Rapid Shredder 2400W Instruction Manual 2 Year Replacement Warranty RSH-100 WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. 0313 To view the full range visit: www.ozito.com.au
SPECIFICATIONS - MODEL NO. RSH-100 Motor: Input: No load speed: Max cutting diameter: Noise level: Protection class: Weight: 2400W (S1 2000W / S6 (40%) 2400W) Duty type S1: continuous running duty S6: continuous-operation / periodic duty (4 min. Full load, 6 min. No load) 230-240V ~ 50Hz 3910/min 35mm Sound power level 108 LWA Double insulated 13kg KNOW YOUR PRODUCT 1 2 10 9 3 5 4 11 6 13 14 12 15 16 17 20 7 18 19 21 8 1 1. Hopper 2. Transport handle 3. Locking knob 4. On/off switch 5. Reset button 6. Power cord 7. Wheel 8. Wheel cap 9. Push stick 10. Push stick holder 11. Hex (Allen) key 12. Spanner/screwdriver 13. Washers (12.5mm) 14. Washers (8.2mm) 15. Bush bearing 16. Locking nuts 17. Wheel axle 18. Stand 19. Screw & washers 20. 2 x Additional blades 21. 4 x Blade securing screws (to fit blade)
TABLE OF CONTENTS SPECIFICATIONS Page 1 KNOW YOUR PRODUCT.. Page 1 INTRODUCTION. Page 3 ELECTRICAL SAFETY. Page 3 GENERAL SAFETY INSTRUCTIONS Page 4 ADDITIONAL SAFETY INSTRUCTIONS FOR SHREDDERS. Page 6 ASSEMBLY Page 7 OPERATION Page 9 MAINTENANCE. Page 13 TROUBLESHOOTING... Page 15 SPARE PARTS Page 16 DESCRIPTION OF SYMBOLS Page 16 CONTENTS. Page 17 WARRANTY. Page 18 2
INTRODUCTION Congratulations on purchasing an Ozito Rapid Shredder. We aim to provide quality tools at an affordable price. We hope you will enjoy using this tool for many years. The RSH-100 Rapid Shredder has been designed for shredding organic material such as dry plant residue, twigs, sticks and branches up to 35mm thick. It is intended for DIY use only. ELECTRICAL SAFETY WARNING When using mains-powered equipment, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage. Read and understand the manual prior to operating this tool. Save these instructions and other documents supplied with this tool for future reference. The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate. Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand. This tool is double insulated in accordance with AS/NZS 60335-1; therefore no earth wire is required. If the supply cord is damaged, it must be replaced by a qualified electrician or a power tool repairer in order to avoid a hazard. Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool. Using an extension lead Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock. 3
GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE INSTRUCTIONS Save these instructions 1) Work area a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 4
GENERAL POWER TOOL SAFETY WARNINGS (cont.) f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that can not be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools, unplugged & out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. 5
ADDITIONAL SAFETY INSTRUCTIONS FOR SHREDDERS This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Recommendations for the use of a residual current device with a rated residual current of 30mA or less. Only use the shredder in dry conditions and never outdoors when it is raining. Do not allow children or any person who has not read this instruction manual or who is not familiar with the shredder. Remember that the operator may be held responsible for accidents or hazards occurring to other people and/or their property. Ensure the shredder is placed on a firm and level surface prior to using. Before starting the shredder, ensure the chute is empty. Never use the shredder with damaged safety devices or without protection. Never operate the shredder unless the chute is in place and securely fastened. Wear ear protection when operating the shredder. Never look directly into the outlet while the shredder is running as loose debris may be ejected. Do not allow processed material to build up in the discharge chute. This may prevent proper discharge and can result in kickback of material through the feeding hopper. If the machine becomes clogged, switch off the machine and disconnect from the power. Allow the cutter to come to a stop. Clear debris from the cutter assembly. Never attempt to shred bones, stone, glass, metals, plastic or rags. Ensure the customer assembled screws and nuts are properly tightened. Wear protective gloves, safety glasses and avoid loose clothing. WARNING Rotating cutter head. Keep hands and feet out of openings. Store shredder upright in a dry place when not in use. Never put your hands in the cutter area while the cutter assembly is running or the shredder is plugged in. The cutter continues to run for a few seconds after the shredder has been switched off. If the cutter strikes any foreign objects or if the shredder starts making any unusual noise or vibration, switch off the shredder immediately and disconnect the power. Allow the cutter to come to a stop and take the following steps: - Inspect for damage - Check and tighten any loose parts - Have any damaged parts replaced and/or repaired by an electrician or power tool repairer. Always switch off the shredder and disconnect the power whenever you leave the work area. 6
ASSEMBLY WARNINGThe shredder may require a two person lift. Keep your feet apart so that you have a stable position, bend at the knees and keep your back straight. After removing the shredder from the carton check that the shredder has not been damaged. Unpack the contents. Fitting the Wheels and Stand 1. Carefully place the shredder housing upside down on a flat surface. Place each leg of the stand (18) into the two holes at the base of the shredder housing (Fig. 1). 2. Using the spanner/screwdriver (11) secure the legs using the two screws and washers provided (19), turn in a clockwise direction (Fig. 2). Fig. 1 3. Thread the wheel axle (17) through the leg stand (18) (Fig. 3). Fig. 2 Fig. 3 4. Insert the large washer (13) onto the wheel axle (17) (Fig. 4). Fig. 4 7
ASSEMBLY (cont.) 5. Place the bush bearing (15) onto the wheel axle (17) (Fig. 5). Fig. 5 6. Insert the wheel (7) over the bush bearing (15) ensuring that the larger inner diameter of the wheel is facing outwards. This allows the wheel cap (8) to be fitted. Fig. 6 7. Place the small washer (14) onto the wheel axle (17) followed by the locking nut (16). Secure the flat of the wheel axle (17) with a 10mm spanner (not included) and tighten the locking nut (16) using the spanner/screwdriver (12), turn in a clockwise direction (Fig. 7). Fig. 7 8. Place the wheel cap (8) onto the wheel (7) and click in place (Fig. 8). 9. Repeat steps 4 to 8 for the opposite wheel. Fig. 8 8
OPERATION Starting the Shredder WARNING Prior to starting the motor ensure the shredder is empty. Ensure you wear safety gloves, safety glasses and earmuffs when the shredder is in use. 1. Connect the power cord (6) to an appropriate extension cord and plug the extension cord into the mains power point (Fig. 9). Fig. 9 2. To start the shredder move the on/off switch (4) to the "on" position (Fig. 10). When the shredder is turned on there will be a short delay before the motor starts and the speed will fluctuate for a few seconds. This is normal as the shredder is fitted with a preset speed controller designed to keep the speed optimal Fig. 10 in use. 3. To stop the shredder move the on/off switch (4) to the "off" position (Fig. 10). 4. The on/off switch can be disabled to prevent the unit being turned on. this is a safety feature. To disable the on/off switch, remove the insert from the end of the switch by grasping and pulling on the insert (Fig. 11). Store the insert in a secure location, out of reach of children. To replace the insert, push it back into the switch. Fig. 11 Overload Protection 1. The shredder is equipped with a built in motor protection system that prevents the motor from being overloaded. The motor will switch off automatically in the event of overloading. 2. If overloading occurs wait 1-5 minutes and allow the motor to cool down before restarting the shredder. 3. Move the on/off switch (4) to the "off" position before pressing the reset button (5). 4. Press the reset button (5) (Fig. 12) and restart the shredder. 5. If the shredder motor does not restart disconnect from the mains power supply. Note: Refer to cleaning out plate hopper section Fig.12 or troubleshooting. 9
OPERATION (cont.) Safety Interlock The shredder is fitted with a safety switch on the closure between the shredder housing and motor housing (Fig. 13). This acts as a safety mechanism to prevent the shredder from operating if it is not closed correctly. - If the housing is not closed correctly and secured with the locking knob (3), the safety switch will prevent the shredder Fig. 13 from being turned on. - If this occurs disassemble the housing and ensure the contact surfaces are clean. Refit and tighten the locking knob (3) in a clockwise direction. Take care to correctly line up the thread on the locking knob (3) before tightening to avoid cross threading. CAUTION NEVER loosen the locking knob (3) when the power is on. Always ensure the power is turned off and pulled out of the mains power. Replacing Blades The blades (20) supplied with the shredder are reversible. The blades (20) can also be re-sharpened if they become blunt over a period of time. One set of spare blades (20) & bolts (21) is supplied with the shredder. Additional blades (20) & bolts (21) can be obtained as spare part. Always reverse or replace both blades (20) at the same time. CAUTION: Blades (20) are sharp, handle with care, it is recommended to use gardening or safety gloves when handling the blades (20). To remove the blades proceed as follows: 1. Ensure the shredder is turned off and pulled out of the mains power. Unscrew the locking knob (3) in an anticlockwise direction (Fig. 14). The thread on the locking knob is quite long, the operation will require approximately 15 rotations to fully open the housing. Fig. 14 2. After unscrewing the locking knob (3) lift the housing upwards (Fig. 15) to gain access to the cutting blades. Fig. 15 3. There are two blades (20) and these are each fixed to the rotating blades plate with two hex head screws. To remove the blades first clean out any debris and build up of material from the bolt heads. Rotate the blades plate to position the first blades (20) at the rear U recess of the cover plate, allowing you to access both screws. Lock the blade plate in this position by placing the supplied spanner/ screwdriver (12) through the hole in the cover plate and passing through the slot in the blade plate (Fig. 16). Fig. 16 10
OPERATION (cont.) 4. The screws may be tight due to corrosion and dirt buildup. Ensure that the supplied hex key (11) is a good fit into the screw and that the hex key is held firmly and at right angles to the blade plate. Remove the 2 blade securing screws (21) by rotating the hex key (11) in the anti-clockwise direction (Fig. 17). Fig. 17 To remove the second blade repeat steps 3 and 4. 5. If the opposite side of the blades (20) are new, the blades (20) can be reversed to use the new side. if both sides of the blades (20) are worn then replace the blades (20) and retighten the blades (20) by following steps 3-5 in reverse. If new blades (20) are being fitted ensure that the new blade securing screws (21) are fitted at the same time. Ensure all blade securing screws (21) are tight prior to operation. Note: It is recommended to add Loctite 222 Threadlocker to the thread of the blade securing screw (21), Loctite 222 Threadlocker is available from all Bunnings stores. This assists in securing the screw and reduces the chance of the blade securing screw (21) vibrating loose whilst in operation WARNING Ensure the blade securing screws (21) securing the blades are fully tightened prior to operation. If there is any vibration or abnormal noise after re-starting the shredder immediately stop operation. Disconnect from the mains power and check that the blades are assembled correctly and securely tightened. 6. Once the blades (20) are removed/reversed, lower the housing and tighten the locking knob (3) by rotating in a clockwise direction. Ensure it is securely fitted to the housing. Shredding WARNING The shredder is not suitable for materials including glass, metal, plastic bags, stones, fabric, earth covered roots, soft leafy material and paper waste without a firm consistency (eg. kitchen waste). WARNING To prevent damage to the shredder it is recommended that garden material greater than 35mm in diameter is not fed into the shredder. The following types of material can be used in the shredder: Twigs Branches Waste from cut bushes Waste from hedge trimming 11
OPERATION (cont.) 1. Feed the material to be shredded into the feeding hopper (1) (Fig. 18). Fig. 18 2. The shredder will automatically pull the material through the feeding hopper. The push stick (9) can be used to assist in feeding the garden material (Fig. 19). Note: The shredder may clog if too much fine material is fed in. To prevent clogging, mix fine material with larger material. Fig. 19 Following the below procedures will improve operation and prolong the life of the shredder. Branches and twigs should be shredded shortly after they are cut. They become extremely hard once dry and the maximum cutting diameter is reduced. Garden waste such as fresh foliage, creepers and vines contain a lot of moisture, this can result in material sticking to the cutter head. Such material should be allowed to dry for a few days before being fed into the shredder. Always check material before shredding, ensure it does not contain any stones or nails as this may severely damage the shredder. Material that contains dirt will rapidly blunt the cutting blades and should be avoided. Always store the shredder indoors in a dry place. Composting The shredded material can be composted in various ways: Placed in a heap directly on the ground (cold composting). Placed in a plastic container, wooden crate, skeleton container or similar (cold composting). Placed in an insulated compost holder. The heat is then maintained for longer periods and the rotting process continues during the winter. This method produces faster results (warm composting). Spread directly onto the garden (surface composting). WARNING Always use a dust mask and safety gloves when handling composted material to prevent contamination from micro organisms. 12
MAINTENANCE WARNING Always disconnect the shredder from the power supply before performing any maintenance. The shredder requires very little maintenance. In order to maintain the efficiency and achieve a long service life observe the following: Keep the air openings at the base of the motor clean and free of obstructing material. Periodically check that all nuts and screws are secure. Always clean the shredder after each use. Wipe clean the outside of the shredder with a cloth which has been moistened with a mild detergent and water. Store the shredder upright in a dry place. Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the tool by an unauthorised person or by mishandling of the tool. Cleaning Clean the shredder after each use. WARNING Never use a high-pressure washer or running water when cleaning the shredder Cleaning the Hopper Plate WARNING Prior to starting the motor ensure the shredder is empty. Ensure you wear safety gloves, safety glasses and earmuffs when the shredder is in use. Always clean the shredder after each use. WARNING Never clean the shredder with a high pressure washer or running water. 1. Ensure the shredder is turned off and pulled out of the mains power. Unscrew the locking knob (3) in an anticlockwise direction (Fig. 20). The thread on the locking knob is quite lengthy the operation will require approximately 3 rotations to fully open the housing. Fig. 20 2. After unscrewing the locking knob (3) lift the housing upwards (Fig. 21) to gain access to the cutting blades. Fig. 21 13
MAINTENANCE (cont.) 3. Carefully clean out the cutting and discharge area. Ensure that all debris is removed to prevent the blades from clogging. The discharge area should be free of all organic matter (Fig. 22). If the shredder is full of organic matter (Fig. 23) it will burn out the motor and prevent operation. Fig. 22 Fig. 23 4. Once the shredder blades are completely clean gently lower the housing and tighten the locking knob (3) by rotating in a clockwise direction. Ensure it is securely fitted to the housing (Fig. 24). Fig. 24 5. Connect mains power and press the reset button (5) before turning on shredder. 14
TROUBLESHOOTING Problem The motor does not run Cause The shredder may have been overloaded. The closure between the shredder housing and motor housing has not been closed correctly. Power failure. Solutions Turn the shredder off and allow it to cool down for 1-5 minutes. Press the reset button and turn on the shredder. The safety interlock will not allow power to the shredder. Open the housing and ensure the contact surfaces are clean. Refit and tighten the locking knob in a clockwise direction. Check the power supply/cord and house fuse. The material to be shredded is not pulling through the unit The motor is cutting out on overload Smoke is coming out of the hopper The hopper plate is blocked. The blades are blunt and need to be changed. The blades are blunt and need to be changed. The cutter assembly is clogged. Disconnect all power and unscrew the locking knob. Carefully clean all debris and free organic matter from the discharge area. Lower the housing and tighten the locking knob to ensure it is secure. Reverse or replace the blades. Reverse or replace the blades. Open the shredder and clean out the hopper. 15
SPARE PARTS Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk to order the required spare parts. Most common spare parts listed below Spare Part/Accessories Part No. Blades (set of 2) SPRSH100-18A Carbon Brush Pair SPRSH100-42 Carbon Brush Holder SPRSH100-43 Switch SPRSH100-54 Plastic Pin Pair SPRSH100-60 DESCRIPTION OF SYMBOLS 16
CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. CONTENTS 1 x Rapid Shredder RSH-100 2 x Wheels 2 x Wheel caps 2 x Small washers 2 x Large washers 2 x Bush bearings 2 x Locking nuts 1 x Spanner/screwdriver 1 x Allen key 1 x Wheel axle 1 x Leg stand 1 x Push stick 2 x Screw & washers 2 x Additional blades 4 x Blade securing screws 1 x Push stick holder 1 x Instruction manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: 1800 069 486 Facsimile: +61 3 9238 5588 Website: www.ozito.com.au Email: enquiries@ozito.com.au 17
WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: `Australia 1800 069 486 New Zealand 0508 069 486 TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 2 YEAR REPLACEMENT WARRANTY Your product is guaranteed for a period of 24 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: blades and wheels. WARNING The following actions will result in the warranty being void. Professional, Industrial or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. Failure to perform maintenance as set out within the instruction manual. If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 OW8