ACE DYEING MACHINERY 78-14, Geomdan-ro 27-gil, Buk-gu, Daegu, Korea Tel : 82-53-353-4432 Fax : 82-53-353-4435 E-mail : khg4432@hanmail.net www.acemc.co.kr Company Strengthening Global Competitiveness by Leading Change and Achieving Our Vision
ACE MACHINERY CO., LTD 02 l 03 ACE Jumbo Reel Dyeing Machine have connected with scouring and washing progress ACE Jumbo Reel Dyeing Machine(2p) - Low-liquor ratio dyeing machine - Energy-saving direct cooling and washing device - Prevention of reel friction and slippage - A wide range of fabrics can be dyed - polyester, knit, spandex, TR, TC, TW, TA, etc. Reel type ACE - 701R ACE - 702R ACE - 703R ACE - 704R Loading capacity (kg) 180-200 360-400 540-600 720-800 Liquid ratio 1:6-9 Machine width (L x W x H mm) 9,700 x 1,700 x 2,800 9,700 x 2,700 x 2,800 9,700 x 3,700 x 2,800 9,700 x 4,700 x 2,800 Steam consumption (ton/batch) 0.3 0.6 0.9 1.2 Cooling water consumption (ton/batch) 1.6 3.2 4.8 6.4 Electric power (kw) 15 30 45 55 Max. operating pressure (Mpa) 0.4 Max. operating temperature ( C) 140 Approx. fabric speed (m/min) 100-350 Heating rate (min) 20 C - 130 C/25min (steam : 0.5Mpa) Cooling rate (min) 130 C - 80 C/10min (cooling water : under 20 C)
ACE MACHINERY CO., LTD 04 l 05 ACE Jumbo Reelless Dyeing Machine have connected with scouring and washing progress ACE Jumbo Reelless Dyeing Machine(2p) - Low-liquor ratio dyeing machine - Nylon two way span, knit span, circular fabric, warp knitted fabric - Energy reduction, dyeing crease removal, macchiavellostain removal Reelless type ACE - 701L ACE - 702L ACE - 703L ACE - 704L Loading capacity (kg) 180-200 360-400 540-600 720-800 Liquid ratio 1:6-9 Machine width (L x W x H mm) 9,700 x 1,700 x 2,800 9,700 x 2,700 x 2,800 9,700 x 3,700 x 2,800 9,700 x 4,700 x 2,800 Steam consumption (ton/batch) 0.3 0.6 0.9 1.2 Cooling water consumption (ton/batch) 1.6 3.2 4.8 6.4 Electric power (kw) 15 30 45 55 Max. operating pressure (Mpa) 0.4 Max. operating temperature ( C) 140 Approx. fabric speed (m/min) 100-350 Heating rate (min) 20 C - 130 C/25min (steam : 0.5Mpa) Cooling rate (min) 130 C - 80 C/10min (cooling water : under 20 C)
ACE MACHINERY CO., LTD 06 l 07 ACE Jet Dyeing Machine is possible to dye mass production basis with very high efficiency ACE Jet Dyeing Machine(2p) - Special structured rear basket that reduces entanglement of fabrics as they are to be loaded in the way they can hardly be entangled - Practical low-liquor ratio dyeing energy conservation, reduced use of dyeing auxiliaries and reduced water use with a small volume of dye solution - This is the low tension type, meaning dyeing, softening, chris processing, fabric relaxation of thin or heavy (60-500g/m) cotton, wool, nylon, T/C, lightened polyester fabric, rayon, union cloth, etc. are possible Jet Circular ACE - 701J ACE - 702J ACE - 703J ACE - 704J Loading capacity (kg) 180-200 360-400 540-600 720-800 Liquid ratio 1:6-9 Machine width (L x W x H mm) 9,700 x 1,700 x 2,800 9,700 x 2,700 x 2,800 9,700 x 3,700 x 2,800 9,700 x 4,700 x 2,800 Steam consumption (ton/batch) 0.3 0.6 0.9 1.2 Cooling water consumption (ton/batch) 1.6 3.2 4.8 6.4 Electric power (kw) 15 30 45 55 Max. operating pressure (Mpa) 0.4 Max. operating temperature ( C) 140 Approx. fabric speed (m/min) 100-350 Heating rate (min) 20 C - 130 C/25min (steam : 0.5Mpa) Cooling rate (min) 130 C - 80 C/10min (cooling water : under 20 C)
ACE MACHINERY CO., LTD 08 l 09 ACE Big Jumbo Reelless Dyeing Machine is possible to high quality dyeing because it was so designed with soft flow ACE Big Jumbo Dyeing Machine(Type 1002, Type 1004) - Versatile dyeing machine with 2 rope systems in each vessel (body) in it - When dyeing composite material fabrics, such as knit tricot, etc., dyeing can be done properly without a tension problem while dyeing - The machine is to be operated in the way that does not damage fabrics, and it is appropriate for high quality fabrics that are sensitive to friction and wrinkle - Applicable fabrics are cotton, T/C, spandex mixed fabric, knit, wool, tencel, rayon, non-woven fabric, towel, Velboa fabric, etc. Reel Type Reellss Type DCW main frame ACE - 1002 ACE - 1004 Loading capacity (kg) 600 1,200 Liquid ratio 1:6-9 Machine width (L x W x H mm) 10,700 x 3,200 x 3,250 10,700 x 5,600 x 3,250 Electric power (kw) 45 90 Max. operating pressure (Mpa) 0.4 Max. operating temperature ( C) 140 Jet Circular Type
ACE MACHINERY CO., LTD 10 l 11 ACE High Soft Dyeing Machine ACE Sample Dyeing Machine - Possible to dramatically enhance the processing quality of washer (uniform warp and weft washer) - Rotation of fabrics, which are to be dyed, under low pressure and low tension (prevention of fuzz-balls or being twisted and pilling) - Very low-liquor ratio (thanks to the low liquor ratio of 1:3, innovative reduction of dyeing and finishing costs) - Extensive fabric dyeing range (40-1,000g/m) - Soft feeling processing achieved - Qualities of samples can be compared and confirmed - By automatically recording the amount of dye in the machine, uniform dyeing quality is realized - It can dye fabrics in the way buyers want (i.e. similar to the samples they want) ACE HS - L1 ACE HS - L2 ACE HS - L3 ACE HS - L4 Loading capacity (kg) 150-200 300-400 450-600 600-800 Liquid ratio 1:5-9 Steam consumption (ton/batch) Cooling water consumption (ton/batch) 0.25 0.5 0.65 0.75 0.8 1.8 2.3 3.2 Electric power (kw) 7.5 15 22 30 Machine width (L x W x H mm) 4,650 x 2,950 x 3,050 4,750 x 4,120 x 3,050 4,750 x 5,330 x 3,050 4,800 x 6,550 x 3,050 Max. operating pressure (Mpa) 0.35 Max. operating temperature ( C) 135 Approx. fabric speed (m/min) 200-350 Heating rate (min) Cooling rate (min) 20 C - 130 C/25min (steam 5kg/cm2G) 130 C - 80 C/10min (cooling water : under 20 C) ACE DJ - L1 Loading capacity (kg) 200-250 Volume of dyeing solution (liters) 300-400 Steam consumption (ton/batch) 0.25 Cooling water consumption (ton/batch) 1.25 Electric power (kw) 11.25 Machine width (L x W x H mm) 6,300 x 2,600 x 1,700 Max. operating pressure (Mpa) 0.4 Max. operating temperature ( C) 140 Approx. fabric speed (m/min) 100-350 Heating rate (min) 20 C - 130 C/25min (steam 5kg/cm2G)
ACE MACHINERY CO., LTD 12 l 13 ACE Very Star Machine - Water setting of all knit span fabrics such as rayon, nylon, polyester, etc. is possible without changing the width - Production of high quality fabrics by preventing grey creases - Maximized work efficiency and effect by continuous setting at normal pressure - Soft touch and high quality by water setting High-Pressure Rotary Washer Machine - The intensity of beating is adjusted by producing the tailored internal structure - For smooth fabric relaxation and finishing refine, the drum can rotate clockwise and anticlockwise - The inverter and program help adjust the number of rotations easily - It is possible to select one of the programs (option) - Automatic safety device attached Use The number of expandings Approx. fabric speed (m/min) Max. operating temperature ( C) Chemical fiber fabric, rayon, nylon 4 20-30 95 Electric power (kw) 3 The volume of liquid (litres) Machine width (L x W x H mm) 6,000 1,500 x 3,750 x 4,600 Loading capacity (kg) 200 400 Steam consumption (ton/batch) 0.9 1.8 Electric power (kw) 7.5 15 Water use (ton/batch) 3.5-4 7-8 Air pressure (kg/m2) 5 5 Max. operating pressure (Mpa) 0.3 0.3 Machine width (L x W x H mm) 3,400 x 3,700 x 3,300 3,400 x 3,700 x 3,300
ACE MACHINERY CO., LTD 14 l 15 Weight Reducing Machine ACE Package Dyeing Machine - Thanks to alkali weight reduction and forced circulation of fabric, no weight reduction deviation, quality stabilization, productivity improvement - Appropriate for demands for the diversification of fabrics, rationalization of process, stabilization of quality, productivity improvement - Appropriate for the diversification of fabrics, showing characteristics of fabrics effectively according to type and use of fabric - Low-liquor ratio dyeing minimized water use, cooling water use, volume of steam, dye use, chemical use, power use. And the flow control valve, directional control valve, method of preparing dissolution achieved high quality dyeing and resource conservation - The Type L is mainly applied to corn, cheese, and warp beam. And the Type S is mainly applied to corn, cheese, lose, and top hank and is also effective for dying tapes, non-woven fabrics, etc - The internal heat-exchange coil helps achieve high efficiency and save space - The lives of electric devices are elongated by continuous motor operation without dead time and the irregularity of color is minimized since the reverse flow increases the number of circulations ACE - SA200 ACE - SA400 ACE - SA600 Loading capacity (kg) 150-200 300-400 500-600 Volume of dyeing solution (liters) 1,200-1,500 2,400-3,000 3,500-4,200 Steam consumption (ton/batch) 0.08 0.16 0.24 Cooling water consumption (ton/batch) 1 2 2.2 Electric power (kw) 11.258 22.5 30 Volume of backwash recovery pond (litres) 1,300 2,600 3,800 Size of package (CBM) 22 32 40 Max. operating temperature ( C) 98 Approx. fabric speed (m/min) 100-300 Heating rate (min) 5( bar saturated steam) Cooling rate (min) 2( bar 20 C cooling water) Cooling method Direct cooling - Even under low-liquor ratio dying, the possibility of inequality is eliminated by minimizing the flow speed difference between the upper part and lower part of the spindle ADPD - 1 ADPD - 2 ADPD - 3 ADPD - 4 ADPD - 5 ADPD - 6 Capacity (kg) 50 100 200 300 500 1,000 Liquid ratio 1:6-9 Electric power (kw) 9 16.5 24 31.5 46.5 93.5 The number of cheese corns (1.4kg cheese corn) 35 77 147 217 357 714 Max. operating pressure (Mpa) 0.4 The number of axles 5 11 21 31 51 102 Lose 50 100 200 300 500 1,000 Heating capacity 20 C ~ 135 C, 15 ~ 20min Steam pressure required (kg/cm2) 6 Cooling capacity 135 C ~ 80 C, 15 ~ 20min by 20 C cooling water Max. operating temperature ( C) 135 Max. operating pressure (kg/cm2) 5
ACE MACHINERY CO., LTD 16 l 17 Continuous washing Range ACE Turing Machine - Expanded fabrics are put into the machine and the rope shaped fabrics are washed in the water. Then they go through the scutcher, and the expanded fabrics are washed again and neutralization treatment is performed - Other fabrics such as polyester, cotton, union goods, knit, etc. are used - Prevention of migration through differentiation between cold water bath and hot water bath Turing Machine (only for Circular Knit Fabric) Use Nylon, knit, span Approx. fabric speed (m) 100 Electric power (kw) 15.75 Machine width (L x W x H mm) 1,500 x 3,750 x 5,400 Approx. fabric speed (m/min) 60 Steam consumption (ton/batch) 0.8-1 Electric power (kw) 60 Water consumption (l/batch) 5,000-7,000 Air pressure (kg/m2) 5 Machine width (L x W x H mm) 35,000 x 3,200 x 5,000
ACE MACHINERY CO., LTD 18 l 19 ACE Relaxer Machine Vacuumsetter - Fabrics are transferred tightly making contact with the structure of the drum (500ф) this design is supposed to lower tension and prevent grey creases caused by sudden contraction - Prevention of selvage curling caused by tension - It is easy to install it using a tension adjusting device (with this, no tension is possible) Model YHC - B300 YHC - B400 YHC - B500 YHC - B700 YHC - B1000 Approx. fabric speed (m/min) 20-60 Steam consumption (ton/batch) 0.2 Electric power (kw) 13 Water consumption (l/day) 8,000-9,000 Air pressure (kg/m2) 5 Machine width (L x W x H mm) 3,000 x 3,000 x 2,000 Capacity (kg) 300 300 500 700 1,000 Tank Size (mm) ф1,250 x 2,440 ф1,350 x 2,440 ф1,550 x 2,440 ф1,550 x 3,050 ф1,750 x 3,050 Use, Vacuuming (cm Hg) 60-72 60-72 60-72 60-72 60-72 Use, Temp ( C) 130 130 130 130 130 Motor (kw) 7.5 7.5 11 11 15 Machine width (L x W x H mm) 7,200 x 1,700 x 1,800 7,200 x 1,800 x 1,800 7,400 x 2,000 x 1,900 8,000 x 2,000 x 1,900 9,000 x 2,150 x 2,200
ACE MACHINERY CO., LTD 20 l 21 Boil off Range for Relaxing, Desizing and Scouring - Tensionless hanger type relaxing zone : Tensionless hanger type boil off range, special nozzle, heavy-duty circulating device of high-pressure pump, bar rotating device, attachment conveyor, safely casing within the boil off bath, driving accuracy, automatic heat exchanger, and free adjustment of detention amount(200 ~ 800m/bath) - Automatic water level regulator : Automatic water supply system and overflow control - Automatic nozzle adjusting device : Nozzle adjusting devices can be selected according to kinds of cloth - Automatic speed control by inverter : Speed control by inverter - Automatic cloth inspection device : Automatic cloth inspection device at a discharging part and interlocking system - Minimum use of water : Effective rinsing bath design and counter flow device Model PYT - RE6500L PYT - RE7000L PYT - RE8000L Machine Speed (Max. m/min) 60 70 80 Fabric Capacity (m/bath) 150-400 200-600 250-800 Power (kw/hr) 66 70 75 Dimension (L x W x H mm) 18,155 x 4,600 x 5,000 20,755 x 4,600 x 5,000 21,755 x 4,600 x 5,000
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