Aerosol Inlet Dryer User s manual Part Number: AE33-AEDN User's manual Version 1.5 December 2015 1/30
Aerosol Inlet Dryer User s manual Version 1.5, December 2015 Copyright 2015 Aerosol d.o.o. Magee Scientific, All Rights Reserved. Licensed OEM distributors only are allowed to use the contents of this manual with their own names, trademarks and logos for branding purposes and the distribution of Aerosol inlet dryers. The text may not be modified without the prior written permission of Aerosol d.o.o. and must include the copyright notice in italics above on all copies. Aerosol d.o.o. Kamniška 41 SI-1000 Ljubljana Slovenia, Europe tel: +386 1 4391 700 fax: +386 59 191 221 www.aerosol.eu Magee Scientific Corporation 1916A M. L. King Jr. Way Berkeley CA 94704 USA tel: +1 510.845.2801 fax: +1 510.845.7137 www.magescientific.com User's manual Version 1.5 December 2015 2/30
TABLE OF CONTENTS 1 INTRODUCTION... 4 1.1 Unpacking the equipment... 4 1.2 Intended use and description of the instrument... 5 1.3 Technical specification... 6 External pump specification... 7 1.4 Dryer performance... 8 2 IDENTIFICATION, SAFETY NOTES and LABELS... 10 READ THIS CHAPTER VERY CAREFULLY BEFORE OPERATING THE EQUIPMENT... 10 2.1 Instrument identification label... 10 2.2 Safety notes and labels... 10 3 INSTALLATION... 13 3.1 Wall-mounting... 13 3.2 Chassis grounding... 14 3.3 Air tubing connection... 15 3.4 Vacuum pump connection... 18 3.5 AC/DC power supply connection and RS232 interface... 19 4 USER INTERFACE, SETTINGS and OPERATION... 20 4.1 User interface... 20 DISPLAY... 20 STATUS LED... 21 4.2 Connecting to AE33 Aethalometer... 21 4.3 Connecting to External Datalogger or PC... 21 4.4 Dual dryer installation... 22 5 MAINTENANCE... 23 5.1 Dryer membrane tube replacement... 24 6 TECHNICAL SUPPORT and CONTACT INFORMATION... 28 User's manual Version 1.5 December 2015 3/30
1 INTRODUCTION Read this User s manual carefully before operating the instrument. 1.1 Unpacking the equipment The Aerosol Inlet Dryer package includes: Aerosol Inlet Dryer with 2 wall-mount brackets (AEDN 0 01 016/AEDN 0 01 017) Black conductive sample line tubing (M4997) USB type power supply (AEDN 1 98 001 (EU)/AEDN 1 98 002 (US)) USB supply cord (M5395) Serial communication cable (TM P SER) User s manual Photo all components labeled to be added. If any of the above items are missing, please inform immediately your authorized distributor. User's manual Version 1.5 December 2015 4/30
1.2 Intended use and description of the instrument Drying an aerosol sample stream is necessary in locations where the ambient air has high Relative Humidity. This improves the accuracy and reproducibility of the scientific measurement, and protects the measuring equipment from water condensation. If an ambient air stream of high dewpoint (condensation temperature) is brought into an equipment room which is chilled by air-conditioning, water can condense in the sample tubing and also in any measuring instruments. This condensation of water will completely invalidate the accuracy of the aerosol measurement, and will usually also cause serious damage to the measuring instruments. This problem can be eliminated by removing the water vapor from the sample stream using a Nafion membrane based drier. The Magee Scientific aerosol inlet stream dryer uses this technology to reduce the dewpoint of an air stream by up to 14 C at a flow rate of 5 LPM. The World Meteorological Organization (WMO) recommends that all aerosol measurements should to made at a Relative Humidity below 40 % for best accuracy (WMO/GAW 2003). The Magee Scientific aerosol stream dryer operates using a Nafion membrane to remove water vapor from the sample stream by permeation to an outer space maintained at a low absolute pressure by means of a vacuum pump which is provided. The Nafion membrane is selective for water vapor and this process does not affect any of the aerosol particles physical properties. Reference Aerosol measurement procedures Guidelines and recommendations. September 2003. World Meteorological Organisation Global Atmosphere Watch. User's manual Version 1.5 December 2015 5/30
1.3 Technical specification Supply: USB powered ; 5 V ; 200 ma; Mechanical data: Chassis material: Aluminum Length: 82 cm / Diameter: 11 cm Weight: 4.55 kg Environmental operating conditions: Indoor use only; environmental protection IP X0 (ordinary equipment) Temperature range: 10 40 C; Temperature measurement accuracy: 0.2 C Relative humidity range: non-condensing; Relative humidity measurement accuracy: 2 %; Drying efficiency: 14 C @ input dew point temperature 22 C Particle loss: < 2 % Air Connectors: Sampling air: inlet / outlet type ¼ NTPF Purge air, vacuum pump connection: 1/8 NTPF Sample air flow: up to 5lpm; Purge air flow: 4 lpm Drying pressure: -700 mbar Electrical connectors: USB Type B (for power supply only) RS232 serial interface for data export Chassis functional grounding User interface: Display: 4 x 20 alphanumeric character display LED indicator: Green, Yellow, Red Vacuum gauge / Vacuum adjusting control User's manual Version 1.5 December 2015 6/30
External pump specification Supply: N838.1.2.KN.18 230V/50 Hz (EU) Manufactured by KNF N838.1.2.KN.18 115V/60 Hz (US) Manufactured by KNF Technical data: Delivery: 37 LPM free air: (5 LPM at vacuum 300mbar abs.) Vacuum: 100 mbar abs Dimensions: 402x121x110 mm Weight: 6.8 kg Performance characteristic: User's manual Version 1.5 December 2015 7/30
1.4 Dryer performance Humidity is defined by the dew point temperature or the combination of relative humidity (RH) and temperature (T). The dewpoint temperature can be approximated using the following equation: T dp = 243.5 17.67 T + (243.5 + T) ln(rh 100) 17.67 243.5 (243.5 + T) ln(rh 100) where T is the temperature in K and RH is the relative humidity reported in %. The dryer performance depends on the RH of the inlet air. The reduction in dew point temperature is shown in Figure 1. Figure 2 shows the RH of the outlet air as a function of inlet humidity. 15 10 dtdp 5 Tin (deg. C) 10 20 30 40 0 0 5 10 15 20 25 30 35 40 Tdpin LED indicator Figure 1. Reduction in dew point temperature as a function of inlet air humidity. dtdp = reduction of sample air dew point temperature, Tdpin = dew point temperature of inlet air, Tin = temperature of inlet air. 100 80 60 Tin (deg. C) 10 20 30 40 Tout=20 RHout 40 20 0 0 20 40 60 80 100 RHin Figure 2. Relative humidity of the outlet air as a function of inlet humidity. RHout = relative humidity of outlet air, RHin = relative humidity if inlet air, Tin = temperature of inlet air, Tout = temperature of outlet air. User's manual Version 1.5 December 2015 8/30
Dryer performance table: Tdp_out versus Tdp_in Tdp_in Tin=0 C Tin=5 C Tin=10 C Tin=15 C Tin=20 C Tin=25 C Tin=30 C Tin=35 C -5-19 -17-16 -14-13 -11-10 -8-4 -18-16 -15-13 -12-10 -9-7 -3-17 -16-14 -13-11 -10-8 -7-2 -16-15 -13-12 -10-9 -7-6 -1-16 -14-13 -11-10 -8-7 -5 0-15 -14-12 -11-9 -8-6 -5 1 / -13-11 -10-8 -7-5 -4 2 / -12-11 -9-8 -6-5 -3 3 / -11-10 -8-7 -5-4 -2 4 / -11-9 -8-6 -5-3 -2 5 / -10-8 -7-5 -4-2 -1 6 / / -8-6 -5-3 -2 0 7 / / -7-5 -4-2 -1 1 8 / / -6-5 -3-2 0 1 9 / / -5-4 -2-1 1 2 10 / / -5-3 -2 0 1 3 11 / / / -2-1 1 2 4 12 / / / -2 0 1 3 4 13 / / / -1 0 2 3 5 14 / / / 0 1 3 4 6 15 / / / 0 2 3 5 6 16 / / / / 3 4 6 7 17 / / / / 3 5 6 8 18 / / / / 4 6 7 9 19 / / / / 5 6 8 9 20 / / / / 6 7 9 10 21 / / / / / 8 9 11 22 / / / / / 9 10 12 23 / / / / / 9 11 12 24 / / / / / 10 12 13 25 / / / / / 11 12 14 26 / / / / / / 13 14 27 / / / / / / 14 15 28 / / / / / / 14 16 29 / / / / / / 15 17 30 / / / / / / 16 17 31 / / / / / / / 18 32 / / / / / / / 19 33 / / / / / / / 20 34 / / / / / / / 20 35 / / / / / / / 21 User's manual Version 1.5 December 2015 9/30
2 IDENTIFICATION, SAFETY NOTES and LABELS CAUTION! READ THIS CHAPTER VERY CAREFULLY BEFORE OPERATING THE EQUIPMENT 2.1 Instrument identification label 2.2 Safety notes and labels Instrument operation Read this User s manual BEFORE operating the instrument. INCORRECT instrument operation or use by persons who do not have suitable qualifications, technical skills or practical experience can be DANGEROUS for the operator and could damage the unit itself. Keep the equipment away from dust, liquids and heat. User's manual Version 1.5 December 2015 10/30
Electric shock Use ONLY the USB power supply adapter and USB supply cord (AEDN 1 98 001 (EU)/AEDN 1 98 002 (US) ) specified by the manufacturer and supplied with the equipment (see below). CHECK the USB power supply and the USB supply cord ANNUALLY. If either is DAMAGED, stop using the equipment and contact your authorized representative. AC/DC power supply with USB A in- case output connector Use only an AC/DC power supply (AEDN 1 98 001 (EU)/AEDN 1 98 002 (US)) with a USB connector molded into the case; a rating of 5 VDC at 1000 ma; and recognized safety approvals. Examples are shown below with EU, US and UK type AC plugs. Examples of different AC/DC USB power supply adapters (with EU, US and UK type of AC plug) User's manual Version 1.5 December 2015 11/30
USB supply cord Use a shielded USB supply cord (M5395) with A and B connectors, maximum length 3 m, with EMC ferrites on both sides. Fire and explosion NEVER install the instrument in explosion-risk areas and never use the equipment near flammable substances. Instrument overheating ALWAYS assure the instrument operates under proper operating ambient conditions. NEVER install the instrument in spaces with limited air circulation. Instrument service and repair UNAUTHORIZED service or repair procedures WILL VOID THE WARRANTY. The equipment can only be serviced, repaired or modified by authorized personnel. Please contact your authorized representative if you encounter any problem with the equipment. Please make sure to have the equipment checked regularly for technical safety. These requirements are represented by the label attached to the equipment: User's manual Version 1.5 December 2015 12/30
3 INSTALLATION 3.1 Wall-mounting Mount the Aerosol Inlet Dryer on a wall or other support framework using the two brackets (AEDN 0 01 016/AEDN 0 01 017) which are included in the package. Use appropriate screws and/or inserts for solid walls, gypsum-board walls, or metal framing. The dryer may be mounted horizontally or vertically, but the display should be easily readable. Wall-mount installation User's manual Version 1.5 December 2015 13/30
3.2 Chassis grounding Connect the chassis to the nearest available protective grounding point ( earth ) as shown below. This is required for EMC immunity and electrostatic protection. Always use green/yellow cable with a minimum gauge of 1,5mm 2 (15 AWG) for the grounding connection. Ensure the grounding wire to be connected to the nearest available protective grounding point User's manual Version 1.5 December 2015 14/30
3.3 Air tubing connection The equipment is supplied with several meters of black conductive sample line tubing (M4997) designed to minimize electrostatic particle losses in the sampling system. Keep the sampling line as short as possible. Never use tubing made from non-conductive material. Connect the tubing as shown below. Sample air in Aerosol Inlet Dryer Vacuum pump Sample air out Purge air Vacuum pump AE33 Schematics of the Aethalometer AE33/Aerosol Inlet Dryer/Pump installation User's manual Version 1.5 December 2015 15/30
Connecting Aerosol Inlet Dryer to the Magee Scientific Aethalometer AE33 User's manual Version 1.5 December 2015 16/30
When installing the sample line, avoid sharp bends or long horizontal runs with the sample tubing as either of these conditions can promote particle losses in the sample tube. The dryer should be mounted as close as possible to the point where the inlet tube enters the monitoring station to avoid water condensation in the inlet tube. The aerosol sample inlet in the ambient air should be made in such a way so avoid all possibility of entry of water (rain, spray, etc.) into the inlet. Liquid water can damage the membrane in the dryer. User's manual Version 1.5 December 2015 17/30
3.4 Vacuum pump connection The dryer performance is controlled by the pressure difference created by the external vacuum pump. The optimum pressure is -700 mbar. Adjust the vacuum by rotating the VACUUM ADJUSTMENT screw and by observing the value on the VACUUM METER. Side view: Vacuum meter controller User's manual Version 1.5 December 2015 18/30
3.5 AC/DC power supply connection and RS232 interface The humidity measurements on the inlet and outlet of the dryer are reported on the LCD screen. The dyer should be connected to the 5 VDC power supply through a USB cable. Connect the AC/DC power supply with the USB cable from the USB A in-case output connector on the power supply, to the USB B connector on the instrument. The Aerosol Inlet Dryer can be connected to a PC or data logger via the RS-232 COM port. The dryer data (relative humidity and temperature) are streamed over the RS232 interface. Side view: USB power connector (bottom) and RS-232 serial communication connector (top) User's manual Version 1.5 December 2015 19/30
4 USER INTERFACE, SETTINGS and OPERATION 4.1 User interface DISPLAY The user interface is composed of a simple 4 line dot matrix display which shows the Relative Humidity RH in %, the Temperature T in C and the Dewpoint in C of the air on the Inlet and Outlet side of the dryer. Front view: main display of the Aerosol Inlet Dryer with 3-color LED indicator An example of the data screen might show: RH (%) T( C) Tdp( C) INLET 90 25 23 OUTLET 40 25 11 User's manual Version 1.5 December 2015 20/30
STATUS LED The Dryer operation status is shown by a 3-color LED indicator. Optimal conditions are shown by a GREEN color, signifying that the difference between inlet and outlet dewpoint is greater than 10 C. Adequate conditions are shown by a YELLOW color, indicating a dewpoint reduction between 5 and 10 C. If the display color is RED, the difference between inlet and outlet dewpoint is less than 5 C and there may be a functional problem with the dryer hardware or its installation. Green dtdp > 10 C Yellow dtdp > 5 C Red dtdp < 5 C 4.2 Connecting to AE33 Aethalometer Connect the Dryer with a standard serial cable to one of the COM ports on the back of the AE33. In the AE33 s screen commands Operation/Advanced/External devices, select the option Aerosol inlet dryer for the appropriate COM port. 4.3 Connecting to External Datalogger or PC Connect a standard (male/female, NOT null-modem ) RS232 cable between a PC or external data logger and the Aerosol Inlet Dryer. Data will be transmitted using the following RS232 communication parameters: Baud Rate = 115.2 Kbaud Data Bits = 8 Stop Bits = 1 Parity Bits = None Hardware handshake = None User's manual Version 1.5 December 2015 21/30
Sample Purge Dryer Purge Dryer Aerosol Inlet Dryer 4.4 Dual dryer installation For greater efficiency under extreme conditions, it is possible to operate two dryers in series as shown below. This configuration will meet World Meteorological Organization/Global Atmosphere Watch guidelines for aerosol sampling and analysis in tropical environments. For sample air at 35 C with RH=100 % we obtain relative humidity of 40 % at 22 C after 2 stage drying. Inlet Monitoring station Vacuum pump #1 Vacuum pump #2 AE33 Serial installation of two Aerosol Inlet dryers in order to achieve greater drying efficiency under extreme conditions User's manual Version 1.5 December 2015 22/30
5 MAINTENANCE The Aerosol Inlet Dryer should be maintained regularly. We recommend the following schedule for regular maintenance, which can be performed by skilled user. Maintenance activity Cleaning with dry cloth Maintenance period As needed ** Inspect the sample line tubing (M4995) Monthly Inspect the AC/DC power supply (AEDN 1 98 001 (EU)/AEDN 1 98 002 (US)) Inspect the USB cable (M5395) Measure the instrument s grounding connection Change by-pass cartridge filter (M8072) Change membrane tube (MD700) Annually Annually Annually As needed, expected to last 2 years As needed*, expected to last 2 years * Change membrane tube if dryer performance is reduced (compare actual performance with the Dryer performance table) ATTENTION: Any water intake can permanently damage Nafion membrane. Damage due to water intake into the instrument is not covered by the warranty! Do not place the instrument in the direct flow of the air-conditioner. User's manual Version 1.5 December 2015 23/30
5.1 Dryer membrane tube replacement If status indication LED in the front plane of the dryer permanently turns RED, the difference between inlet and outlet dew point is less than 5 C and there may be a functional problem with the dryer hardware or its installation. In case of option 1 (functional problem) most probably: - Nafion membrane tube is worn out, or - Nafion membrane was flooded and automatically became damaged. If the membrane was flooded, the dryer can no longer be user and needs immediate replacement. If the membrane is worn out, user should schedule the replacement in short time period. Replacement procedure is easy and can be done on site by technician with basic technical skills. Complete replacement program is described in great detail below. Materials and tools - Aerosol inlet drier (AID) - Replacement membrane tube kit (with sensors and tubing) - 2 mm Allen key - Flat blade screwdriver Membrane tube reinstallation procedure 1. Preparation a. Uninstall AID b. Put AID on flat clean surface 2. Housing tube removal a. Unscrew 3 radial nuts on the housing tube User's manual Version 1.5 December 2015 24/30
b. Unscrew 2 axial nuts on the top plate 3. Pull out the housing tube 4. Disconnect tubes and cables a. Disconnect vacuum tube b. Disconnect purge air tube c. Disconnect inlet board cable 5. Pull out inlet board module, remove the cable User's manual Version 1.5 December 2015 25/30
6. Pull membrane tube from the housing Membrane tube installation procedure 1. Push in new membrane tube. Take care to align the vacuum adjust valve in line with pressure gauge 2. Push in inlet board module 3. Reconnect tubes and cables a. Reconnect vacuum tube b. Reconnect purge air tube c. Reconnect inlet board cable User's manual Version 1.5 December 2015 26/30
4. Replace housing tube 5. Housing tube installation a. Align the housing tube and screw 2 axial nuts on the top plate b. Align the housing tube and screw 3 radial nuts on the housing tube User's manual Version 1.5 December 2015 27/30
6 TECHNICAL SUPPORT and CONTACT INFORMATION Please contact the service department through our web sites (Service & Support): www.mageescientific.com or www.aerosol.eu Aerosol d.o.o. Kamniška 41 SI-1000 Ljubljana SLOVENIA EUROPE fax: +386 59 191 221 www.aerosol.eu In the US, please contact: Magee Scientific Corporation 1916A M.L. King Jr. Way Berkeley CA 94704, USA fax: +1 510 845 7137 www.mageescientific.com Distributor responsible for your country is: User's manual Version 1.5 December 2015 28/30
Aerosol Inlet Dryer User s manual Version 1.5, December 2015 Copyright 2015 Aerosol d.o.o. Magee Scientific, All Rights Reserved. Licensed OEM distributors only are allowed to use the contents of this manual with their own names, trademarks and logos for branding purposes and the distribution of Aerosol inlet dryers. The text may not be modified without the prior written permission of Aerosol d.o.o. and must include the copyright notice in italics above on all copies. Aerosol d.o.o. Kamniška 41 SI-1000 Ljubljana Slovenia, Europe tel: +386 1 4391 700 fax: +386 59 191 221 www.aerosol.eu Magee Scientific Corporation 1916A M. L. King Jr. Way Berkeley CA 94704 USA tel: +1 510.845.2801 fax: +1 510.845.7137 www.magescientific.com User's manual Version 1.5 December 2015 29/30
User's manual Version 1.5 December 2015 30/30