954 * 35 7 29.1 29.9 1.8 33.5 2415 175 1.10 3.23 301956 * 50 19 33.5 34.3 1.8 37.9 3121 212 0.85 4.03 301958 * 70 19 37.9 38.7 1.8 42.3 4132 268 0.64 4.85 301960 * 95 19 43.6 43.9 2.1 48.6 5518 331 0.50 6.31 301962 * 120 37 48.2 49.0 2.1 53.2 6716 386 0.43 7.05 301964 * 150 37 53.1 53.9 2.5 58.9 8192 440 0.38 8.70 301966 * 185 37 58.7 59.5 2.5 64.5 9979 507 0.33 10.28 301968 * 240 37 65.9 66.7 2.9 72.5 12856 600 0.30 12.79 301970 * 300 61 76.1 76.9 3.3 83.5 16562 683 0.28 17.18 301972 * 400 61 85.8 86.6 3.7 94.0 798 0.26 * * 1 AC circuit, max. conductor temperature 90 C 3 Open tray, touching 2 Free in air, spaced For dimensions of conductor and insulation, see corresponding cable without armour. * upon request conductor colour code: IEC 60446 and HD308 S2 BU+BN+ BK+GY 02.2018 www.leoni-energy-infrastructure.com
BETAflam 50 Fire resistant power and control cables for high temperature conditions FR-MI 110 MC SWA / Multi-core steel wire armour BETAflam Fire resistant power and control cables 0.6 /1 kv, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temp. up to +110 C In compliance with RoHS and REACH directive Robust cable with increased resistance to mechanical impact High LOI Flame test on insulation without sheath >> see page 80 Application Armoured power cable 0.6 /1 kv with improved fire performance and circuit integrity. Suitable for fixed installation in areas with increased demand to mechanical stress. For high temperature conditions and extra long expected lifetime. Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak 5 s) 30 C to +110 C 5 C to +70 C +280 C Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Inner sheath Armouring Sheath Electrical characteristics Rated voltage U 0 /U 0.6 / 1 kv Test voltage 4 kv / 50 Hz Bare annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table (further colours upon request) Glass fiber tape BETAflam mineral copolymer Steel wire armour, galvanized (SWA) BETAflam mineral copolymer, orange (further colours upon request) Bending radius during laying fixed installed Laying conditions > 13 outer > 8 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Special designs with additional UV- or termite-resistance are available upon request Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100, NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) No flame propagation on insulation: IEC 60332-1-2 Limiting Oxygen Index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 MC SWA / Multi-core steel wire armour Fire resistant power and control cables for high temperature conditions 51 BETAflam No. of cores 2C+E 3C 3C+E Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD+GNYE conductor colour code: IEC 60446 and HD308 S2 GNYE+BU+BN 2.5 7 11.5 15.3 1.8 18.9 789 41 15.36 0.93 224529 311075 4 7 13.1 16.9 1.8 20.5 940 54 9.64 1.08 224530 311076 6 7 14.4 18.2 1.8 21.8 1076 68 6.60 1.22 224531 311077 10 7 18.4 20.4 1.8 24.0 1155 94 3.95 1.73 301919 311078 16 7 20.4 22.4 1.8 26.0 1438 124 2.56 1.97 224532 311079 25 7 23.6 25.6 1.8 29.2 1878 166 1.69 2.43 224533 311080 35 7 26.1 28.9 1.8 32.5 2542 204 1.26 2.78 301920 311081 50 19 29.9 32.7 1.8 36.3 3182 247 0.99 3.38 223871 * 70 19 34.0 36.8 1.8 40.4 4070 312 0.74 4.17 223872 * 95 19 39.3 42.1 2.1 46.3 5199 384 0.58 5.23 224535 * 120 37 43.0 45.8 2.1 50.0 6227 447 0.49 5.89 * * 150 37 47.6 50.4 2.5 55.4 7482 511 0.44 7.29 * * 185 37 52.7 55.5 2.5 60.5 8944 287 0.39 8.55 * * 240 37 59.1 61.9 2.9 67.7 11309 694 0.34 10.63 * * 300 61 67.9 70.7 3.3 77.3 14374 804 0.33 14.36 * * 400 61 75.7 78.5 3.3 85.1 17596 930 0.31 16.77 * * RD+BU+YE BN+BK+GY 2.5 7 11.5 15.3 1.8 18.9 789 35 13.30 0.93 * 311083 4 7 13.1 16.9 1.8 20.5 940 46 8.34 1.08 303204 311084 6 7 14.4 18.2 1.8 21.8 1076 58 5.63 1.22 * 311085 10 7 18.4 20.4 1.8 24.0 1155 81 3.42 1.73 303203 311086 16 7 20.4 22.4 1.8 26.0 1438 106 2.21 1.97 * 304511 25 7 23.6 25.6 1.8 29.2 1878 142 1.46 2.43 303202 311087 70 19 34.0 36.8 1.8 40.4 4070 268 0.64 4.17 223873 * RD+BU+YE+ GNYE GNYE+BN+ BK+GY 2.5 7 12.9 16.7 1.8 20.3 920 35 13.30 1.07 301914 311496 4 7 14.6 18.4 1.8 22.0 1081 46 8.34 1.25 301916 311497 6 7 16.0 18.0 1.8 21.6 937 58 5.63 1.34 301917 311498 10 7 20.2 22.2 1.8 25.8 1327 81 3.42 1.86 * 311499 16 7 22.3 24.3 1.8 27.9 1661 106 2.21 2.09 * 311500 25 7 26.2 29.0 1.8 32.6 2539 142 1.46 2.83 * 311501 35 7 29.1 31.9 1.8 35.5 3109 175 1.10 3.23 * 311502 50 19 33.5 36.3 1.8 39.9 3921 212 0.85 4.06 * * 70 19 37.9 40.7 2.1 44.9 5079 268 0.64 5.04 * * 95 19 43.6 46.4 2.1 50.6 6491 331 0.50 6.28 301922 * 120 37 48.2 51.0 2.5 56.0 7923 386 0.43 7.39 * * 150 37 53.1 55.9 2.5 60.9 9417 440 0.38 8.65 * * 185 37 58.7 61.5 2.9 67.3 11474 507 0.33 10.72 * * 240 37 65.9 68.7 2.9 74.5 14388 600 0.30 12.78 * * 300 61 76.1 78.9 3.3 85.5 18334 683 0.28 16.86 * * 400 61 85.8 88.6 3.7 96.0 22969 798 0.26 21.38 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 52 Fire resistant power and control cables for high temperature conditions FR-MI 110 MC SWA / Multi-core steel wire armour No. of cores 4C 4C+E Cross section Min. no. of conductor strands under SWA over SWA Sheath thickness Cable Weight approx. Current rating 1 AC voltage drop Fire load Order no. 1 phase 2 3 phase 2 1 phase 3 3 phase 3 system system former UK conductor colour code mm² mm mm mm mm kg / km A mv / Am kwh / m Sheath colour orange BK+RD +BU+YE conductor colour code: IEC 60446 and HD308 S2 BU+BN +BK+GY 2.5 7 12.9 16.7 1.8 20.3 920 35 13.30 1.07 301915 311096 4 7 14.6 18.4 1.8 22.0 1081 46 8.34 1.25 224536 311097 6 7 16.0 18.0 1.8 21.6 937 58 5.63 1.34 301918 311098 10 7 20.2 22.2 1.8 25.8 1327 81 3.42 1.86 224537 311099 16 7 22.3 24.3 1.8 27.9 1661 106 2.21 2.09 224538 311100 25 7 26.2 29.0 1.8 32.6 2539 142 1.46 2.83 224539 311101 35 7 29.1 31.9 1.8 35.5 3109 175 1.10 3.23 223874 311102 50 19 33.5 36.3 1.8 39.9 3921 212 0.85 4.06 223875 * 70 19 37.9 40.7 2.1 44.9 5079 268 0.64 5.04 301921 * 95 19 43.6 46.4 2.1 50.6 6491 331 0.50 6.28 223876 * 120 37 48.2 51.0 2.5 56.0 7923 386 0.43 7.39 301923 * 150 37 53.1 55.9 2.5 60.9 9417 440 0.38 8.65 223877 * 185 37 58.7 61.5 2.9 67.3 11474 507 0.33 10.72 223878 * 240 37 65.9 68.7 2.9 74.5 14388 600 0.30 12.78 223879 * 300 61 76.1 78.9 3.3 85.5 18334 683 0.28 16.86 223880 * 400 61 85.8 88.6 3.7 96.0 22969 798 0.26 21.38 223881 * BK+RD+BU +YE+GNYE 2.5 7 14.1 17.9 1.8 21.5 * * 4 7 16.2 18.2 1.8 21.8 * * 6 7 18.1 20.1 1.8 23.7 * * 10 7 22.1 24.1 1.8 27.7 * * 16 7 24.5 26.5 1.8 30.1 * * 25 7 29.0 31.8 1.8 35.4 * * 35 7 32.7 35.5 1.8 39.1 * * 1 AC circuit, max. conductor temperature 90 C 2 Free in air, spaced 3 Open tray, touching For dimensions of conductor and insulation, see corresponding cable without armour. * upon request GNYE+BU +BN+BK+GY www.leoni-energy-infrastructure.com 02.2018
Fire resistant medium voltage power cables 53 BETAflam BETApower Fireprotec Medium voltage (12 / 20 kv) cable with circuit integrity Advantages Circuit integrity 3 hours (180 minutes) acc. to IEC 60331-11/21 Fire tested by Electrosuisse No flame spread and halogen free Longitudinally and transversely watertight Long service life In compliance with RoHS and REACH Robust abrasion resistant sheath Compact / light / modular Partial discharge <2 pc Accessories available BETApower Fireprotec 12 / 20 kv Applications Medium voltage wiring with circuit integrity in the event of fire. Use in safety-relevant construction designs in: public buildings tunnels underground train systems civil enigneering works Thermal characteristics Continuous operation Emergency operation Short-circuit Bending radius during laying fixed + 90 C +130 C (< 8 hrs/day; <100 hrs/y) +250 C (max. 5 s) > 15 outer > 11 outer Construction Conductor Internal semi-conductor layer / XLPE dielectric / External semiconductor layer Semi-conductor swelling tape Aluminium shielding, tubular Sheath Thermal barrier Outer sheath Electrical characteristics Rated voltage Test voltage Partial discharge test Copper multi-compacted conductor according to IEC 60228, class 2 Extruded in a single process, welded boundary layers Padded strip, longitudinally watertight Aluminium tape, overlapped and glued, transversely watertight Polyolefin-Copolymer, black Special intumescent intermediate layer Polyolefin-Copolymer, double layer, black with red longitudinal stripes U/U₀ 20/12 kv 4 U₀ at 50 Hz during 20 min Test voltage 4 U₀ level < 2 pc during 20 min Pulling on conductors Max. 60 N/mm 2 (1 conductor cross section 60 N/mm 2 ) Standards / Material properties Construction: CENELEC HD 620 S2 Halogen-free: IEC 60754-1, EN 60754-1 No corrosive gases: IEC 60754-2, EN 60754-2 No toxic gases: NES 02-713 Flame retardant: IEC 60332-1, EN 60332-1 No flame spread on bunched cables: IEC 60332-3-24, EN 60332-3-24 Circuit integrity based on: IEC 60331-11 and 21; tested with rated voltage 12/20 kv Specialities Optimum MV cable design, without Mica in the insulation zone. This results in no partial discharge and no accelerated ageing risk. Open tray laying as well as in tubes Special design with a copper tube screen upon request Compact construction Recommendation: For an optimized shield connection use end and connecting elements provided by LEONI Electrosuisse certified, SEV 3 core cable on request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 54 Fire resistant medium voltage power cables BETApower Fireprotec Construction Conductor insulation Outer Weight Tensile strength Fire load AC resistance Capacity Inductance Order no. n mm² mm mm kg / km max. kn kwh / m Ω/km, 60 C μf / km mh / km mh / km 1 50/27 Al 19.80 39.50 1997 3.0 7.42 0.448 0.182 0.446 0.631 306076 1 95/32 Al 23.40 43.10 2637 5.7 8.77 0.224 0.230 0.403 0.588 306077 1 150/34 Al 26.10 45.80 3254 9.0 9.72 0.144 0.265 0.379 0.564 306078 1 185/38 Al 27.90 47.60 3693 11.1 10.41 0.116 0.288 0.367 0.551 306079 1 240/39 Al 30.20 49.90 4335 14.4 11.21 0.089 0.318 0.353 0.538 306080 1 300/41 AI and 1 400/45 AI available upon request Current rating Laying in tube in earth 4 Construction Current load 1 / Industrial load 2 Emergency service 3 60 C 90 C 130 C 4 5 4 5 4 5 n mm² A A A A A A 1 50/27 Al 154 / 181 180 / 212 194 / 229 227 / 267 230 268 1 95/32 Al 225 / 265 263 / 310 283 / 333 332 / 391 335 393 1 150/34 Al 291 / 342 335 / 394 366 / 431 422 / 497 433 500 1 185/38 Al 328 / 386 379 / 446 414 / 487 478 / 562 490 565 1 240/39 Al 380 / 447 439 / 517 480 / 564 554 / 652 568 656 Laid in air Construction Current load 1 Emergency service 3 60 C 90 C 130 C n mm² A A A A A A 1 50/27 Al 185 207 263 292 332 367 1 95/32 Al 278 313 396 442 502 556 1 150/34 Al 360 406 514 575 652 725 1 185/38 Al 412 466 589 660 747 832 1 240/39 Al 484 549 692 779 880 983 1 Load factor 24 h, 100 % nominal current (main application: power plants) 2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application) 3 Maximum 8 h a day and maximum 100 h a year 4 Inner diameter of tube at least 3 x overall diameter 5 Inner diameter of tube at least 1.5 x cable diameter Basis of calculation: Depth of laying 1 m, ground temperature 20 C, air temperature 30 C, shields connected to earth on both sides, specific thermal resistance 1K m/w, protected against direct sunlight, each cable system laid separately. www.leoni-energy-infrastructure.com 02.2018
Fire resistant medium voltage power cables 55 BETAflam BETApower Accessories and connection elements BETApower Fireprotec fire resistant splice Wrapped fire protection jacket Belt For our 'BETApower Fireprotec' product assortment, all common medium-voltage mountings and connecting elements are available. The installation of the mountings for BETApower Fireprotec cables requires professional skilled precision work in order to guarantee the highest measure of safety for all operating conditions. Tested by Electrosuisse certification body acc. to BS 6387 C "In cooperation with 3M company." In order to guarantee the outstanding fire properties of BETApower Fireprotec as well with regard to its connections along the line, we recommend using our certified Fireprotec Splice. ZB ME Earthing Set Type 3 x 1 x 20 KV mm 2 Oder no. ZB ME 20/25 95 50 95 218464 ZB ME 20/120 240 120 240 218465 For the shield earthing of the cable terminations, we recommend the use of our earthing set developed by LEONI. These cable terminations provide connections, which are proven from decades of practical installation. Our splices for BETApower Fireprotec were tested acc. to BS 6387 C in regard to their fire behaviour and certified by Electrosuisse. Sleeve type Cable construction Oder no. 93-AP611-1S, 050-070 Fireprotec Splice, 20 kv 93-AP621-1S 095-240 Fireprotec Splice, 20 kv 93-AP631-1S 240-300 Fireprotec Splice, 20kV n/mm 2 1x50/27 Al 308286 1x95/32 Al 308147 1x150/34 Al 308147 1x185/38 Al 308147 1x240/39 Al 308147 1x300/41 Al 308718 1x400/45 Al 308718 Additional accessory products are available on request. ZB1 ME Earthing Set Type 3 x 1 x 20 KV mm 2 Oder no. ZB1 ME 1 3 300 400 224665 02.2018 www.leoni-energy-infrastructure.com
BETAflam 56 Fire resistant signal/communication/instrumentation and control cables FR-MI 110 S/UTP Signal/communication cable BETAflam Fire resistant signal comms cables screened 300 / 500 V, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature up to +110 C In compliance with RoHS and REACH Mineral filled fire resistant materials High LOI Application Shielded communication cable 300 / 500 V for fixed installation in cable systems with excellent fire performance and circuit integrity. For high temperature conditions and extra long expected lifetime. Typical applications: Fire alarm circuits Fire detection circuits Emergency signal / control circuits Fire fighting systems (water pumps) Smoke exhaust systems etc. Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Flame barrier Insulation Core identification Inner covering Screening Sheath Sheath colour Tinned annealed copper, acc. IEC 60228 class 2 MICA tape BETAflam mineral copolymer, cross-linked See table (further colours upon request) Plastic tape Aluminium laminated foil with tinned drain wire BETAflam mineral copolymer Red or orange, see table (further colours upon request) Electrical characteristics Rated voltage U 0 /U 300 / 500 V Test voltage 0.5 / 2 kv / 50 Hz (core-screen / core-core) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak < 5 s) Bending radius during laying fixed installed Laying conditions 30 C to +110 C 5 C to +70 C +250 C > 12 outer > 8 outer For fixed indoor installation in trays, ladders, ducts or concretes Laying in earth or water only in water-proof dry tubes/ducts Outdoor use only when protected from direct sunlight and other external impacts Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NFX 70-100; NES 02-713, NFC 20-454 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1; BS EN 60332-1 No flame spread on bunched cables: IEC 60332-3-22, -23, -24 (Cat. A, B, C); BS EN 60332-22, -23, -24 (Cat. A, B, C) Limiting oxygen index (LOI): ASTM D2863 38 Circuit integrity FE180: IEC 60331-21 Circuit integrity: BS 6387 C.W.Z. as certified BS 7846 Category F2 (Amendment 1 & 2, Annex L.1 / cable > 20 mm) www.leoni-energy-infrastructure.com 02.2018
FR-MI 110 S/UTP Signal/communication cable Fire resistant signal/communication/instrumentation and control cables 57 BETAflam Cross section No. of pairs (n) Min. no. of conductor strands Conductor Insulation thickness Core Sheath thickness Cable Weight approx. Fire load mm 2 mm mm mm mm mm kg / km kwh / m 0.75 Order no. Sheath colour red Insulation colour BK+WH pairs numbered in opposite colour from 1 to n 1 Insulation colour WH cores numbered in black from 1 to 2n 1 Sheath colour orange Insulation colour WH cores numbered in black from 1 to 2n 1 1P 1.2 8.7 83 0.21 303953 * 301973 2P 1.3 10.2 204 0.60 306889 * 301974 3P 1.6 15.2 205 0.52 309056 * 301975 4P 7 1.2 0.6 2.9 1.7 16.9 284 0.73 308760 * * 5P 1.8 18.6 336 0.85 * * 301976 7P 1.9 20.3 426 1.0 * * 301977 10P 2.2 26.2 618 1.5 * * 301978 1 1P 1.2 8.8 92 0.23 303877 225323 * 2P 1.3 14.6 233 0.66 * * 301979 3P 1.6 16.2 239 0.59 * * * 4P 1.7 17.9 316 0.78 * * 307346 7 1.3 0.6 3.2 5P 1.8 20.0 387 0.91 * * 301980 6P 2.0 21.7 480 1.21 * * 307347 7P 2.0 22.1 495 1.16 * * * 10P 2.3 28.5 715 1.70 * * 301981 1.5 1P 1.3 9.6 111 0.26 226328 215389 * 2P 1.6 16.4 284 0.77 311140 310142 218481 3P 1.7 17.7 282 0.64 309495 * 303775 7 1.6 0.6 3.5 5P 1.9 20.8 475 1.10 * * 301982 7P 2.1 24.0 606 1.32 * * 301983 10P 2.4 30.8 877 1.93 * * 301984 2.5 1P 1.3 10.9 146 0.32 226329 221865 * 2P 1.8 18.9 390 1.02 309654 * 303776 3P 1.8 19.7 382 0.78 310729 * 301985 7 2.1 0.7 4.0 5P 2.1 24.5 650 1.37 * * * 7P 2.2 26.8 842 1.67 * * 301986 10P 2 2.6 34.8 1214 2.43 * * 301987 4 1P 2 7 2.6 0.8 4.7 1.4 12.2 200 0.40 309054 307330 * 1 n = number of pairs 2 without LPCB marking S/UTP = Shielded / Unshielded Twisted Pair * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 58 Fire resistant signal/communication/instrumentation and control cables FR-SIR-U 90 Fire alarm cable unscreened BETAflam Fire alarm cable, 300 / 500 V, circuit integrity acc. to IEC 60331, LSOH Advantages High safety standard Fire tested by Electrosuisse Low Smoke Zero Halogen (LSOH) Operating temperature up to +90 C In compliance with RoHS and REACH Application BETAfIam FR-SIR-U 90 is an unshielded Fire Alarm Cable with excellent fire perfomance in case of fire and high circuit integrity characteristics. Typical applications: Fire alarm circuits Fire detection circuits Emergency Control Circuits Voice Alarm Systems Emergency Lighting Systems Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Insulation Core identification Sheath Bare annealed solid cooper, acc. IEC 60228 class 1 for 4 mm 2 acc. to IEC 60228 class 2 BETAflam SIR silicone rubber, cross-linked See table (further colours on request) BETAflam mineral copolymer see table (further colours on request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak < 5 s) Bending radius during laying fixed installed 30 C to +90 C 5 C to +70 C +250 C > 8 outer > 6 outer Laying conditions For fixed indoor installation in trays, ladders, ducts and other common cable installation systems. Outdoors only when installed in dry and water-proofed cable laying systems, protected from direct sunlight and other external impacts. Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NES 02-713 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1-2 No flame spread on bunched cables: IEC 60332-3-22/-24 (Cat. A & C) Circuit integrity: IEC 60331-11/-21 Electrical characteristics Rated voltage U 0 /U 300 / 500 V Test voltage 2000 V www.leoni-energy-infrastructure.com 02.2018
FR-SIR-U 90 Fire alarm cable unscreened Fire resistant signal/communication/instrumentation and control cables 59 BETAflam No. of cores 2C Cross section Min. no. of conductor strands Conductor Insulation tickness Core Sheath thickness Cable Weight approx. Nom. Cap. At 800 Hz core/ core Fire load Order no. mm² mm mm mm mm mm kg / km pf/m kwh / m Sheath colour Insulation colour BK+RD BU+BN BK+WH 1.5 1 1.38 0.7 2.8 1.2 7.6 78 75 0.20 RD 309703 306963 309489 1.5 1 1.38 0.7 2.8 1.2 7.6 78 75 0.20 WH * * * 2.5 1 1.74 0.7 3.2 1.2 8.7 110 80 0.25 RD * 306964 312115 2.5 1 1.74 0.7 3.2 1.2 8.7 110 80 0.25 WH * * * 4 7 2.6 0.8 4.2 1.3 10.9 GY * 308506 * * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 60 Fire resistant signal/communication/instrumentation and control cables FR-SIR-F 90 Fire alarm cable screened BETAflam Fire alarm cable, 300 / 500 V, circuit integrity acc. to BS 6387, LSOH Advantages High safety standard: BS 6387 C.W.Z, fully tested and certified by LPCB Low Smoke Zero Halogen (LSOH) Operating temperature up to +90 C In compliance with RoHS and REACH Application BETAflam FR-SIR-F 90 is a shielded Fire Alarm Cable with excellent fire performance in case of fire and high circult integrity characteristics. Typical applications: Fire alarm circuits Fire detection circuits Emergency Control Circuits Voice Alarm Systems Emergency Lighting Systems Especially recommended in areas where human and animal life as well as valuable property are exposed to high risk in case of fire Construction Conductor Insulation Conductor identification Shield Drain wire Inner covering Sheath Bare annealed solid cooper, acc. IEC 60228 class 1 BETAflam SIR silicone rubber, cross-linked See table (further colours on request) Aluminium laminated foil Tinned stranded copper wires, acc. to IEC 60228 class 2 (full-sized) Halogen free plastic tape BETAflam mineral copolymer see table (other colours on request) Thermal characteristics Operation temperature Laying temperature Short circuit temperature (temperature peak < 5 s) Bending radius during laying fixed installed 30 C to +90 C 5 C to +70 C +250 C > 8 outer > 6 outer Laying conditions For fixed indoor installation in trays, ladders, ducts and other common cable installation systems. Outdoors only when installed in dry and water-proofed cable laying systems, protected from direct sunlight and other external impacts. Standards / Material properties / Fire performance Halogen free: IEC 60754-1; BS EN 60754-1 No corrosive gases: IEC 60754-2; BS EN 60754-2 No toxic gases: NES 02-713 Low smoke density: IEC 61034-1 & -2; BS EN 61034-1 & -2 Flame retardant: IEC 60332-1-2 No flame spread on bunched cables: IEC 60332-3-22/-24 (Cat. A & C) Circuit integrity: IEC 60331-2/-21 and BS 6387 C.W.Z. Electrical characteristics Rated voltage U 0 /U 300 / 500 V Test voltage 2000 V www.leoni-energy-infrastructure.com 02.2018
FR-SIR-F 90 Fire alarm cable screened Fire resistant signal/communication/instrumentation and control cables 61 BETAflam No. of cores 2C Cross section Conductor Insulation tickness Core Drain wire cross section Sheath thickness Cable Weight Cap. approx. at 800 Hz core/core Cap. Fire at 800 Hz load core/shield Order no. mm² mm mm mm mm 2 mm mm kg / km pf / m pf / m kwh / m Sheath colour Insulation colour BK+RD BU+BN BK+WH 1.5 1.38 0.7 2.8 1.5 1.2 8.3 100 130 185 0.22 RD 307892 305208 306010 1.5 1.38 0.7 2.8 1.5 1.2 8.3 100 130 185 0.22 WH * 309074 * 2.5 1.74 0.7 3.2 2.5 1.2 9.4 142 150 210 0.27 RD * 305210 306009 2.5 1.74 0.7 3.2 2.5 1.2 9.4 142 150 210 0.27 WH * 309012 * * upon request 02.2018 www.leoni-energy-infrastructure.com
BETAflam 62 Overview Further fire safety cables BETAflam safety power and communication cables to VDE, DIN or Swiss standardss German DIN VDE cables, with circuit and system integrity E30, E60, E90 Swiss cables, with circuit integrity E30 Optimised fire protection properties Circuit and system integrity FE180/E30-E90 where indicated Low Smoke Zero Halogen (LSOH) No corrosive gases and low smoke density Irradiation cross-linked Universal use (N)HXH FE180 / E90 (N)HXH FE180 / E30 - E60 S (N)2XH (N)HXCH FE180 / E90 (N)HXCH FE180 / E30-E60 (N)2XCH JE-H(St)H FE180 / E30-E90 JE-H(St)H FE180/E30 S J-H(St)H JE-H(St)HRH FE180 / E30 - E90 BMK (N)HXMH FE180 / E30 FE05C FE0D www.leoni-energy-infrastructure.com 02.2018
Overview Further fire safety cables 63 BETAflam BETAfixss cable laying systems and accessories fire resistant to DIN 4102-12 Certified cable laying system with system integrity in the event of fire Long laying distances Reduced cost of materials and installation Short fitting times High quality materials Cable and laying system from one source DIN 4102 part 12 tested and approved WSB XL X span tray 3000 mm Mounting distance On request Cable rack On request Cable ladder GK Mesh tray STR Vertical riser 1500 mm Mounting distance ES, GSM Single clamp and joint clamp RES Tube laying BAC U-clamp with system track RBS Tube and clamp with system track 1200 mm Mounting distance ES, GSM Single clamp and joint clamp BAC U-Clamp with system track DWS Ceiling / wall hanger Insta-Clic Cable holder and conduit 2-in-1 800 mm Mounting distance F Single clamp RF Plastic tube with single clamp 600 mm Mounting distance Accessories 02.2018 www.leoni-energy-infrastructure.com
BETAflam 64 Overview Further fire safety cables Flexible BETAtherm and BETAflam cables Universal industrial use Single core with increased environmental compatibility Flame retardant No flame spread on bunched cables BETAtherm 90 1 mm² SO 05Z1- K, 300 / 500 V 1.5 mm² SO 07Z1- K, 450 / 750 V BETAtherm 145 1 mm² SO 05Z- K, 300 / 500 V 1.5 mm² SO 07Z - K, 450 / 750 V BETAtherm 110 1 mm² H05Z - K, 300 / 500 V 1.5 mm² H07Z - K, 450 / 750 V BETAtherm 145 UL / CSA UL 3266 / CSA AWM I A/B 125 C / 300 V UL 3271 / CSA AWM I A/B 125 C / 600 V Single core with maximum resistance to temperature Flame retardant BETAtherm 155 1 mm² 300 / 500 V 1.5 mm² 450 / 750 V BETAtherm 155 UL / CSA UL 3289 / CSA CL 1503 / 600 V BETAtherm smart-f 1 mm² 300 / 500 V 1.5 mm² 450 / 750 V Multicore with increased environmental compatibility Flame retardant No flame propagation BETAflam 145 flex 450 / 750 V, temperature resistant BETAflam CHEMAflex 450 / 750 V, oil and chemical resistant BETAflam 145 C-flex 450 / 750 V, temperature resistant BETAflam CHEMA C-flex 600 / 1000 V, oil and chemical resistant BETAflam CHEMAflex R 300 / 500 V, oil and chemical resistant BETAflam CHEMA C-flex R 300 / 500 V, oil and chemical resistant Shielded connection cable for motors EMC optimized With symmetrical conductor layout No flame spread BETAdrive C-flex 600 / 1000 V www.leoni-energy-infrastructure.com 02.2018
Overview Further fire safety cables 65 BETAflam Flexible BETAtrans cables Low Smoke Zero Halogen (LSOH) Rolling Stock applications Universal use Single core with increased dielectric strength Temperature resistant 120 C Flame retardant BETAtrans 3 GKW 1.8 / 3 kv BETAtrans GKW R volume optimised 300 / 500 V BETAtrans 4 GKW-AXplus 1.8 / 3 kv BETAtrans 4 GKW-AXplus C-flex 1.8 / 3 kv BETAtrans 9 GKW-AXplus 3.6 / 6 kv BETAtrans 9 GKW-AXplus C-flex 3.6 / 6 kv Multicore Temperature resistant 120 C Flame retardant BETAtrans GKW flex R 300 / 500 V BETAtrans GKW C-flex R volume optimised 300 / 500 V BETAtrans 3 GKW flex 0.6 / 1 kv BETAtrans 3 GKW C-flex 0.6 / 1 kv Single core Temperature resistant 120 C Flame resistant Insulation integrity BETAtrans 3 GKW FE180 flex 0.6 / 1 kv Multicore Temperature resistant 120 C Flame resistant Insulation integrity BETAtrans 3 GKW FE180 flex 0.6 / 1 kv BETAtrans 3 GKW FE180 C-flex 0.6 / 1 kv Single core with increased dielectric strength Temperature resistant 120 C Flame resistant Insulation integrity BETAtrans 4 GKW-AXplus FE180 flex 1.8 / 3 kv 02.2018 www.leoni-energy-infrastructure.com
66 Technical Information Technical information ire performance Flame retardant System integrity Summary of standards esistance to fire alone ircuit integrity under fire Smoke density Flame testbetatherm Halogen free www.leoni-energy-infrastructure.com 02.2018
Technical Information 67 Technical information page Current rating 68 Core identification 72 Fire performance Halogen free 73 Degree of acidity of combustion gases 73 Smoke density 74 Flame propagation of single cable 74 Flame spread of bunched cables 75 Circuit integrity under fire 75 Circuit integrity with mechanical shock 76 System integrity 76 Resistance to fire alone 77 Resistance to fire with water 77 Resistance to fire with mechanical shock 78 Electron-beam cross-linking 79 Flame test on insulated cores 80 General handling, storage and installation Instructions 82 Duration of system circuit integrity in the building laws 84 02.2018 www.leoni-energy-infrastructure.com
68 Technical Information Current rating Single core / single insulated cables, conductor temperature 90 C with copper conductors, ambient temperature 30 C Cross section Mode of laying in tubes, on or in wall or in closed conduits Mode of laying free in air spaced Mode of laying on surface touching Mode of laying Open laying on perforated trays or in air 2 cores 3 cores 2 cores 1 core 3 cores 2 cores 3 cores mm² A A A A A A A 1.5 22 19 26 27 19 27 20 2.5 30 26 35 37 26 36 28 4 39 34 48 50 36 49 38 6 49 42 61 64 46 61 49 10 68 59 89 91 67 87 72 16 88 77 118 121 89 115 95 25 117 102 161 164 121 155 130 35 143 125 200 203 151 192 162 50 174 153 247 250 186 235 200 70 218 192 316 318 238 298 256 95 270 239 396 397 299 371 322 120 315 280 468 466 354 435 381 150 361 320 540 536 408 500 439 185 417 371 628 622 474 579 511 240 496 443 756 746 568 691 614 300 575 515 871 857 660 794 712 400 671 602 1026 1008 772 927 833 500 776 698 1202 1180 894 1074 965 630 897 808 1416 1390 1035 1242 1118 Corresponding conversion factors for grouping No. of circuits Factor Factor Factor Factor 1 1.00 1.00 1.00 1.00* 1.00 1.00 1.00 2 0.80 0.80 0.90 0.85* 0.85 0.88 0.88 3 0.70 0.70 0.80 0.80* 0.79 0.82 0.82 4 0.65 0.65 0.75 0.75* 0.75 0.77 0.77 5 0.60 0.60 0.75 0.70* 0.73 0.75 0.75 6 0.57 0.57 0.75 0.70* 0.72 0.73 0.73 7 0.54 0.54 0.70 0.70* 0.72 0.73 0.73 8 0.52 0.52 0.70 0.70* 0.71 0.72 0.72 9 0.50 0.50 0.70 0.70* 0.70 0.72 0.72 Note: The accuracy of calculated current carrying capacities based on correction factors is within approx. 5%. * Factors apply to cables, not to circuits. www.leoni-energy-infrastructure.com 02.2018
Current rating Technical Information 69 Single core / double insulated cables, conductor temperature 90 C with copper conductors, ambient temperature 30 C Cross section Mode of laying in tubes, on or in wall or in closed conduits Mode of laying free in air spaced Mode of laying on surface Mode of laying Open laying on perforated trays or in air 2 cores 3 cores 2 cores 1 core 3 cores 2 cores 3 cores mm² A A A A A A A 1.5 24 21 30 31 23 30 25 2.5 32 28 40 41 31 40 33 4 42 36 54 55 41 53 44 6 52 46 68 70 52 67 56 10 72 64 97 98 75 94 80 16 94 83 128 130 99 123 106 25 124 110 171 173 132 164 141 35 151 134 212 213 163 201 175 50 182 161 257 258 199 243 213 70 229 204 328 328 254 308 272 95 282 251 408 406 315 381 338 120 327 292 477 473 369 444 396 150 374 335 548 542 424 509 455 185 431 386 636 627 491 587 528 240 513 461 761 749 587 700 631 300 586 527 873 857 672 799 722 400 684 616 1026 1005 785 932 844 500 791 714 1199 1175 909 1078 978 630 916 828 1408 1380 1054 1248 1135 Corresponding conversion factors for grouping No. of circuits Factor Factor Factor Factor 1 1.00 1.00 1.00 1.00* 1.00 1.00 1.00 2 0.80 0.80 0.90 0.85* 0.85 0.88 0.88 3 0.70 0.70 0.80 0.80* 0.79 0.82 0.82 4 0.65 0.65 0.75 0.75* 0.75 0.77 0.77 5 0.60 0.60 0.75 0.70* 0.73 0.75 0.75 6 0.57 0.57 0.75 0.70* 0.72 0.73 0.73 7 0.54 0.54 0.70 0.70* 0.72 0.73 0.73 8 0.52 0.52 0.70 0.70* 0.71 0.72 0.72 9 0.50 0.50 0.70 0.70* 0.70 0.72 0.72 Note: The accuracy of calculated current carrying capacities based on correction factors is within approx. 5%. * Factors apply to cables, not to circuits. 02.2018 www.leoni-energy-infrastructure.com
70 Technical Information Current rating Multicore cables, conductor temperature 90 ºC with copper conductors, ambient temperature 30 ºC (number of energized cores 2 / 3) Cross section Mode of laying in tubes. on or in wall or in closed conduits Mode of laying clipped direct or laid in open troughs or ducts Mode of laying Open laying on perforated trays or in air 2 cores 3 cores 1 core 3 cores 2 cores 3 cores mm² A A A A A A 1.5 24 20 27 22 29 24 2.5 32 26 36 30 39 32 4 41 34 48 40 51 43 6 52 43 60 51 65 54 10 72 60 85 71 91 76 16 94 78 113 94 120 100 25 124 104 151 126 161 134 35 152 128 186 156 198 166 50 184 154 225 187 240 200 70 232 195 286 238 305 254 95 286 239 352 292 376 312 120 332 278 410 340 439 363 150 380 316 468 386 502 412 185 437 363 538 442 577 473 240 512 429 624 519 668 556 300 597 489 724 584 777 624 400 693 568 838 675 900 722 Corresponding conversion factors for grouping No. of cables touching Factor Factor Factor 1 1.00 1.00 1.00 1.00 1.00 1.00 2 0.80 0.80 0.85 0.85 0.88 0.88 3 0.70 0.70 0.80 0.79 0.82 0.82 4 0.65 0.65 0.75 0.75 0.77 0.77 5 0.60 0.60 0.70 0.73 0.75 0.75 6 0.57 0.57 0.70 0.72 0.73 0.73 7 0.54 0.54 0.70 0.72 0.73 0.73 8 0.52 0.52 0.70 0.71 0.72 0.72 9 0.50 0.50 0.70 0.70 0.72 0.72 No. of cables spaced min. 1 x Ø Factor Factor Factor 1 1.00 1.00 1.00 1.00 1.00 1.00 2 1.00 1.00 0.91 0.91 1.00 1.00 3 0.98 0.98 0.89 0.89 0.98 0.98 4 0.95 0.95 0.88 0.88 0.95 0.95 5 0.91 0.91 0.87 0.87 0.91 0.91 Note: The accuracy of calculated current carrying capacities based on correction factors is within approx. 5%. www.leoni-energy-infrastructure.com 02.2018
Current rating Technical Information 71 Conversion factors Ambient air temperature 30 C / Free in air / Conductor temperature 90 C 0 C 5 C 10 C 15 C 20 C 25 C 30 C 35 C 40 C 45 C 50 C 55 C 60 C 1.23 1.19 1.16 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 Factor Conversion factors Duct in soil / Ambient soil temperature 20 C / depth of laying 0.5 m / Conductor temperature 90 C 0 C 5 C 10 C 15 C 20 C 25 C 30 C 35 C 40 C 45 C 50 C 55 C 60 C 1.13 1.10 1.07 1.04 1.00 0.96 0.93 0.89 0.85 0.80 0.76 0.71 0.66 Factor Conversion factors Conductor temperature 90 C 40 C 50 C 60 C 70 C 80 C 90 C 100 C 110 C 120 C Factor 0.67 0.74 0.82 0.89 0.94 1.00 1.06 1.11 1.16 02.2018 www.leoni-energy-infrastructure.com
72 Technical Information Core identification Harmonised Colour Code IEC 60446; CENELEC HD 308 S2; BS (current version) Core numbers Core function Without green/yellow core Lettercode With green/yellow core Lettercode 1 1C black L green/yellow PE 2 2C blue, brown LN 3 2C+E green/yellow, blue, brown LNPE 3C brown, black, grey 3L 4 3C+E green/yellow, blue, brown, black 2LNPE 3C+E green/yellow, brown, black, grey 3LPE 4C blue, brown, black, grey 3LN 5 4C+E green/yellow, blue, brown, black, grey 3LNPE 5C blue, brown, black, grey, black 4LN 6 C see footnote 2 NR Core colours: Phase: brown, black, grey Neutral: blue Earth: green/yellow C+E see footnote 2 NRPE 2 With 6 or more conductors the phase cores are of black colour and white numbering, sequence from the inside to the outside. The earth conductor is always the last and the neutral conductor the second last core of the outer layer. The numbering sequence of the stranded conductors shall be the same at any cut end of the cable. Former UK conductor colour code BS 7671 before 2004, India, some other countries Core numbers Core function Without green/yellow core With green/yellow core 1 1C red, yellow, blue, black green/yellow 2 2C black, red 3 2C+E black, red, green/yellow 3C red, blue, yellow 4 3C+E red, blue, yellow, green/yellow 4C black, red, blue, yellow 5 4C+E black, red, blue, yellow, green/yellow 5C white, numbered from inside to outside 6 C see footnote 1 C+E see footnote 1 Core Colours: Phase: red, yellow, white, blue Neutral: black Earth: green/yellow 1 With 6 or more conductors the phase cores are of white colour and black numbering, numbering sequence from the inside to the outside. The earth conductor is always the last and the neutral conductor the second last core of the outer layer. The numbering sequence of the stranded conductors shall be the same at any cut end of the cable. www.leoni-energy-infrastructure.com 02.2018
Fire performance Technical Information 73 Halogen free Degree of acidity of combustion gases The halogens are the elements of the 7th group in the Periodic Table of Elements Fluorine (F), Chlorine (Cl), Bromine (Br) and Iodine (I). Halogen free cables must be free of chlorine, fluorine and bromine (PVC cables contain halogen, PVC = Polyvinylchloride), to reduce smoke, corrosivity and toxicity in case of fire. This is why they are labeled LSOH (Low smoke zero halogen). The most popular plastic containing halogens is PVC (polyvinylchloride). In case of fire or at high temperature PVC starts to degradate. Hydrochloric acid and other fission products are generated and leads to extremely aggressive corrosion. Therefore the current safety trend is to replace the halogen containing plastics with halogen free ones. Thanks to halogen free cables the formation of corrosive and toxic gases can be reduced. Test procedures (qualitative test) 1000 mg of the testing material must be hold at one termination of an pre-annealed copper wire in a gas flame. The material is considered to be halogen free if no green to blue-green flame colouration occurs. The chlorine and the bromine would cause such a colouration, however the existence of fluorine cannot be proven like that. Test standards IEC 60754-2, EN 60754-2 (see figure B) Corrosive gases act with moisture to produce aggressive acids which corrode metal parts and cause extensive long-term damage, even though the fire damage may only be limited; this is because corrosive gases often spread throughout a building through the ventilation system or within whole installations. The damage may not be limited to the area immediately affected by the fire. Electronic units and electronic contacts are particularly vulnerable, as are free-standing or concrete enclosed steel constructions. Test procedures 1g of material is burned in a combustion furnace at 935 C with pre-defined air supply. The emitted acid gases are collected in the washing containers. The ph value and the conductivity of the washing solution is measured and compared with the following requirement: the ph-value > 4.3 the conductivity < 10 µs/mm Testing material IEC 60754-2, EN 60754-2 (Figure B) Combustion furnace Air supply Gas washing containers Testing material Test standards (quantitative test) IEC 60754-1, EN 60754-1 (see figure A) A sample of 0.5 1 g is heated to 800 C and the halogen content of the emitted gases is tested. Requirement for halogen content : standard: 0.5 % better: 0.1 % IEC 60754-1, IEC 60754-1 (Figure A) Air supply Temperature sensor Combustion furnace Testing material Gas washing containers 02.2018 www.leoni-energy-infrastructure.com
74 Technical Information Fire performance Smoke density Flame propagation of single cable The formation of smoke has several un pleasant consequences. On one hand it considerably lowers the visibility in a fire event, so that people trapped inside closed rooms can't escape. On the other hand it obstrucs the firebrigade to carry their fire fighting actions. Regarding the formation of the combustion gases the PVC comes off quite badly. Test procedures The density of smoke emission can be determined by measuring of the light penetrability. Cable samples are lit with alcohol in a test chamber (cubical with an edge length of 3 m). The so formed smoke is uniformly spread by a ventilator and influences the light measuring section. The test is considered to be passed when the following light penetrability is reached: Dangerous level HL 1 HL 2 and HL 3 60 % HL 4 70 % Requirements Flame retardant cables are cables which, when installed as a single cable, although ignitable on exposure to flame source, will greatly reduce flame spread and selfextinguish once the flame source is removed. However, in a vertical cable bundle, e.g. in vertical risers, fire can spread along the cables (chimney effect). In order to avoid this danger, the so called «no flame propagating» cables should be used. Test procedures This test procedure describes the minimum requirements for flame retardant cables and it is valid for lead wires or on single cables only. A lead wire or a cable is being aflamed with a propane-air-burner (1 kw flame). Test duration 25 = 60 s 25 50 = 120 s 50 75 = 240 s > 75 = 480 s Test standards IEC 61034, EN 61034 IEC 61034-2, EN 61034-2 3000 1000 Convection shield The burning cable should self-extinguish as soon as the fire source has been removed. The fire damage may not be higher than 60 cm. The test is considered to be passed if the sample has not burned and the damage (carbonisation) has not reached any of the terminations of the sample (> 50 mm). Test standards IEC 60332-1, EN 60332-1 Light receiver 3000 Ventilator Def.-St. 02-711 (former NES 711) 3000 180 1000 600 55 Convection shield Light receiver 3000 45 100 Ventilator www.leoni-energy-infrastructure.com 02.2018
Fire performance Technical Information 75 Flame spread of bunched cables Circuit integrity under fire Cables with this property do not allow the fire to spread even if the cable bundle is placed vertically; they are self extinguishing once the fire source is removed. Test procedures This test simulates the chimney effect in vertical cable installations. In a standardized cabinet the cable bundle is kept in a burner fire for 20 40 minutes (gas burner 73.7 ± 1.68 MJ/h). Thereby the temperature is kept constant to 750 C. Depending on the volume of the non-metal (combustible) materials per running meter it can be differentiated in the categories A F/R, A, B, C und D as follows. The circuit integrity indicates how long a free cable retains its insulation in a fire without causing a short-circuit. According to its international standard, a cable is laid horizontally over a burner for three hours. The temperature is set at 800 C. The circuit integrity is designated with FE (e.g. FE180 = circuit integrity of 180 min): BETAflam FE180 / E30 Test procedures The sample is fastened at definited distances above the burner. The conductor is connected to a power source at voltage via an 2 A fuse. The test is considered to be passed, if during the test no short circuit or circuit interruption occurs. Category A F/R A B C D Liter (dm³) of non-metallic 7 7 3.5 1.5 0.5 material per 1 m sample Flame application time (min) 40 40 40 20 20 Test standards DIN VDE 0472-814 IEC 60331-11 Apparatus 750 C IEC 60331-21 Cables rated up to 0.6 / 1.0 kv The cables must self-extinguish after removing the fire source. The fire may not have propagated any further than 2,5 m from the burner. With the cables of LEONI Studer AG this should reach no further than 50 to 60 cm. Test standards Category IEC EN A F/R 60332-3-21 60332-3-21 A 60332-3-22 60332-3-22 B 60332-3-23 60332-3-23 C 60332-3-24 60332-3-24 D 60332-3-25 60332-3-25 Apparatus 60332-3-10 60332-3-10 45 75 3500 70 ± 10 500 100 R S T N, PE 1200 Cable 70 ± 10 Air 02.2018 www.leoni-energy-infrastructure.com
76 Technical Information Fire performance Circuit integrity with mechanical shock System integrity Cables for emergency circuits up to 20 mm diameter are subject and tested to fire with mechanical shock during a survival time of maximum 90 minutes. Maintaining the functionality of cable installations in event of fire. The test involves the cable and the laying resp. fastening system. Test procedures A single cable is fastened to a test wall under conditions of minimum bending radii and is tested at a minimum test temperature of 830 C and impacts on the cable support. During the test no rupture of conductors shall appear and voltage must be maintained. For the purposes of the European Construction Products Directive the survival time serves to classify the cables into PH classes from PH15 to PH90. The test is considered to be passed, if during the test no short circuit occurred. Test standards EN 50200, classes PH 15, 30, 60, 90 IEC 60331-2 Fire with shock, up to 0.6 / 1.0 kv, 830 C Test procedures The profiles are installed together with the fastening system in a testing oven with a minimum length of 3 m. The conductors are connected to a 400 V (for control cables 110 V) power source and fused with 2 A. The testing temperature is 850 C up to 1000 C. The test is considered to be passed, if during the test there is no short circuit or circuit interruption in the cable system. The classification E30, E60, E90 bases on the least favourable result obtained on at least two identical specimens. The heat-induced increase in conductor resistance is not taken into account during the test. Test standard DIN 4102 part 12:1998-11 E30 850 C to 900 C for 30 min E60 850 C to 970 C for 60 min E90 850 C to 1000 C for 90 min 3000 900 475 300 200 www.leoni-energy-infrastructure.com 02.2018
Fire performance Technical Information 77 Resistance to fire alone Resistance to fire with water When the cable sample is tested, no fuse shall be ruptured nor any lamp extinguished during the period of the test. When the cable sample is tested, no fuse shall be ruptured nor any lamp extinguished during the period of the test. Test procedures The cable is held horizontally by suitable clamps and adjusted to the metal support rings above the burner. Each conductor is connected to a transformer output with a 3 A fuse and adjusted to the rated voltage. The test is considered to be passed, if during the test no short circuit or circuit interruption occurs. Test procedures The cable is held horizontally by suitable clips above the burner. Each conductor is connected to a transformer output with a 3 A fuse and adjusted to the rated voltage. The test is considered to be passed, if during the test no short circuit or circuit interruption occurs. Test standard BS 6387:2013 Test A 650 C for 3 h Test B 750 C for 3 h Test C 950 C for 3 h Test S 950 C for 20 min Test standard BS 6387:2013 Test W 650 C for 30 min first 15 min burner only second 15 min burner with water sprinkler turned on R S T N, PE 1200 Cable 75 Sprinkler water 350 20 1500 02.2018 www.leoni-energy-infrastructure.com
78 Technical Information Fire performance Resistance to fire with mechanical shock When the cable sample is tested, no fuse shall be ruptured nor any lamp extinguished during the period of the test. Test procedures The cable is bent and mounted to the vertical wall using clips. Each conductor is connected to a transformer output with a 3 A fuse and adjusted to the rated voltage. The test is considered to be passed, if during the test no short circuit or circuit interruption occurs. Test standard BS 6387:2013 Test X 650 C for 15 min Test Y 750 C for 15 min Test Z 950 C for 15 min 900 25 D 6 D 300 www.leoni-energy-infrastructure.com 02.2018
Fire performance Technical Information 79 Electron-beam cross-linking Physical cross-linking We cross-link our cable insulations with high-energy electrons (betarays) in our own state-of-the-art irradiation centre. These electrons cede their kinetic energy when slowed down in the polymer. Through the impact of the electrons radicals are built, which with chemical reaction interlink the molecules. Cross-linked insulating materials Cross-linking binds together the polymer chains by means of a chemical linking (in the amorphous phase). This leads to a three-dimensional network. The polymer chain can no longer move freely (irrespective of temperature). Above the melting temperature the material can no longer flow but it goes into a rubber-like elastic state. Advantages of cross-linked insulation materials Increased shear and compressive strength Improved integrity in case of electrical failures (overload, short circuit) Improved resistance to chemicals Infusible, soldering iron resistance Improved impact strength and crack resistance Better weather and abrasionresistance With the electron-beam accelerators the insulation materials can be cross-linked within a few seconds. The homogenous irradiation and implicit the homogenous cross-linking are ensured by thererfore especially adapted handling systems. Other than in the chemical cross-linking in the irradiation cross-linking no peroxides or hydro-silicones are incorpored into the synthetic mixtures. High tension generator Accelerator tubes Deflecting magnet Cable BEFORE cross-linking: Schematic representation of the chainforming macromolecules before crosslinking. Free movement of polymer chains (in the melt and in the solution). AFTER cross-linking: Schematic representation of chain-forming macromolecules after cross-linking. Three-dimensional cross-linking of polymer chains (heavily impaired freedom of movement). Compound cross-linked after 1 hour at 200 C Compound not cross-linked after 1 hour at 200 C 02.2018 www.leoni-energy-infrastructure.com
80 Technical Information Fire performance Flame test on insulated cores Series of tests on a variety of LV-cables using a simple 30 second firelighter test on an insulated core. Test cable >> PVC insulation, PVC sheath (H05VV-F) Test cable >> XLPE insulation, LSOH sheath (N2XH) Test cable >> BETAflam halogen-free mineral copolymer insulation and sheath Starting conditions Development of flames and smoke after 5 seconds and after 30 seconds Test result PVC cables burn very easily and give rise to a lot of smoke. Standard LSOH cables often have XLPE insulation, which burns very easily. Neither the insulation nor the sheath show any signs of the development of fire or smoke. These cables also fulfil the IEC 60332-1 flame test on the insulated core alone. www.leoni-energy-infrastructure.com 02.2018
Fire performance Technical Information 81 Why is this important? In many cable cabinets and switchgear boxes, the fire protection sheath on the cable is removed during installation. As a result, XLPE insulated cores are no longer protected against fire. The risk of fire is higher in these cases than it is elsewhere. In many cable specifications (UL, ICEA), the use of halogenated protective material makes it necessary for a flame test to be carried out on the insulation. However, the IEC specifications omit these requirements. In many cable specifications, flame tests on insulated wires is required (UL, ICEA, but using halogenated flame retardants), however it is missing in IEC specifications. Cable type Fire propagation complete cable IEC 60332-3 Smoke IEC 61034 Corrosivity IEC 60754 Flame test on insulation IEC 60332-1 BETAflam FRNC 110 4 4 4 4 XLPE insulated FRNC sheathed 4 4 4 6 PVC insulated PVC sheathed 4 6 6 4 Please do not repeat this test without taking suitable safety and health precautions! 02.2018 www.leoni-energy-infrastructure.com
82 Technical Information General handling, storage and installation Instructions This information is intended to offer recommendations related to the installation of power cables, in order to prevent damage or deterioration, to ensure safety, functionality and protection from inappropriate handling before and during installation. Correct Load with flanges on edge and chock securely. Handling Upon receipt, and before acceptance of a shipment, all reels should be inspected for evidence of damage during shipment. This damage would include broken flanges, damaged wrapping or lagging, interlocked flanges, reels broken loose from their ties or blocking, check by defect or missing end caps etc. Any signs of such damage should immediately be reported to the carrier. Incorrect Winch Line Reel Tongs If the protective wrapping or lagging is removed to inspect for possible damage during shipment, it should be replaced prior to placing the reel into long term storage. Spacer Bar Correct Reels should be liftet with a shaft extending through both flanges Unloading of reels from the delivery truck must be accomplished in a manner that prevents the transfer equipment from coming into contact with either the cable itself or the protective covering over the reel. Incorrect A crane may be used to lift reels using a steel shaft of sufficient strength placed through the arbour holes. The shaft must be lifted using a spreader bar to prevent the lifting cable or chain from pressing against the reel flanges. The force exerted by improperly positioned slings has been known to break reel flanges, resulting in damaging the cable. Reels should never be dropped from the delivery vehicle to the ground. Never drop reels from trailer Correct Reels should be lowered using hydraulic gate, hoist or forklift LOWER CAREFULLY Lifting of specific cable lengths on the site shall respect the same handling procedure mentioned above, i.e. by using drums. Incorrect Inspect all reels. Reels laying flat should be refused or received subject to inspection. www.leoni-energy-infrastructure.com 02.2018
General handling, storage and installation Instructions Technical Information 83 If a fork lift truck is used, the forks shall be placed at a 90 angle to the flanges, and must be long enough to make contact with both flanges. Under no circumstances should the forks directly touch the cable or protective covering. Incorrect Do not allow forks to touch cable or reel wrap. Correct However, do not allow forks to touch cable or reel wrap. Incorrect Do not allow forks to touch cable or reel wrap. Incorrect Do not allow forks to touch cable or reel wrap. Correct This method is OK for Low Voltage cable ONLY with drum diameter < 100 cm and well fixed cable. When a reel is rolled from one point to another, care shall be taken to ensure that the reel does not straddle objects such as rocks, pipes, or wooden blocks which could damage the cable or protective covering. Incorrect A reel should always be rolled in the direction indicated by arrows on the flange in order to avoid unintended uncoiling. Correct Special care shall be taken during uncoiling or unreeling cables since their performance is substantially influenced by the way in which they are handled. Reverse bending or twisting can cause internal damage which can adversely affect the lifetime of the cable. The cable should never be pulled over the flange of a reel, or pulled off the side of a coil. The mechanical forces occurring due to torsion can seriously damage the cable or cable elements such as the armour, braid, shielding etc. Incorrect Correct 02.2018 www.leoni-energy-infrastructure.com
84 Technical Information Duration of system circuit integrity in the building laws The duration of the system circuit integrity depends on how long the supply of electrical services must continue in the event of a fire. National legislations in most countries provide requirements for safety systems which have to be met. Evacuation In many countries a duration of 30 minutes is considered sufficient for alarm and evacuation of people. Compliance with this requirement with regard to the systems (fire alarm systems, emergency lighting, passenger hoists, smoke exhaust, voice alarm and acoustic signalling, escape route signalling) can be achieved by means of a «Class E30» cable system. For special buildings like high-rise buildings, hospitals, shopping centres, tunnels, prisons, a duration of 60 to 90 minutes can also be adequate. In this case a «Class E60» or even «E90» cable system could be required (e.g. for the supply of lifts for in-patients etc.). Fire fighting Besides rescuing time for people extra time for the work of the fire brigades must be allocated. 90 minutes after the fire starts are usually regarded as sufficient for fire fighting. The uninterrupted power supply of the electrical systems used for this (e.g. sprinkler water pumps, mechanical smoke exhausts, firemen lifts) can be attained with «Class E90» cable systems. Planning Planning an electrical safety system means finding answers to the questions: Which parts of the building requires which level of safety? Which electrical system has to operate for how long? Which circuits are involved (safety circuits)? Which is the best cable routing for these circuits? Are there restrictions concerning fire load, etc.? Only then the selection of appropriate cables and support systems can begin. www.leoni-energy-infrastructure.com 02.2018
85 Storage, installation and laying Storage Reels should be stored in an area reserved for this purpose. The location shall be accessible to forklifts and trucks, but apart from areas of constant traffic. Suitable barriers should be erected to prevent damage from moving equipment. Reels must be stored in an area where they cannot be damaged by falling objects, chemical spills including oil and grease, open flames or welding operations, and excessive heat. Whenever possible, reels should be stored indoors to provide maximum protection. If the cable must be stored outside, the reels should be placed on a hard, welldrained surface with an overhead protection or be covered with a suitable material such as canvas or opaque polyethylene to avoid prolonged exposure to sunlight or rain. If only a portion of the cable is used, the open end of the cable remaining on the reel should be re-sealed in a manner equivalent to the factory seal (with end caps) to prevent the entrance of moisture. After re-sealing, the cut end should be fixed to the inside edge of the reel flange to prevent the end from extending beyond the flanges during reel movement. Reels should always be stored with their flanges vertical. They shall not be stored on their sides or stacked one on top of another. Care should be taken that reels cannot roll into one another, so that the flange of one reel hits the surface of cable on another reel. If necessary, reel flanges should be chocked to prevent movement. Storage of cable drums shall respect the environment temperature range as mentioned in the specific cable data sheets. Installation Minimum temperature during installation To avoid risk of damage during handling, the cable should be installed only when both the cable and ambient temperature are above +5 C and precautions have been taken to maintain the cable above this temperature. Low temperatures create handling and pulling difficulties of varying degrees depending on cable construction and installation location. Laying Drums should be mounted in a manner that the cable is pulled from the top of the drum. Cable rollers are recommended to prevent the cable from touching the ground. Correct positioning of rollers is important to keep friction to a minimum. The cable should preferably be drawn to its final position in a continuous manner. During stops, the cable will settle between rollers and may cause high strain on men and machines during restarting. Whether the pulling is manual or with a winch, it is necessary for one man to be stationed at the drum with a plank of wood wedged against the flange of the drum so that over-running of the drum is prevented if the pulling stops. Otherwise, many loose turns can easily develop on the drum. Installation parameters Recommended standard values for the minimum bending radius can be found in the product descriptions. Maximum permissible tensile load during installation Type of cable Formula Factor P N/mm² Single core unarmoured (Cu) σ A σ = 50 Single core unarmoured (Al) σ A σ = 30 Multicore unarmoured (Cu) σ A σ = 50 Multicore unarmoured (Al) σ A σ = 30 Single core steel wire armoured K d2 K = 9 Multicore steel wire armoured K d2 K = 9 Single core steel tape armoured K d2 K = 3 Multicore steel tape armoured K d2 K = 3 P = Pulling load in N σ = Maximum permissible tensile load in N/mm² A = Algebraic sum of conductor cross sections in mm² (without elements such as braid, shielding etc.) d = Overall cable diameter in mm K = Empirically calculated factor Fire resistant cables with halogen free flame retardant outer sheath need to be handled with specific care during installation. While special additives are used in the formulation of their compounds to achieve the typical characteristics e.g.: Limited Oxygen Index, Low Smoke Density, No Acid Gas Release and Flame Retardancy, some of their mechanical properties are decreasing. When pulled on cable trays special attention is required to avoid scrubbing on any uneven or unusually rough surface. Rollers and bends should not have any sharpness which may damage the outer sheath. Note: Discrepancies with the above mentioned instructions require to be coordinated/clarified with the manufacturer. Particular attention should be paid to relevant local Safety Regulations, Technical Specifications and Environmental Prescriptions. In any case the maximum pulling load must be strictly observed. The pulling load shall be increased constantly up to the maximum allowed values without jerky movement. Under no circumstances should the bending radius be less than the minimum permissible limits.it is particularly important to have a generous bending radius when cables are to be pulled by a power winch, so as to keep within the maximum permissible pulling tension and to prevent the cable being flattened around bends or in cable laying systems (ducts, trays, etc.). 02.2018 www.leoni-energy-infrastructure.com
86 Our product range BETAtherm Premium, halogen-free and electron-beam cross-linked lead wires Temperature resistant, increased dielectric strength, easy stripping BETAflam flex Premium flexible connection and power cables Good resistance to aggressive media, halogen-free and flame retardant BETAflam CHEMAflex Oil and chemical resistant connection and power cables Temperature resistant, halogen-free, flame retardant, easy stripping BETAtrans Premium flexible halogen-free connection and power cables Excellent mechanical and dielectric strength BETAjet 400 Hz ground power cable systems For mobile and static applications BETAlux Media resistance 5 kv-primary cables Feeder cables for airfield lighting BETAflam Fire resistant safety cables for highest demand Flame retardant, low smoke density, no flame propagation BETAfixss Laying systems with circuit integrity under fire BETApower Medium voltage power cables TRI -DELTA and Fireprotec Low voltage power cables GKN and GN-CLN Flexible single-core cable BETAflam TRAFO-FLEX Accessories for cables BETAflam Solar Double insulated lead wires Electron-beam cross-linked and halogen-free For solar power applications www.leoni-energy-infrastructure.com 02.2018
87 Certificates & approvals Location LEONI Studer AG, Däniken Switzerland Our quality management is at your disposal for further information about the certificates and approvals of the LEONI Studer AG. >> sales-switzerland@leoni.com 02.2018 www.leoni-energy-infrastructure.com