DOWNSTREAM EQUIPMENT 2017 www.dalgakıran.com
Dalgakıran was founded in Istanbul in 1965. Today after 50 years of business experience Dalgakıran is one of the biggest leading air compressor manufacturers in Europe and Asia. Today, Dalgakıran exports to more than 130 countries each year. DALGAKIRAN is one of the leading companies in the compressed air sector with its progressive technology, high performance products and customer satisfaction policy. DALGAKIRAN is specialized in the compressed air sector, offering a wide range of products to the customers. We produce heavyduty reciprocating & rotary screw air compressors, reciprocating & rotary screw booster compressors, oilfree air compressors, starting air compressors for marine test facilities and power station applications, pneumatic conveying compressors, air receivers, every kind of compressed air dryers, air filters and compressor room management systems to our customers and business partners in compressed air sector. 4
Dalgakıran is a company that continuously grows and believes in innovation and improvement. Being open to opportunities and collaboration, acting quickly and leading the compressed air sector with its organizational structure are the distinctive corporate characteristics of Dalgakıran. Dalgakıran is a growing technologybased company that manages change and ability with its human resources, responds to challenges with the power of knowledge, belief and hard work, and deals with uncertainty and threats in the business world with its decisive and dynamic management style. 5
Kilometre Taşlarımız Dalgakıran was founded in 1965 in Istanbul Karakoy by Omer Dalgakıran. 1965 Started manufacturing of reciprocating compressors. 1969 Company moved to Topkapi Istanbul. 1979 New single&double stages and medium pressure reciprocating compressors are started to manufacture. 1982 Second generation took over the management. 1987 2003 As a result of rapid growth in both domestic and export market, 2nd factor with 8500 m 2 area was opened. 2004 HERTZ Kompressoren GmbH was founded in Germany. 2005 DALGAKIRAN UKRAINE LLC, was founded in Ukraine. 2007 DALGAKIRAN R&D department was established to invest in technological products. Oil free compressor production was started. 2008 The 3rd facility with 6000 m² area added. 6
Besides the Topkapı facility, IMES facility is opened in Istanbul. 1988 All production facility moved to IMES. Production area increased to 2500 m 2. The first screw compressor was manufactured. 1991 6000 m 2 Sancaktepe factory was builded. Low Pressure piston compressors for cement industry were started to manufacturing. 1998 Both Screw and Piston compressor manufacturing capacities increased and series were completed. Booster compressors for PET blowing application were started to manufacturing. 2000 ZAO DALGAKIRAN was founded in Russia. 2001 2010 3 stage medium pressure piston compressors and screw mobile compressors started to manufacturing. 2015 Dalgakıran celebrated its 50th anniversary as one of the leading compressor manufacturers in the world. 2017 DALGAKIRANIHI join venture is established with IHI to manufacture centrifugal compressors in Turkey. 2017 HERTZ KOMPRESSOREN USA Inc. was founded in America. 7
product index DOWNSTREAM EQUIPMENTS DRYAIR DK SERIES 1011 DK HP SERIES 1213 DMD SERIES 1415 DA SERIES 1617 DBP SERIES 1819 GO SERIES 2021 F SERIES 2223 ELM SERIES 2425 HGO SERIES 2627 G WS SERIES 2829 F WS SERIES 3031 DNG SERIES 3234
Refrigerated Type Dryair DK Compressed Air Dryers Dryair DK 10 / 20 / 30 / 40 / 50 / 60 / 70 / 80 / 90 / 100 / 110 / 120 / 130 / 140 / 150 / 160 / 170 / 180 / 190 / 200 / 210 / 220 / 230 / 240 / 250 / 260 Dalgakıran Dryair DK series clean and dry the compressed air, till the dewpoint reaches to +3 0 C. Integrated 2 air filters clean compressed air till 0,01 micron particle size and 0,01 mg/m 3 max. oil carryover. > REFRIGERATED TYPE DRYAIR DK COMPRESSED AIR Dryers * 3 C pressure dew point * Very Low Pressure Drop * Designed for Tropical Conditions * Dryer easily runs at 60 C Max. Inlet Temp. and 50 C Ambient Temp.due to R134a refrigerant (all through the range) and oversized condenser. > ALUMINUM HEAT EXCHANGER IS STANDARD (from DK 40) Very Low Pressure Drop (100mbar), High Efficiency (3 C real pressure dew point) > EASY TO ACCESS Easy to access in to the cooling components in seconds by the help of screw free panels and plastic handles. > COMPACT DESIGN As the canopy of the dryer is designed not to leave any unused space inside, DK series cover minimal space where they are placed. > SCROLL COMPRESSORS (from DK 140) Scroll Compressors which are energy efficient and durable against liquid shocks are employed. > ELECTRICAL WIRES ARE SEPARATED FROM REFRIGERANT SIDE > ENERGY SAVING DEVICE Digital Controller with a lot of economy features and alarm capabilities is standard for all 3Ph dryers (Dryair DK 140 and up) No electrical wires are inside the refrigerant side of the dryer. Electrical Box has an external cover which has an access from the outside of the dryer. No need to open dryer panels to go into the electrical box. 10
Refrigerated Type Dryair DK Compressed Air Dryers TECHNICAL DATA MODEL Voltage Capacity (m 3 /h) Connection Size Refrigerant Maximum Working Pressure (bars) Maximum Maximum Ambient Temperature ( 0 C) ( 0 C) Filters Length (mm) (mm) Height (mm) 230/1/50 21 1/2 R134a 16 50 60 Included 413 363 557 230/1/50 35 1/2 R134a 16 50 60 Included 413 363 557 230/1/50 50 1/2 R134a 16 50 60 Included 413 363 557 230/1/50 87 3/4 R134a 16 50 60 Included 473 453 832 230/1/50 130 3/4 R134a 16 50 60 Included 473 453 832 230/1/50 170 3/4 R134a 16 50 60 Included 473 453 832 230/1/50 198 11/2 R134a 16 50 60 Included 553 503 874 230/1/50 283 11/2 R134a 16 50 60 Included 553 503 874 230/1/50 354 11/2 R134a 16 50 60 Included 553 503 874 230/1/50 467 2 R134a 16 50 60 Included 678 648 1157 230/1/50 588 2 R134a 16 50 60 Included 678 648 1157 230/1/50 825 2 R134a 16 50 60 Included 948 728 1370 230/1/50 1100 2 R134a 16 50 60 Included 948 728 1370 400/3/50 1310 3 R134a 16 50 60 Included 948 798 1460 400/3/50 1628 3 R134a 16 50 60 Included 948 798 1460 400/3/50 2200 3 R134a 16 50 60 Included 1163 778 1725 400/3/50 2620 3 R134a 16 50 60 Included 1163 778 1725 400/3/50 3144 DN100 R134a 16 50 60 Not Included 1397 847 1770 400/3/50 3696 DN100 R134a 16 50 60 Not Included 1397 847 1770 400/3/50 4800 DN100 R134a 16 50 60 Not Included 1467 1077 1930 400/3/50 5522 DN100 R134a 16 50 60 Not Included 1467 1077 1930 400/3/50 6584 DN150 R134a 16 50 60 Not Included 2188 1062 1925 400/3/50 7434 DN150 R134a 16 50 60 Not Included 2188 1062 1925 400/3/50 8496 DN150 R134a 16 50 60 Not Included 2697 897 1975 400/3/50 9912 DN200 R134a 16 50 60 Not Included 2697 897 1975 400/3/50 11800 DN200 R134a 16 50 60 Not Included 2550 1550 2100 1. Capacity is given at atmospheric pressure at 20 C (ISO 1217) in accordance with norms ISO 718385731 and Pneurop 6611 (7 bar 35 C IN25 C ambient, 27 C dew point) 2. DALGAKIRAN reserves its rights to changes the specifications without any prior notice. Example for choosing the correct air dryer model; 30 30 If compressor delivers 200 m3 / h at 6 bars, the dryer inlet temperature is 40 C and the ambient temperature is 30 C, please choose your dryer as follows; Dryer Capacity / 200 / 0.94 / 0.92 / 0.98 = 236 m3 / h F3 The correct dryer model for this application is DryAir DK 80 11
Refrigerated Type HIGH Pressure Compressed Air Dryers DK 33 HP / 38 HP / 54 HP / 87 HP / 135 HP / 190 HP / 218 HP / 256 HP / 355 HP / 412 HP / 461 HP / 577 HP / 705 HP / 904 HP / 1149 HP / 1305 HP / 1648 HP / 1873 HP / 2309 HP / 2444 HP / 2932 HP Dalgakıran Dryair DK HP series, dry the compressed air (up to 50 bar) till + 3 0 C dew point. DK HP series are used in many high pressure applications because of its reliable and user friendly design. REFRIGERATED TYPE HIGH PRESSURE COMPRESSED AIR DRYERS DK 33 HP DK 412 HP / 50 Bar DK 461 HP DK 2932 HP / 45 bar Inlet air 70 o C Ambiant 60 o C Automatic Drain / Timed Drain Pneumatic operated membrane valve (2) Condansate drain Ambient temperature until 20 o C Ambient temperature until +60 o C Water condenser Digital controller Micro processor Zero loss drain H W Front Side L 30 30 30 F3 12
Refrigerated Type HIGH Pressure Compressed Air Dryers TECHNICAL DATA m 3 /h POWER l/min (m 3 /h) (cfm) kw W L H 548 33 19 100 0.25 3/8 53 0.01 570 440 490 30 1 631 38 22 370 0.25 3/8 52 0.02 570 440 490 32 1 896 54 32 340 0.25 3/8 53 0.03 570 440 490 32 1 1444 87 51 370 0.28 3/4 52 0.02 760 490 530 54 1 2241 135 79 340 0.35 3/4 51 0.05 760 490 530 55 1 3154 190 112 410 0.58 3/4 53 0.06 760 490 530 57 1 3619 218 128 800 0.66 3/4 58 0.08 760 490 530 62 1 4250 256 151 980 0.8 1 59 0.13 780 575 730 88 1 5893 355 209 980 1.1 1 63 0.16 780 575 730 92 1 6839 412 242 980 1.3 1 63 0.22 780 575 730 92 1 VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. (**) Connection back side. TECHNICAL DATA m 3 /h m 3 /h POWER m 3 /min (m 3 /h) (cfm) kw W L H 8 461 271 980 _ 1.1 1 1/2 620 730 1040 129 1 10 577 339 980 _ 1.3 1 1/2 810 760 1300 168 1 12 705 415 980 _ 1.4 1 1/2 810 760 1300 225 1 15 904 532 2250 _ 1.9 1 1/2 810 760 1300 240 1 VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. or 400440V/3/50 60Hz. (**) Connection back side. TECHNICAL DATA m 3 /h m 3 /h POWER m 3 /min (m 3 /h) (cfm) kw W L H 19 1149 676 2250 _ 2.4 2 1/2 870 770 1500 278 2 22 1305 768 2250 _ 2.6 2 1/2 870 770 1500 295 2 27 1648 969 2250 _ 2.6 2 1/2 870 770 1500 348 2 31 1873 1102 5000 _ 3 2 1/2 1180 1070 1600 453 2 38 2309 1358 4800 0.7 4.3 2 1/2 1180 1070 1600 456 2 41 2444 1438 7000 1.0 5 2 1/2 1180 1070 1600 532 2 49 2932 1725 7000 1.0 5.6 DN60 1180 1070 1600 536 2 VOLTAGE: 400440V/3/50 60Hz. (**) Connection back side. REFRIGERANT: R134a between DK 33 HP and DK 1873 HP, R404a between DK 2309 HP and DK 2932 HP (*) Flow given at atmospheric pressure at 20 C (ISO 1217) in accordance with normes ISO 7183 85731 and Pneurop 6611Class 47 bar35 C IN 25 C ambient. 13
Dalgakıran Modular Type DMD Desiccant Air Dryers DMD 3 / 5 / 10 / 15 / 20 / 25 / 30 / 40 / 50 / 60 / 75 / 100 / 120 / 180 / 240 Dalgakıran DMD series desiccant air dryers (With their light weight modular design) bring a whole new concept in compressed air technology, offering total installation flexibility to meet specific needs. Dalgakıran s new Modular Desiccant Dryers are less than the half of the weight and size of a traditional twin tower design, allowing even the largest models to be easily moved through a standard doorway. > DMD MODULAR DESICCANT AIR DRYERS Dalgakıran s innovative Modular Air Dryers make it easier and more affordable than ever to deliver highquality compressed air for virtually wherever it s needed. Offered in a wide range of sizes from 50 m 3 /h to 400 m 3 /h, with the dew points of40 0 C to 70 0 C, they are packed with everything you need, requiring only air inlet/outlet connections. Dalgakıran proudly offers one of the lowest pressure drop desiccant dryers in ther world by the help of highly engineered inlet valve and purge manifold design. Small footprint, lightweight, advanced compact design Corrosion protected aluminum construction Hasslefree, reliable electronic controls Can be floor, bench or wall mounted Quite enough to be placed in any work environment Easy installation, easy maintenance The new Modular Desiccant Dryers combine proven traditional dryer principles with the latest technology to provide unsurpassed efficiency, flexibility and worldrenowned Dalgakıran reliability for your critical dry air applications. 14
Dalgakıran Modular Type DMD Desiccant Air Dryers TECHNICAL DATA MODEL SIZE (mm) (m 3 /min) (scfm) Length Height 5 3 1/2 320 310 560 15 80240V/5060Hz. 10 5 1/2 320 310 640 17 80240V/5060Hz. 20 10 1/2 320 310 910 23 80240V/5060Hz. 25 15 1/2 320 370 800 25 80240V/5060Hz. 35 20 1/2 320 370 1100 35 80240V/5060Hz. 45 25 1/2 320 370 1250 41 80240V/5060Hz. 50 30 1/2 320 370 1500 46 80240V/5060Hz. 70 40 11/2 430 430 1250 71 80240V/5060Hz. 85 50 11/2 430 430 1400 78 80240V/5060Hz. 100 60 11/2 430 430 1750 92 80240V/5060Hz. 130 75 11/2 570 430 1300 117 80240V/5060Hz. 170 100 11/2 570 430 1450 130 80240V/5060Hz. 200 120 11/2 570 430 1750 152 80240V/5060Hz. 300 180 11/2 710 430 1500 185 80240V/5060Hz. 400 240 11/2 850 430 1500 236 80240V/5060Hz. 15
DA Series Heatless Desiccant Air Dryers DA 130 / 185 / 250 / 300 / 360 / 440 / 575 / 680 / 850 1000 / 1250 / 1500 / 1800 / 2200 / 2700 / 3200 / 3600 4400 / 5000 / 6300 / 7200 / 8800 / 10800 Dalgakıran DA Heatless Desiccant Air Dryers provide constant 40 o C pressure dew point. These dryers are designed to supply clean and very dry compressed air for critical applications.prefilters and afterfilters are supplied along with Dalgakıran Heatless Air Dryers to keep the air stream clean and maintain the integrity of the desiccant medium. A very reliable electronic controller makes sure that the dryer operates perfectly all through the service life of the dryer. >PRINCIPLE OF OPERATION The twin tower design allows for continuous adsorption of water vapor from compressed air by using the hygroscopic desiccant with high crush strength and a high surface / volume ratio. Drying is accomplished by passing compressed air through one desiccant bed adsorbing moisture while the other is being simultaneously regenerated with the expanded purge air. Regeneration of desiccant is accomplished without the use of heat. The wet bed is dried by diverting a small portion of the super dry air from the outlet at near atmospheric pressure. The purge flow rate is adjustable to suit the specific outlet conditions (desired dewpoint). The super dry air flows in a counter direction through the wet bed, sweeping all the water vapour previously absorbed by the desiccant. DA ensures pressure equalization in the twin towers prior to switching. This prevents line surge and minimizes desiccant attrition. The tower being reactivated will be gradually repressurized at the end of its reactivation cycle before switchover take place. Purge flow and depressurization are in downward direction, counter flow to the drying air flow. > PLC IS STANDARD DA Desiccant Dryers has a very reliable electronic controller that makes sure that the dryer operates perfectly all through the servicelife of the dryer. Touch screen PLC is capable of showing the cycles as well as the valves which operate on real time. It also shows the dew point (if applicable). User friendly multilingual PLC helps the end users to understand the operation system and field issues easily. > ACTIVATED ALUMINA Dalgakıran uses a mixture of adsorption media in its heatless range of desiccant dryers to achieve consistent dewpoint. Activated Alumina, Molecular Sieve and Silica Gel are used in varying ratios depending on the application. 16
DA Series Heatless Desiccant Air Dryers TECHNICAL DATA MODEL (m 3 /min) (scfm) (mbar) Length Height Active Alumina 130 80 1 757 450 1315 110 43 230150/60Hz. 185 100 1 760 450 1567 130 48 230150/60Hz. 250 150 1 650 760 1589 160 77 230150/60Hz. 300 200 1 1/2 742 900 1615 215 85 230150/60Hz. 360 215 1 1/2 742 900 1615 215 90 230150/60Hz. 440 250 1 1/2 650 900 1792 340 124 230150/60Hz. 575 300 1 1/2 650 900 1990 450 192 230150/60Hz. 680 400 2 750 1000 2164 535 202 230150/60Hz. 850 500 2 800 1050 2303 700 265 230150/60Hz. 1000 600 2 860 1120 2397 785 364 230150/60Hz. 1250 700 DN 80 1010 1300 2310 980 407 230150/60Hz. 1500 800 DN 80 1010 1300 2547 1210 448 230150/60Hz. 1800 1000 DN 80 1010 1392 2415 1250 500 230150/60Hz. 2200 1250 DN 80 1110 1490 2482 1525 690 230150/60Hz. 2700 1500 DN 80 1210 1949 2245 1870 836 230150/60Hz. 3200 1750 DN 100 1210 1920 2460 2215 950 230150/60Hz. 3600 2000 DN 100 1210 1830 2596 2300 1130 230150/60Hz. 4400 2500 DN 100 1210 1920 2486 2800 1394 230150/60Hz. 5000 3000 DN 125 1350 1920 2960 3180 1640 230150/60Hz. 6300 4000 DN 150 1650 2500 2760 4000 2230 230150/60Hz. 7200 4500 DN 150 1650 2500 2924 4570 2624 230150/60Hz. 8800 5000 DN 150 1650 2500 3200 5585 2788 230150/60Hz. 10800 6000 DN 200 1720 2500 3720 6855 3100 230150/60Hz. 1 Micron particle removal & 0.5mg/m 3 oil removal 0,01 Micron particle removal & 0.01mg/m 3 oil removal 5 Micron particle removal (removes desiccant particles after For special requirements please contact Dalgakıran technical!department The dryers are designed according to Pneurop, conditions as per ISO7183 30 17
DBP Series Blower Purge Heated Desiccant Air Dryers DBP 850 / 1000 / 1250 / 1500 / 1800 / 2200 / 2700 / 3200 / 3600 / 4400 / 5000 / 6300 / 7200 / 8800 / 10800 Dalgakıran DBP Series Heated Desiccant Air Dryers provide 40 o C pressure dew point. A centrifugal blower and high efficiency heater eliminates the use of valuable compressed air to be used for desiccant regeneration. Prefilters and afterfilters are supplied along with Dalgakıran Heated Air Dryers to keep the air stream clean and maintain the integrity of the desiccant medium. A very reliable electronic controller makes sure that the dryer operates perfectly all through the service life of the dryer. >PRINCIPLE OF OPERATION The completely automatic drying system uses blower to pull ambient air and pass it through the heater. This hot High pressure switches and alarms Externally heated or heatless dryer functions integrated to the DBP dryer air stream flows opposite to drying flow direction. Hot Air above 200 0 C regenerates the moisture inside desiccant bed and strips it completely of all moisture. The advanced control system monitors the dew point and adjusts the heating / regeneration accordingly there by providing valuable energy savings. The heater circuit is completely insulated ensuring maximum heating efficiency. Dew point monitoring and control Computer Control Display Status Display Alarms Display Pressure Remote Start / Stop Low Pressure Alarm Minimum Pressure monitoring valve > NORMAL WORKING CONDITIONS 7 bar Inlet Pressure 35 o C Inlet Temperature 100 % Inlet Air rel. humudity Nominal pressure dew point is 40 o C Maximum working pressure 10 bar(g) > PLC IS STANDARD DBP Blower Purge Dryers has a very reliable electronic controller that makes sure that the dryer operates perfectly all through the servicelife of the dryer. Touch screen PLC is capable of showing the cycles as well as the valves which operate on real time. It also shows the dew point (if applicable). User friendly multilangual PLC helps the end users understand the operation system and field issues easily. 18
DBP Series Blower Purge Type Heated Desiccant Air Dryers > ACTIVATED ALUMINA Dalgakıran uses a mixture of adsorption media in its heatless range of desiccant dryers to achieve consistent dewpoint. Activated Alumina, Molecular Sieve and Silica Gel are used in varying ratios depending on the application. TECHNICAL DATA (m 3 /h) (mbar) (kw) kg 2 850 6,5 264 2 1000 7,5 364 DN80 1250 8 407 DN80 1500 10 443 DN80 1800 12 500 DN80 2200 17 690 DN80 2700 19 714 DN100 3200 20 790 DN100 3600 26 816 DN100 4400 28 1100 DN125 5000 33 1320 DN150 6300 35 1575 DN150 7200 40 1800 DN150 8800 56 2200 DN200 10800 75 2700 1 Micron particle removal & 0.5mg/m3 oil removal 0,01 Micron particle removal & 0.1mg/m3 oil removal 5 Micron particle removal (removes desiccant particles after For special requirements please contact Dalgakıran technical!department The dryers are designed according to Pneurop, conditions as per ISO7183 30 19
GO Series Compressed Air Filters GO 25 / 50 / 100 / 150 / 200 / 250 / 300 / 500 / 600 / 851 / 1210 / 1520 / 1820 / 2220 / 2700 The compressed air coming from the production line compressor may contain unwanted elements such as oil, dust and humidity. The air in the external environment will also affect the quality of the final product. This air must be filtered prior to the final stage of production. DALGAKIRAN COMPRESSED AIR FILTERS Dalgakıran GO Series Compressed Air Filters have been designed to answer the current requirements of compressed air filter world. It enables more comfortable usage for end user better endurance, higher efficency with lower pressure drop and more port size options. FEATURES The air filters have 4 ranges of efficiencies and 235 psi (16barg) 1/4 to 3 NPT/BSP pipe sizes. A protected auto float drain (2mm orifice) is standard for reliable removal of liquid contaminants. Zeroporosity aluminum and durable epoxy powdercoat finish, along with a corrosion resistant internal coating gives long service life. Filter combinations are configured to meet specific application requirements filter comply with PED and perform as per related ISO 8573 standards. These filters are equipped with differential pressure gauges for easy maintenance and energy efficiency. ELEMENT FEATURES Dalgakıran GO filters offers Superior protection from 1 micron to 0,01 micron. Durable element construction and efficient drain layer ensures continued performance after optimal element change. 1 Deep pleating also enables a lower pressure drop 2 Supreme collapse resistance due to usage of flutted stainless tube provides strength against pressure drops while improving the performance by passing air diagonally through the element. 3 PVC impregnated foam favours Water / Oil drainage 20
GO Series Compressed Air Filters TECHNICAL DATA MODEL SIZE Pressure MODEL (m 3 /min) (scfm) (barg) A C D GO 25 1/2 25 15 16 MO25 102 214,5 192,5 45 GO 50 1/2 50 30 16 MO50 102 214,5 192,5 45 GO 100 1/2 100 59 16 MO100 102 252,5 230,5 45 GO 150 1 150 88 16 MO150 123 297,5 270,5 45 GO 200 1 200 118 16 MO200 123 361,5 334,5 45 GO 250 1 250 147 16 MO250 123 401,5 374,5 45 GO 300 11/2 300 176 16 MO300 123 458 422,5 45 GO 500 11/2 500 294 16 MO500 123 488 452,5 45 GO 600 11/2 600 353 16 MO600 123 533 497,5 45 GO 851 2 851 500 16 MO851 160 622,5 581 45 GO 1210 2 1210 712 16 MO1210 160 692,5 651 45 GO 1520 3 1520 895 16 MO1520 194 725,5 669 45 GO 1820 3 1820 1070 16 MO1820 194 865 808 45 GO 2220 3 2220 1305 16 MO2220 194 919,5 863 45 GO 2700 3 2700 1588 16 MO2700 194 1063,5 1007 45 PRE SPECIFICATIONS FILTERING Grade Particle Removal (Micron) P 5 5 Initial pressure loss (mbar) 80 40 Pressure loss for element change (mbar) Element colour code 700 GREEN GENERAL PURPOSE X 1 0,5 80 80 700 BLUE OIL REMOVAL 0,01 0,01 80 100 700 RED ACTIVATED CARBON A 0,01 0,003 25 80 700 METAL SS INDICATOR TYPE Gauge with or without electrial contact DRAIN TYPE Electroadjustable External float type Zeroloss drain 3 Correction Factor For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above. 5) All filters are suitable for use with mineral and synthetic oils. 6) Gauge type pressure indicators are fitted to models GO25 to GO2700 as standard. 7) All filters are in confirmity with the Pressure Equipment Directive (97/23/EC) ORDERING The complete filter model number contains the size and grade, example 1 general purpose filter model GO250MX with replacement filter element model M0250X. 250 Represent 250m3 /h capacity and x represents the general purpose element. 21
F Series Flanged Housing Range Filters F 2400 / 3600 / 4800 / 7200 / 9600 / 12000 / 16800 / 19200 / 20400 / 27600 / 33600 The compressed air coming from the compressor may contain unwanted elements such as oil, dust and humidity. The air in the external environment will also affect the quality of the final product. This air must be filtered prior to the final stage of production. > FEATURES Elements are assembled by the help of a tie rod System. Two external float drains for excellent drainage Unique design for preseparation zone Strong welded design CE and ASME tanks available Design for easy element change from top flange > EXTERNAL FLOAT DRAIN Dalgakıran External Drain is designed to remove liquid condensation from collection points in a Compressed Air System. Durable epoxy powdercoat finish and corrosionresistant internal anodised coating for long service life. TECHNICAL DATA MODEL SIZE MODEL (m 3 /h) (m 3 A C D E 1/2 DN80 2400 40 M1200 2 450 1287 277 747 650 1/2 DN100 3600 60 M1200 3 450 1317 277 767 650 1/2 DN100 4800 80 M1200 4 530 1344 279 769 650 1/2 DN150 7200 120 M1200 6 580 1425 331 769 650 1/2 DN150 9600 160 M1200 8 650 1439 333 798 650 1/2 DN200 12000 200 M1200 10 750 1504 345 825 650 1/2 DN200 16800 280 M1200 14 800 1545 383 833 650 1/2 DN250 19200 320 M1200 16 850 1583 417 862 650 1/2 DN300 20400 340 M1200 17 850 1680 447 887 650 1/2 DN350 27600 460 M1200 23 850 1778 487 917 650 1/2 DN350 33600 560 M1200 28 850 1778 487 917 650 22
F Series Flanged Housing Range Filters SPECIFICATIONS Grade Particle Removal (Micron) PRE FILTERING P 5 5 GENERAL PURPOSE X 1 0,5 OIL REMOVAL 0,01 0,01 ACTIVATED CARBON A 0,01 0,03 DRAIN TYPE Electroadjustable External float type Zeroloss drain 80 80 80 25 Max.working pressure 16 16 16 16 Initial pressure loss (mbar) 40 80 100 80 Pressure loss for element change (mbar) 700 700 700 700 Element colour code GREEN BLUE RED METAL SS CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the below table by the correction factor corresponding to the working pressure. 3 NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above. 5) All filters are suitable for use with mineral and synthetic oils. 6) Other standards for flanged connections are available. 7) Direction of air flow, inside to out, through filter element 23
Mist Eliminator Compressed Air Filters ELM 150 / 300 / 600 / 800 / 1200 / 1600 / 2100 / 2750 / 4200 / 6000 / 8000 / 10000 / 12000 Mist eliminator capture the oil mist inside the compressed air. It s preferred because of the low pressure loss at high capacity applications. > APPLICATIONS INCLUDE Capturing oil fog, mist, or smoke from exhaust and pressure unloading vents on oil flooded compressors, vacuum pumps and blowers Any application requiring Low Delta P coalescing of large air volumes Vacuum Freeze Drying Vacuum Out Gasing Vacuum Coating Food Processing Nailers / Staplers Industrial Vacuum Processes Cement & Paper Processing > DESIGN Mist Eliminators are designed to meet the demand for: Efficient removal of oilmist carryover from piston or oil flooded rotary compressors Long service life Strength to withstand strenuous operating conditions Protection from oil slugs or compressor Air/ Oil separator failure > FEATURES Very Low pressure drop Large oil catching efficiency Easy field cleaning Positive sealing Orings Temperature (continuous) 4 C (40 F) min. 80 C (176 F) max. Auto Float Drain is Standard Multiple drain Style Options Available Pressure Rating of 14 barg (200 psig) Removal of particles down to 0.01 micron including coalesced liquid water and oil providing a maximum remaining oil aerosol content of 0.01 ppm Increased surface area in a given volume allows low velocity separation of ultra fine oil mist Elements are grounded to canister minimizing static electricity problems 24
Mist Eliminator Compressed Air Filters TECHNICAL DATA MODEL SIZE MODEL (m 3 /h) (scfm) A C D OE OE H 1/2 DN50 255 150 14 500 1003 209 459 203 103 305 330 1/2 DN50 510 300 14 500 1105 209 559 203 103 407 435 1/2 DN50 1020 600 14 500 1461 209 916 203 103 762 790 1/2 DN80 1360 800 14 500 1655 279 1084 203 103 915 950 1/2 DN80 2040 1200 14 600 1520 281 931 254 103 762 790 1/2 DN80 2720 1600 14 600 1671 281 1086 254 103 915 950 1/2 DN100 3570 2100 14 700 1575 335 953 300 129 762 790 1/2 DN100 4675 2750 14 700 1726 335 1100 300 129 915 950 1/2 DN150 7140 4200 14 800 1670 393 983 365 181 762 790 1/2 DN150 10200 6000 14 800 1925 393 1258 365 181 950 1045 1/2 DN200 13600 8000 14 850 2020 417 1277 386 233 1016 1045 1/2 DN250 17000 10000 14 1000 2118 417 1307 407 337 1016 1045 1/2 DN300 20400 12000 14 1000 2688 497 1847 437 337 1524 1550 CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the below table by the correction factor corresponding to the working pressure. DRAIN TYPE Electroadjustable External float type Zeroloss drain 3 Manual > MIST ELIMINATOR ELEMENT Ultra low pressure drop reduces energy costs. Positive gasket seals eliminate media bypass Filter change out differential 2.5 psig (170 mbar) True Air / Oil Separator Long service life 25
HGO Series High Pressure Range Compressed Air HGO 100 / 300 / 600 / 850 / 1200 / 1600 / 2500 / 3000 Dalgakıran High Pressure Range Compressed Air Filters are no welded design. As a result it is very strong and robust. Very thick wall thickness and Inhouse high pressure test facilities assure the performance. > FEATURES OF HIGH PRESSURE RANGE COMPRESSED AIR FILTERS Dalgakıran manufactures a line of High Performance Compressed Air Filters, Moisture Separators in two different range; 1) 50 bar Range made of Aluminum, No welding, strong and reliable design. 2) 350 bar Range made of Steel. No welding, and very reliable for High Pressure appilications. > ANODISED ALUMINUM DESIGN WITH HIGH PERFORMANCE All inner and outer surfaces of 50 bar Aluminum design Filters are Anodised, where 350 bar Carbon Steel design Filters are epoxy electro powder painted. TECHNICAL DATA MODEL MODEL (m 3 /h) (scfm) (bar) A C D 1/4 100 42 50 M25 113,4 115,4 25,75 155 1/2 300 125 50 M50 113,4 115,4 25,75 158,5 3/4 600 250 50 M100 109,4 115,4 32,25 207 1 850 350 50 M150 133 138 37,35 250 1 1200 500 50 M200 133 138 37,35 314 11/2 1600 940 50 M250 128 138 44,4 368 2 2500 1470 50 M2500 145 158 51,5 393 21/2 3000 1765 50 M3000 160 178 57,6 386 26
HGO Series High Pressure Range Compressed Air Filters SPECIFICATIONS Grade PRE FILTERING P GENERAL PURPOSE X OIL REMOVAL ACTIVATED CARBON A DRAIN TYPE HG / Manual with steel Particle Removal (Micron) 5 1 0,01 0,01 3 ) 5 0,5 0,01 0,03 Max. working pressure (bar)* / *350 bar is an option 50 50 50 50 80 80 80 25 Initial pressure loss (mbar) 40 80 100 80 Pressure loss for element change (mbar) 700 700 700 700 Element colour code GREEN BLUE RED METAL SS NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) All filters are suitable for use with mineral and synthetic oils. 5) The above housings require only one filter element. 6) Direction of air flow, inside to out, through filter element. Except grade A 7) Manual drain is standard. Electronic timer is optional. ORDERING The complete filter model number contains the size and grade, Example 1/4 general purpose filter model HG 100 MX with replacement filter element model M 100 X. 27
G WS Series Water Separators G 25 WS / 100 WS / 200 WS / 300 WS / 600 WS / 1200 WS / 2200 WS Dalgakıran G WS Series water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants with lowpressure drop for energy savings. Dalgakıran water separators are available in 1/4 3 NPT pipe sizes for flows up to1294 scfm (2200 m 3 / h). While highly efficient, condensate separators will not remove 100 % of the oil from the air stream. Additional coalescing and particulate filters downstream are normally required to remove the final traces of oil, water and particles, which migrate through the separator. 28
G WS Series Water Separators TECHNICAL DATA MODEL SIZE (m 3 /h) (scfm) A C D 1/4 25 14 102 257 235 155 1/2 100 58 102 257 235 200 3/4 200 117 123 280 253 270 1 300 176 123 280 245,5 370 1 1/2 600 353 123 295 259,5 460 2 1200 706 160 481 440 565 3 2200 1294 194 547 490,5 585 Recommended Operating Temperature Recommended Minimum Operating Temperature Maximum Working Pressure 50 mbar 16 barg Notes: Automatic drain valves are fitted as standard. All separator bodies are coated with electrostatic powder paint finish both inside and out side. Correction Factor For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. 3 29
Flanged Water Separators G F 2500 WS WS / G / 100 3200 WS WS / G / 200 4300 WS / / G 6500 300 WS / 8500 WS / G 11000 600 WS / 14000 G 1200 WS / G 2200 WS Dalgakıran Flanged water separators have been designed for the removal of bulk liquid water and particles from compressed air and gases. Unique centrifugal action removes contaminants with lowpressure drop for energy savings. Dalgakıran flanged water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants at lowpressure drop for maximum energy savings. Dalgakıran flanged water separators are available from DN80 DN200 flange sizes and flows up to 14000 m³ (8236 scfm) (For larger sizes please contact the sales team) NOTE: While highly efficent, condensate separators will not remove 100 % of the oil from the air stream. Additional coalescing and particulate filters downstream maybe required to remove the fine traces of oil, water and particles. 30
Flanged Water Separators TECHNICAL DATA MODEL SIZE (m 3 /h) (scfm) A C D E F DN80 2500 1407,5 200 934 450 75 280 1289 DN100 3200 1882,3 220 964 450 75 280 1319 DN100 4300 2529,4 220 928 530 75 280 1283 DN150 6500 3823,5 285 1092 580 75 280 1447 DN150 8500 5000 285 1091 650 75 280 1446 DN200 11000 6470,5 340 1168 750 75 280 1523 DN200 14000 8235,2 340 1201 800 75 280 1556 CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. 3 Recommended Operating Temperature Recommended Minimum Operating Temperature Maximum Working Pressure 50 mbar 14 barg NOTES: Float drain valves are fitted as standard. All separator bodies are electrostatic powder coated. 31
DNG Series PSA Nitrogen Generator G DNG 25 WS 10 // 20 G 100 / 35 WS / 60 // G 95200 / 120 WS / 150 / G / 300 250 WS / 330 / 450 / 510 / / 570 G 600 / 730 WS / 910 / G / 1200 1110 WS / 1230 / G / 1370 2200 / WS 1820 / 2050 / 2950 / 3540 / 4160 / 5560 / 9170 / 11200 > DNG SERIES (Capacity 0,2Nm 3 /h 2500Nm 3 /h; Purity 95 % 99,999 %) > HOW IT WORKS? Pressure Swing Adsorption (PSA) type Nitrogen Generation system is used to separate and enrich Nitrogen from Oxygen employs CMS (Carbon Molecular Sieve) for adsorbent. Carbon Molecular Sieve (CMS) adsorbs Oxygen and Water Vapor molecules under certain pressure while allowing Nitrogen to pass through. The nitrogen molecules (4.3 Angstrom in size) passes through the column, but the oxygen molecules (3.9 Angstrom in size) are adsorbed on the carbon molecular sieve (4 Angstrom opening). Clean and dry air is directed to one of the adsorber beds where oxygen and water vapor is adsorbed faster than nitrogen in the pore structure of the CMS, thus increasing the nitrogen purity of the product gas stream to the desired level (95 99.999 % as required by customer). This product flows out of the top of the adsorber bed, through the valve, and into the product receiver at a pressures lightly below the feed air pressure. > THE NITROGEN GENERATOR IS A TWOBED ADSORB ER SYSTEM. The Nitrogen Generator consists of two adsorber vessels filled with CMS, a valve assembly, air filters, main pressure regulator, and a product receiver tank. > THE CYCLE IS COMPOSED OF FOLLOWING STEPS PSA PROCESS A. Pressurization Step: Process to increase adsorption pressure in adsorption tower under selected operation condition. B. Adsorption Step: Nitrogen gas is generated under constant pressure. C. Blow Down Step: Restoring in the adsorption tower. D. Purge Step: Stage to restore the adsorption tower completely. E. Pressure Equalization Step: Stage in where loss can be reduced by using a part of energy to be lost. 32
DNG Series PSA Nitrogen Generator APPLICATIONS: METAL INDUSTRY Annealing of ferrous and nonferrous metal (Inert circumstance) Metallurgical heat treatment (Carbonizing) Soldering / Brazing Plasma sheet metal cutters Inert gas in welding process Sintering of metal powder PLASTIC Ejecting high pressure gas (Sustaining vacuum, shortening cooling time in Ejection) Suppressing gas generation in ejection CHARGE NITROGEN GAS IN TIRE Reducing noise reduction, improving fuel efficiency, reducing tire unbalance and improving driving comport CHEMICAL INDUSTRY Transportation of raw material in storage tank Container ventilation and prevention of explosion in reaction tank Sealing of nitrogen in storage tank Cleaning tank and container Pressure testing of pipe PRODUCTION PROCESS AND STORAGE OF FOOD Storage of low oxygen CA or super low oxygen Charge of nitrogen gas in packing and transportation of coffee, snack or dry nut PURGE Diluting or transposing gas or vapor to eliminate dangerous gas and oxidized substance > FEATURES Dalgakıran Provides Necessary Nitrogen Buffer Tank As Standard! Simple structure, compact design, full automated operation 7/24 Nitrogen production in your own place Touch Screen PLC for controlling the complete system PLC Screen for Monitoring and visualization the progress Rapid startup Safety system Due to well design of silencer, low noise levels during depressurization and purge Durable piston valves for longlife operation On demand production, low cost High performance. Design the purity and capacity of nitrogen gas meeting to customer s requirements. (Nitrogen Purity 95 %~99.999 % is available) Minimum maintenance cost replace filter element periodically only and get normal service for the compressor OPTIONAL Oxygen Analyzer Flow Meter Dew Point Sensor Nitrogen purity can be seen on screen 33
DNG Series PSA Nitrogen Generator Reference Conditions Inlet Compressed Air Pressure Outlet Nitrogen Pressure Ambient Temperature 7,5 Bar (g) 6 Bar (g) 25 0 C 3 0 C (under 99.5 % purity) Refrigerant air dryer and activated carbon filter is required Inlet air dewpoint 40 0 C (above 99.5 % purity) Desiccant air dryer and activated carbon filter is required TECHNICAL DATA MODEL 3 /h) 2,7 2,2 1,9 1,5 1 0,8 0,7 0,5 0,2 4,4 3,5 3,1 2,4 2 1,3 1,1 0,8 0,4 8,1 6,5 5,6 4,4 3,5 2,3 2,0 1,4 0,7 Modular 13,5 10,8 9,4 7,3 6 3,8 3,4 2,4 1,2 21,2 17,0 14,8 11,5 9,5 6,0 5,3 3,7 1,9 28,2 22,5 19,6 15,3 12 8,0 7,1 5,0 2,5 35,1 28,1 24,4 19,0 15 10,0 8,8 6,2 3,1 57,0 45,5 39,6 30,8 25 16,2 14,3 10,0 5,0 75,1 60,0 52,2 40,6 33 21,4 19,0 13,2 6,6 101,4 81,0 70,5 54,9 45 28,9 25,5 17,8 8,9 114,4 91,4 79,6 62,0 51 32,6 28,8 20,1 10,0 128,1 102,4 89,1 69,3 57 36,5 32,2 22,5 11,2 163,8 130,9 114,0 88,7 73 46,6 41,2 28,8 14,4 204,1 163,1 142,0 110,5 91 58,1 51,4 36,0 18,0 248,2 198,3 172,6 134,3 111 70,7 62,5 43,6 21,8 Twin Tower 275,7 220,3 191,8 149,2 123 78,5 69,4 48,4 24,2 307,5 245,6 213,8 166,4 137 87,5 77,4 54,0 27,0 406,6 324,8 282,8 220,1 182 115,7 102,3 71,4 35,7 458,5 366,3 318,9 248,2 205 130,5 115,4 80,5 40,2 660,6 527,8 459,5 357,6 295 188,0 166,3 116,0 58,0 792,0 632,8 550,9 428,7 354 225,4 199,4 139,1 69,5 931,0 743,7 647,4 503,8 416 265,0 234,3 163,5 81,7 1241,7 992,0 863,6 672,1 556,0 353,4 312,5 218,1 109,0 2048,0 1636,1 1424,3 1108,4 917,0 582,9 515,5 359,7 179,7 2501,2 1998,3 1740,0 1353,8 1120,0 712,0 629,6 439,4 219,4 34
DNG Series PSA Nitrogen Generator TECHNICAL DATA MODEL Connections Outlet Length Height 20 1/4 1/4 350 370 1108 40 30 1/4 1/4 495 410 1250 67 50 1/4 1/4 495 410 1750 86 80 1/4 1/4 622 430 1450 124 120 1/4 1/4 760 772 1580 184 150 3/8 1/4 690 900 1558 228 190 3/8 1/4 698 900 1759 313 310 3/4 1/4 680 960 2216 491 410 3/4 1/4 857 1016 2277 692 550 3/4 3/8 1010 1075 2386 677 630 1 3/8 1100 1294 2413 912 700 1 3/8 1010 1300 2547 951 900 1 1/4 1/2 1110 1513 2479 1091 1200 1 1/4 1/2 1110 1460 2793 1395 1360 1 1/4 3/4 1252 1533 2831 1704 1510 1 1/4 3/4 1212 1653 3054 2031 1680 1 1/2 3/4 1210 1653 3268 2096 2300 2 1 1535 1905 2910 2686 2300 2 1 1693 2114 3328 3009 2300 21/2 1 1/4 1795 2518 3047 3065 2300 21/2 1 1/4 1795 2518 3341 3214 2300 21/2 1 1/4 1875 2583 3747 3466 2300 DN80 1 1/4 1754 2105 4080 4144 2300 DN100 1 1/4 1904 2285 4428 5298 2300 DN125 1 1/4 1968 2361 4576 5846 Note: Dalgakıran supplies buffer tank volumes for 99,5 % and higher Nitrogen purities. For purities lower than 99,5 %, it may be necessary to use additional tank. Dalgakıran reserves the right to change the design and /or dimensions and /or weight of his products at any time without any notice or liability. CORRECTION FACTOR Weight kg CMS Temperature ( 0 C) Correction Factor (Kt) Inlet Pressure (Barg) Correction Factor (Kp) Purity (%) Air / Nitrogen Ratio 5 10 15 20 25 30 35 40 45 0.85 1 1 1 1 0.91 0.82 0.74 0.6 6 6.5 7 7.5 8 8.5 9 9.5 10 0.82 0.88 0.94 1 1.05 1.1 1.14 1.2 1.21 95 97 98 99 99.5 99.9 99.95 99.99 99.999 2.30 2.56 2.68 3.01 3.34 4.46 4.56 5.75 9.38 EXAMPLE: If nitrogen requirement of the plant is 20 Nm 3 /h at 99,5% purity while air pressure is 7 barg and ambient temperature is 40 o C, Calculation of DNG model as follows: For 40 o C ambient, Kt = 0,74 For 7 barg inlet, Kp = 0,94 DNG Model Flow = (Required N2 Flow) / (Kt x Kp) = (20Nm 3 /h) / (0,74 x 0,94) = 28,7 Nm 3 /h Therefore the correct N2 Generator will be DNG330 For required air flow to Nitrogen generator is; Air / Nitrogen Ratio = 3,34 (99,5 % purity) Air flow = 28,7Nm 3 /h x 3,34 =95,85 Nm 3 /h 35
DALGAKIRAN MAKİNE SANAYİ VE TİCARET ANONİM ŞİRKETİ Eyüp Sultan Mah. Müminler Cad. No: 70 34885 Sancaktepe / IstanbulTurkey Tel : +90 216 311 71 81 Fax: +90 216 311 71 91 / www.dalgakiran.com / satis@dalgakiran.com UKRAINE Kiev, 03062 Business Center Nivki City Pobedy av., 67 Building G, Of. 309310 Phone: +38 (044) 581 13 77 Fax: +38 (044) 501 54 74 / www.dalgakiran.com.ua / info@dalgakiran.com.ua RUSSIA Nauchniy Drive No: 19, Office 709, Moskow / Russia, 117246 Phone: +7 (495) 461 62 35 www.dalgakiran.su / infom@dalgakiran.com