The SRV-Series is designed for system sizes handling 25-250 gallons per hour and is the simplest and highest performance system design in its price range. It is composed of a non-scraped vessel with a 70 cone design which incorporates a unique steep walled distillation chamber. This is surrounded by a large volume oil bath heated with electric immersion heaters or optional steam coils. The design provides excellent heat transfer characteristics because of the large surface area in contact with the solvent and the oil media. In most applications, the steep walls keep the inside surfaces of the distillation chamber free of sludge build-up for maximum heat transfer from the hot oil media, and assists in discharging the sludge from a bottom mounted 6" discharge valve. This series is utilized for waste streams which are not prone to hardening in the presence of liquid solvent, and provides ease of residue removal. The SRV-Series model can be heated with steam or electric heaters. The heating medium is high efficiency heat transfer oil which is recirculated in a jacket around the distillation vessel. By providing pre-heated medium with an even distribution of heat, there is less chance for hot spots and less volume of heating medium is required. The auto cool option is accomplished through an in-line heat exchanger in the recirculating loop. All of the SRV-Series Washers utilize a Closed Loop system configuration Design Benefits and Advantages: Vessel Design: Unlike typical flat bottom or straight side, dished bottom stills, SRS provides a true cone vessel. Model SRV non scraped model has a 70 degree cone vessel. This design allows proper heat distribution and ease of residue removal. This design has more heat transfer area at the top of the cone. As sludge accumulates, it naturally drops to the bottom of the cone leaving the larger surface area at the top to keep on distilling at optimal efficiency. Under these conditions, the sludge is always submerged in solvent and acts as an additional safety feature with reactive materials such as nitrocellulose. PLC controls: SRS offers a variety of PLC systems. All programs and listings are made available to the user for on-going maintenance. Set points and temperature ranges are preset at the factory, and are protected by password access. This password control is passed on to the user to be used only by authorized personnel.
Material of Construction: Both the vessel walls and the outer shell are stainless steel. The elevated stand, platform and ladder are also of stainless steel. High Efficient Condenser: Made of stainless steel type 316, the Flat Plate design provides exceptional heat transfer area thus establishing an efficiency rating far above the standard shell and tube condenser designs. Precise Temperature Controls: RTD temperature sensors are provided in the vapor space, heating medium and the sludge and are monitored and controlled within a pre-determined range by the PLC. RTD s are accurate to within 1 to 2 degrees F. Sludge temperature control is the only accurate way to establish its consistency, since it becomes hotter as it thickens. Discharge condition is controlled accurately through this temperature sensing, initiating auto cool down cycle which alerts the operator to empty the residue. Sludge temperature control is key to the safe distillation of waste solvent contaminated with nitrocellulose. Auto Cool: For operator safety and VOC minimization, all SRS systems are available with an auto cool option. Before discharging, the sludge should be rapidly cooled to a safe temperature, typically from 100-150 degrees F. After discharge, the system is immediately ready to be reloaded with solvent to continue the process. This shortens the discharge time by several hours for a more effective use of the system. Heating Methods: The SRV-Series model utilizes a self contained heating system with immersed electric heaters or steam coils in a high volume oil bath. Cooling of the residue is accomplished by circulating a cooling medium through coils in the oil bath. Vacuum: Optional vacuum systems with a secondary condenser for maximum VOC control. Includes a 3 HP Liquid Ring vacuum pump, decanter, sight glass under PLC control. A secondary condenser is used to virtually eliminate VOC emissions from the vacuum system. The vacuum is mounted on the distillation system to reduce the effective boiling temperature for safety and efficiency. An added benefit of this vacuum system is the fact that it can be used in the auto load operation instead of a pump. Auto Load: Vacuum fill or optional pump fill system with electronic level sensor to maintain operational level within the distillation vessel. In addition to the level sensor control, all SRS systems have a secondary level of safety by incorporating a PLC driven watch dog timer feature, which stops the auto fill action upon the expiration of the allocated time, both for an initial fill (typically 10 minutes) and consequent refills (typically 2 minutes). This ensures against accidental overfilling. Sludge Discharge: All series of distillation units use a bottom mounted large capacity 6 or 8 manually operated discharge valves.
Class 1, Division 1 or ATEX Option for Hazardous applications: Explosion resistant air (or nitrogen) purged NEMA 4X Control Panel with pressure differential sensor mounted on a NEMA 7X junction box. Purge pressure loss sensed through the PLC will shut power off to the unit. NEMA 7 compatible junction boxes, conduits and components are utilized. Nitrocellulose Package: The Nitrocellulose control package is required when Nitrocellulose is present in materials being distilled to prevent a Nitrocellulose Reaction typically found in the printing industry. Additional Operating and Safety Features 1. Full function digital display with clear status and fault messages 2. Interlocking safety devices on all components. 3. Explosion resistant designs and components. 4. 5 PSI pressure relief valve. Single Point Utilities Connections: Minimal installation time and cost. Units are skid mounted, pre-shipment assembled and tested. All systems are wet tested at the factory before shipment. Solvent Tank Designs: SRS offers conical bottom vertical tank designs (typically 300-800 gallons) fabricated of 304 stainless steel, which feature small footprints for optimal use of space. Optional recirculating and fill pumps can be fitted to the dirty solvent tank to keep solid sludge from building up at the bottom. Automated transfer pumps are available to suit the application. All tanks have clean out hatches, venting ports, a sight glass, and accommodations for three level sensors Operating Control Systems SRS' automatic systems are equipped with a Programmable Logic Controller (PLC). The user interface prompts the operator through comprehensive menus to set up the operating system functions. This enables the PLC to operate the system automatically while providing displayed current status information. The PLC monitors system and auxilary equipment sensors, flow rates, temperatures, fault conditions, and contacts to verify proper grounding, before initiating the start function. Fault conditions are diagnosed and clearly displayed on the HMI, to ensure operator safety and ease of operation. The unit will systematically shut down in a fail safe mode in the event of a fault condition or at the end of the cycle.
DCS PLC HMI ABB Bailey INFI 90 ABB Fischer & Porter DCI Allen-Bradley ProcessLogix Delta V Fisher-Rosemount RS3 Honeywell TDC/TPS Systems Honeywell Plantscape Honeywell Experion Siemens Simantic PCS Siemens Moore APACS Allen-Bradley SLC Allen-Bradley PLC5 Allen-Bradley ControlLogix Allen-Bradley MicroLogix General Electric 90/70 Koyo DirectLogic Modicon Quantum Modicon 884/984 Siemens APT Siemens S7 Mitsubishi Allen-Bradley - PanelView Rockwell - RSView, RSBatch Siemens - WinCC, OSx Wonderware - InTouch, InTrack, InControl, InBatch, InSQL