Installation Instructions Cassette toilet for recreational vehicles Saneo B Saneo C Saneo BLP Saneo CLP Saneo BS Saneo CS Saneo BW Saneo CW N 0 R - 04737 EN MBA 03/05 English
Saneo B Saneo C For your safety Saneo BLP Saneo CLP The toilet must be installed by trained staff only. Cleaning agents for the toilet must not contain chlorine or alcohol! Do not shake the cassette tank violently. Saneo BS Saneo CS Saneo BW Saneo CW All components of the system must be installed in frost-protected areas. In minus temperatures there is a risk of damage due to frost. Do not use anti-freeze agents. Such agents can damage the sanitation system. The operating pressure range (waterpressure) of the magnet valve must not exceed 6 bar. The magnet valve will be damaged by excessive pressure. GmbH In der Steinwiese 6 D-57074 Siegen www.dometic.com GmbH - 05 - Subject to change without prior notice
Table of contents.0 General.............................................. 4. Guide to these operating instructions............................................ 4. Copyright protection......................................................... 4.3 Explanation of symbols used in this manual....................................... 4.4 Limitation of liability.......................................................... 5.5 Warranty................................................................... 5.6 Environmental notices........................................................ 5.7 Declaration of conformity...................................................... 5.0 Safety instructions...................................... 6. Intended use............................................................... 6. Installation notices........................................................... 6.3 Standards and regulations..................................................... 6 3.0 Description of model.................................... 6 3. Model identification.......................................................... 6 3. Toilet identification label....................................................... 7 3.3 Technical data.............................................................. 7 3.4 Explanation of components.................................................... 7 4.0 Installation of toilet..................................... 8 4. Installing the service door..................................................... 8 4. Create wall apertures......................................................... 8 4.. Wall aperture service door............................................................. 8 4.. Wall aperture flap.................................................................... 8 4.3 Installing the toilet........................................................... 8 4.3. Placing the Saneo B, Saneo C toilet models............................................... 9 4.3.. Fitting the Saneo B, Saneo C toilet...................................................... 9 4.3.. Installing the control and operator panel of the Saneo B, Saneo C toilet......................... 0 4.3. Placing the Saneo BW, Saneo CW, Saneo BS, Saneo CS, Saneo BLP, Saneo CLP toilet models..... 0 4.3.. Fitting the wall holder................................................................. 0 4.3.. Fitting the Saneo BW, Saneo CW, Saneo BS, Saneo CS, Saneo BLP, Saneo CLP toilet............. 4.4 Water connection............................................................ 4.5 Flap installation............................................................. 4.6 Electric connection........................................................... 3 4.6. System diagrams.................................................................... 3 4.6.. General system diagrams............................................................. 3 4.6.. System diagram (Saneo xw model with integrated water pump)............................... 4 4.6..3 System diagram (Saneo B, C/ Saneo xs/ Saneo xlp models with external water pump)............ 4 5.0 Annex................................................ A- 5. Circuit diagrams............................................................. A- 5.. Circuit diagram (models with external water tank)........................................... A- 5.. Circuit diagram (models with internal water tank)........................................... A-4 5..3 Circuit diagram (models with internal water tank, GB)........................................ A-6 5..4 Circuit diagram (models with external water tank) AUSTRALIA................................ A-7 5..5 Legend............................................................................ A-8 5. Dimensioned sketches........................................................ A-3 5.3 Attaching the toilet housing.................................................... A-8 5.4 Templates.................................................................. A-4 3
General.0 General. Guide to these installation instructions Before installing the toilet read and understand the contents of this manual. These instructions provide you with the necessary guidance for the proper installation of the toilet. Observe the safety instructions in particular. Observing the instructions and handling recommendations is important for dealing with the toilet safely and for protecting you from injury and the toilet from damage. You must understand what you have read before you carry out a task. CAUTION indicates a potentially hazardous situation which may result in minor or moderate injury if the given instructions are not adhered to. CAUTION (used without the safety alert symbol) indicates a potentially hazardous situation which may result in damage to the appliance if the given instructions are not adhered to.. Copyright protection The information, texts and illustrations in these instructions are copyright protected and are subject to industrial property rights. No part of these instructions may be reproduced, copied or utilised in any other way without written authorisation by GmbH, Siegen. Information i INFORMATION gives you supplementary and useful guidance. Environmental tip.3 Explanation of symbols used in this manual Warning notices Environmental tip gives you useful guidance for saving energy and disposal of the appliance. Warning notices are identified by symbols. A supplementary text gives you an explanation of the degree of danger. Observe these warning notices rigorously. You will thus protect yourself and other people from injury, and the sanitation system from damage. 4
General.4 Limitation of liability.6 Environmental notices All information and guidance in these operating instructions were prepared after taking into consideration the applicable standards and regulations as well as the current state of the art. reserves the right to make changes at any time which are deemed to be in the interest of improving the product and safety. will assume no liability for damage in the case of : non-observation of the installation instructions non-observation of the operating instructions application not in accordance with the regulations or provisions use of non-original spare parts modifications and interferences to the appliance Disposal In order to ensure that the recyclable packaging materials are re-used, they should be sent to the customary local collection system.7 Declaration of conformity products meet the specified features in accordance with the relevant European standards. The current Declaration of Conformity can be requested directly from GmbH, Siegen..5 Warranty Warranty arrangements are in accordance with EC Directive 44/999/CE and the normal conditions applicable for the country concerned. For warranty or other maintenance, please contact our customer services department. Any malfunction due to improper use is not covered by the warranty. The warranty does not cover any modifications to the appliance or the use of non-original parts. The warranty does not apply if the installation and operating instructions are not adhered to and no liability shall be entertained. 5
Safety instructions / Description of model.0 Safety instructions. Intended use This toilet is designed for installation in recreation vehicles such as caravans or motorhomes. 3.0 Description of model 3. Model identification Example: Saneo B L P. Installation notes The toilet must be in principle installed so that it is accessible for maintenance work, can be easily installed and dismantled and removed from the vehicle without great effort. Model range S = free-standing without flush water tank,with console W = free-standing with integrated flush water tank LP = Low Profile, low console The toilet must be installed by trained staff only..3 Standards and regulations Installation and connection of the sanitation system must comply with the latest technical regulations, as follows: The electrical installation must comply with national and local regulations. European standards EN 645-, EN 646-,EN 648-, EN 648- Model version B = Basic with plastic bowl C = Comfort with ceramic bowl The Saneo cassette toilet consists of a toilet which is installed fixed in the vehicle and a removable, mobile cassette as a faeces tank. The cassette can be accessed from the outside through a door. Depending on the model, the toilet receives the flush water from a tank integrated in the model or from a fresh water tank installed in the vehicle. The following models are available: Saneo B, Saneo C : free-standing, without water tank, without console Saneo BS, Saneo CS : free-standing, without water tank, with console Saneo BW, Saneo CW : free-standing, with water tank in console Saneo BLP, Saneo CLP : free-standing, without water tank, with low profile console 6
Description of model 3. Toilet identification label 3.4 Explanation of components The identification label contains all important details. You can read off from this the model identification, the product number and the serial number. You will need these details whenever you contact the customer services centre or when ordering spare parts. You will find the identification label within the cassette housing after removing the cassette. 5 6 4 7 3 3 = Removable cover and seat = Toilet bowl made of plastic or ceramic 3 = Emptying blade for the toilet bowl 4 = Console for water tank 5 = Level indicator / control panel (flush) 6 = Flap / fresh water filler plug 7 = Service door Fig. Example Model number Product number Fig. 9 0 3 Serial number 8 3 3.3 Technical data Supply voltage : V DC Current consumption : max. A with internal water pump, max. 0 A with external pump. Dimensions : s. details in appendix Operating temperature : 0 C up to + 50 C Capacity: : Cassette tank...6l Fresh water tank (optional)... 7l 08 = Cassette tank 09 = Pour out spout 0 = Vent button for emptying Fig. 3 i Required pump output at the inlet of the toilet: min. 5.5 l/min, max. l/min (recommended 7-8 l/min). 7
Installation of toilet 4.0 Installation of toilet 4. Installing the service door The description for the installation of the service door can be found in the document supplied Seitz SK 5 ) (optional/depending on model). 4. Create wall apertures 4.. Wall aperture flap The flap is applied when using Saneo BW and Saneo CW models with an integrated water tank. Use the template (), Item 5.3.., to make the aperture for the flap. You can find the installation instructions for the flap under Item 4.5. 4.. Wall aperture service door Make an aperture in the wall for the cassette with the following dimensions: for service door SK5 vertical y min =.5 mm, y max = mm; b = 30 mm +/- mm, h = 360 mm +/- mm. for service door SK5 horizontal y min =.5 mm, y max = 6 mm; b = 360 mm +/- mm,h = 30 mm +/- mm. The x value results from the toilet installation. Observe the position of the service door (template (3) and (4) on packaging). x b h 4.3 Installing the toilet All components of the system must be installed in frost-protected areas. In minus temperatures there is a risk of damage due to frost. Install the toilet according to the description of the respective model. Only install the toilet against an upright wall. Leave at least 60 mm clearance from side walls so that swivelling of the toilet top part (with seat) is not restricted. Observe the dimension sketches and templates, section 5., 5.3., 5.4. SK 5 vertical Fig. 4 y b x h Fig. 6 SK 5 horizontal Abb. 5 y When installing the toilet in a wet room, we recommend connecting the toilet with the shower tub. 8
Installation of toilet 4.3. Installing the Saneo B, Saneo C toilet The free-standing models Saneo B, Saneo C model has no integrated water tank. Install this model so that the wall behind it can absorb the control panel of the toilet, the electric connections and the water tank, if applicable. It is ideal to set a box in front of the room wall, as illustrated in Fig. 7. Install the control and operator panel in immediate proximity to the toilet (see Section 4.3..). 4.3.. Fitting the Saneo B, Saneo C toilet Fig.9 Once the toilet is installed in the desired position, bolt down the floor plate with the four screws (enclosed) (Fig. 0). 4x Fig. 7 Note that the cassette projects mm (a) out of the cassette housing (Fig. 8). Fig. 0 Then attach the toilet housing (with no more than 4 screws, not enclosed) to the wall (Fig. ). a Fig. 8 Attach the case bottom () flush with the mounting frame of the service door so that a clean transition without gap is produced. i Fig. : template can be requested directly from. 9
Installation of toilet 4.3.. Installing the control and operator panel of the Saneo B, Saneo C toilet Install the control and operator panel for the Saneo B, Saneo C toilet in an easily accessible position on the wall. First cut the aperture in the wall (Fig.). Use true-to-scale template (4) to make the wall aperture. 88 mm + 0. mm 35 mm +/- 0.mm 4.3. Installing the Saneo BW, Saneo CW, Saneo BS, Saneo CS, Saneo BLP, Saneo CLP toilets These models have a wall connection bracket. The control and operating panel is integrated in the wall connection bracket. The Saneo BW and Saneo CW models have an installed water tank while the Saneo BS and Saneo CS models have no water tank. Install all models with wall connection bracket directly on the room wall (see following figure). A previously installed wall holder (see section 4.3..) is used for fastening of the toilet and the bracket.). R 0 Saneo BW, Saneo CW Saneo BS, Saneo CS Saneo BLP, Saneo CLP Fig. In order to insert the control panel in the wall aperture, press the holding springs () of the control and operator panel back. There is a risk of injury from springs jumping back! 4.3.. Fitting the wall holder Fig. 4 Fit the wall holder () in the designated position (see table and Fig. 6). Fig. 3 Connect the electric cables on the couplers to install the control and operator panel (are supplied separately) (s. item 4.6 Electric connection) Detail screw Fig. 5 0
Installation of toilet Fitting height of the wall holder : Detail wall holder Model a b Saneo BW / Saneo BS Saneo CW / Saneo CS 90 mm 644.0 mm Saneo BLP Saneo CLP 90 mm 46.0 mm a = Wall holder = Wall connection console Fig. 8 b Fig. 6 4.3.. Fitting the Saneo BW, Saneo CW, Saneo BS, SaneoCS, Saneo BLP, Saneo CLP toilets Place the entire toilet module in the desired position in front of the wall holder. Lift the toilet. Then place the toilet so that the part on the side of the wall of the housing hooks into the the wall holder (Fig. 7). If the toilet is installed in the desired position, bolt down the floor plate with the four screws enclosed and insert the mobile tank cassette. Fastening screws (3) and caps (4) are supplied with the toilet. 4 4x 3 Fig. 9 Fig. 8 Fig. 7 Fig. 0
Installation of toilet 4.4 Water connection The water supply is connected using a smooth tube connection (). The connection sleeve is not included in the scope of delivery. 4.5 Flap installation Apply the flap when using Saneo BW and Saneo CW models with an integrated water tank. To install the flap, use the template (), Item 5.3., in order to make the aperture in the wall. Fig. Then check the leak tightness. The operating pressure range (waterpressure) of the magnet valve must not exceed 6 bar. The magnet valve will be damaged by excessive pressure. position of O-rings with wall thickness of 30mm -50mm position of O-rings with wall thickness of 0,5mm -30mm i Required pump output at the inlet of the toilet: min. 5.5 l/min, max. l/min (recommended 7-8 l/min). The water is connected for all CT4xxx models as described above. Exception : Saneo xw models with integrated water tank. Fig. Apply sealing compound between the exterior wall of the vehicle and the flap (butyl rubber). Then fit the flap on the tank and fasten the flap with screws. Lubricate the O-ring in order to prevent stiffness when connecting the filling nozzle with the top of the tank. The flap is screwed on with four counter sunk bolts (C4x5) (not enclosed).
Installation of toilet 4.6 Electric connection 4.6. System diagrams 4.6.. General system diagram Electric connection must be carried out by trained staff. Note the following instructions before installation of the cassette toilet: Connect the toilet to a suitable power supply via the main connection block of the vehicle (Fig. 3). The toilet must not be directly connected in parallel to other consumers, otherwise malfunctions or damage to the toilet controller can occur (Fig. 4). A line fuse is not necessary as the toilet is fused internally. V DC Battery - + Fuse / main connection box - + - + Toilet Saneo Do NOT connect for use of a pressurised water pump! Water pump Do not connect toilet to the power supply directly in parallel with other electrical consumers. Toilet Saneo Fig. 3 i Please find circuit diagrams in Chapt. 5, annex! V DC - + Water pump Fig. 4 3
Installation of toilet 4.6.. System diagram (Saneo xw model with integrated water pump) Supply voltage : V DC V connection cable profile : min. 0.75 mm² Toilet control fuse : 0A (integrated automobile fuse) Current consumption of the pump : max. A Control and operator panel Connection V- supply Connection magnetic valve Fig. 5 4.6..3 System diagram (Saneo B, C/ Saneo xs/ Saneo xlp models with external water pump) Supply voltage : V DC 3 Control and operator panel V connection cable profile : min..5 mm² Toilet control fuse : 0 A (integrated automobile fuse) Current consumption of the pump : max. 8 A The external water pump must not exceed a nominal power of 00 W. Fig. 6 i 3 Connection V- supply Connection magnetic valve Connection external pump The external water pump is not included in the scope of delivery. 4