Proline GAS HOB Model TCG40IX Instruction Book
GB Operating and Installation Instructions
Index Technical data and specifications...... 3 Installation...................... 3-6 Ventilation........................ 3 Unpacking your hob................ 4 Positioning....................... 4 Fixing........................... 4 Gas connection................... 4 Conversion to LP gas............... 5 Replacing the injectors.............. 5 Minimum setting................... 5 Electrical connection................ 5 For the user..................... 6-7 Ventilation........................ 6 Igniting the burners................. 6 Using the hob..................... 6 Cleaning and maintenance........... 6 Figures........................ 8-9 Introduction Important notes and precautions for use Dear User, We would ask that you read carefully the instructions contained in this booklet. It provides information for a safe installation, use and maintenance. Keep this booklet in a safe place for future reference. The installation and maintenance operations listed must only be carried out by qualified personnel. The appliance must only be used for its original purpose, that is, cooking for domestic use. Any other use is considered improper and as such dangerous. The manufacturer cannot be held responsible for any damage to persons or property resulting from an incorrect installation, maintenance or use of the appliance. The manufacturer disclaims all responsibility if these instructions are not following. The appliance was designed and made in accordance with the following European Standards: - EEC 90/396 - EEC 73/23 and 93/98 - EEC 89/336 (radio-frequency interference) - EEC 89/109 (contact with foods) 2
Technical data Installation GAS BURNERS CHARACTERISTICS GAS Burner Injector Consumption low flow-rate nominal flow-rate (kw) (kw) G20 auxiliary 76 95 l/h 0,45 1,00 20 semi-rapid 94 157 l/h 0,60 1,65 mbar rapid 128 276 l/h 0,95 2,90 G30/G31 auxiliary 50 73 g/h 0,45 1,00 28-30 mbar semi-rapid 65 120 g/h 0,60 1,65 37 mbar rapid 85 211 g/h 0,95 2,90 Cat.: see nameplate on cover; Class 3 Type X hobs EQUIPMENT For the LAYOUT OF HOTPLATES see figure 1 at the back of this manual. INSTALLATION The installation, adjustments, conversions and maintenance operations listed in this part must only be carried out by qualified personnel. The manufacturer cannot be held responsible for any damage to persons or property resulting from an incorrect installation of the appliance. The safety and automatic adjustment devices of the appliance may, during its life, only be modified by the manufacturer. The hob must be installed by a qualified person in accordance with the Gas Safety (Installation and use) (Amendment) Regulations 1990 and the relevant building / I.E.E. Failure to install the appliance correctly could invalidate any manufacturers warranty and lead to prosecution under the above quoted regulation. The following British Standards should be used as reference when installing this appliance: BS6172 1990, BS5440 part 2 1989 and BS6891 1988. In the UK C.O.R.G.I. registered installers are authorised to undertake the installation and service work in compliance with the above regulations. All Comet authorised installers are C.O.R.G.I. registered. Before installation, make sure that local distribution conditions (gas and electrical) are compatible with the appliance's adjustment. As it is not connected to a device for the evacuation of the products of combustion, it must be installed in accordance with the current regulations and used in a well ventilated location. Particular attention must be paid to the regulations on ventilation. VENTILATION 3 All rooms require an openable window or equivalent, while some rooms require a permanent vent in addition to the openable window. The appliance should not be installed in a room of volume less than 6m 3 (for instance say
Installation 4'x7'x7'6" high). If it is installed in a room of volume between 6m 3 and 9m 3 an air vent of effective areas 65m 2 is required. If it is installed in a room of volume between 9m 3 and 11m 3 an air vent of effective areas 35cm 2 is required, while if the room volume exceeds 11m 3 no air vent is required. However, if the room has a door that opens directly to the outside, no air vent is required even when the room volume is between 6m 3 and 11m 3. The above requirements allow also for the use of a gas oven and grill but, if there are other fuel burning appliances in the same room, BS5400 1976 should be consulted to determine the required air vent requirements. If the appliance is installed in a cellar or basement, it is necessary to provide an air vent of effective area 65m 2 irrespective of the room volume. The use of a gas appliance results in production of heat and moisture in the room in which it is installed. Ensure that the kitchen is well ventilated, keep natural ventilation holes open or install a mechanical ventilation device (mechanical extraction hood). Prolonged intensive use of the appliance may call for additional ventilation, for example increasing the level of mechanical ventilation where present. UNPACKING YOUR HOB Once the packaging has been removed, thoroughly check that the appliance is in perfect condition. If you have any doubts do not use the appliance and call Comet Service Centre on 0870 5425425. Some parts mounted on the appliance are protected by a plastic film. This protection must be removed before using the appliance. We recommend slitting the plastic film along the edges with a sharp knife or pin. Position To fit the hob into the unit make an opening of the dimensions given in fig 2 remembering that: Inside the unit there must be a space of at least 30mm between the bottom of the hob and the top of a shelf. Any wall to the side of the hob must be at least 100mm away (fig 2). The wall behind the hob must be at least 58mm away (fig 2). When there is a wall unit or hood above the hob there must be at least 750mm between the hob and the unit or hood. If the hob is not installed over a built in oven, it 4 is essential to install a heat baffle between the bottom of the hob and the underlying unit. If the hob is installed over a built in oven, there must be a distance of at least 30mm between the two appliances. The two appliances should be connected to the gas supply with independent connections, in compliance with the current laws in force. Fixing A self adhesive seal (A fig 3) is supplied with the hob. This must be placed under the edge of the hob top, as close as possible to the edge (fig 3). The seal must run all round the unit to ensure a perfect seal and prevent moisture from seeping under the hob. Place the hob in the hole in the worktop, making sure that there is a good seal between the edge of the hob and the worktop (fig 4). Secure the hob to the worktop using the brackets (C fig 5) and screws supplied, do not over tighten the screws. GAS CONNECTION Important This appliance is supplied for use on NATURAL GAS ONLY and cannot be used for any other gas without modification. This appliance is supplied with a replacement set of injectors for use with LPG, but conversion for use on other gases must only be undertaken by a C.O.R.G.I. registered installer. For information for use on other gases contact your local Comet Service Centre. Note: The installation of the hob to Natural gas or LP Gas must be carried out by a C.O.R.G.I. registered installer. Installers shall take account of the provisions of the relevant British Standards Code of Practice, the Gas Safety Regulations and the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department. The appliance complies with the provisions of the following EEC Directives: 90/396 + 93/68 regarding gas safety. The minimum distance from hob top to an overhanging cupboard or hood must be at least 750mm. The hob is supplied with an elbow connection (fig 6) and is adjusted to work with mains gas. Installation to Natural Gas Installation to Natural Gas must conform to the Code of Practice etc. The supply pressure for
Installation Natural Gas is 20 mbar (8 inch W.G.). Installation to LP Gas This appliance must only be connected to LPG after an LPG conversion kit has been fitted (see section conversion to LPG). When operating on Butane gas a supply pressure of 28 mbar (11 inch W.G.) is required. When operating on Propane gas a supply pressure of 37 mbar (14 inch W.G.) is required. The installation must conform to the relevant British Standards. Warning: Only a C.O.R.G.I. registered installer, also with technical knowledge of electricity should install gas hobs. They should observe the Regulations and Codes of Practice governing such installation of gas hobs. Important: After installation check that all connections are airtight. CONVERSION TO LP GAS Warning: Replacement of injectors must only be undertaken by a qualified gas engineer and when changing injectors to a different type of gas supply the instructions on adjustment and installation on the particular category of gas supply must be observed. After conversion always carry out a gas leak test. REPLACING INJECTORS (FIG. 7) To replace the injectors proceed as follows: The hob is preset with natural gas. The appliance is preset with the injectors necessary for adaptation to bottled gas (butane or propane), comprising a hose connection. If the hob has to be changed from natural gas, proceed as follows: - Remove the pan supports, the burner caps (A), and the burners (B); - Unscrew and remove the injector in the bottom of each injector holder (C); - replace the injector in accordance with the table in page 3, tighten and screw right down; - check that the system is gas-tight; - replace the burners, the burner caps and the pan supports. down. The hob may be equipped with type A taps, with by-pass inside (accessed by inserting a small screwdriver into the rod) or type B taps, with by-pass on the outside on the right (accessed directly). See figure 8. If the hob is to work on natural gas, proceed as follows for both types of tap: - Ignite the burner at maximum flame; - pull off the knob, without using a lever against the control panel, which might be damaged; - access the by-pass with a small screwdriver and back off by about 3 turns (turning the screwdriver anti-clockwise); - turn the tap rod anti-clockwise again until it stops: the burner will be at maximum flame; - screw the by-pass slowly back in, without pushing the screw-driver, until the flame has apparently shrunk to 1/4 of the maximum size, checking that it is sufficiently stable even in quite strong draughts. ELECTRICAL CONNECTION For your safety please read the following information Warning: This appliance must be earthed. The appliance must be connected to a 220-240 volts 50 cycle AC supply by means of a three pin socket, suitably earthed and should be protected by a 3 amp fuse in the plug or a15 amp fuse in the consumer unit. The appliance is supplied with a rewireable 13 amp 3 pin plug fitted with a 3amp fuse. Should the fuse require replacement, it must be replaced with a fuse rated at 3 amp and approved to BS1362. If the mains plug is unsuitable for the socket outlet in your home or is removed for any other reason, then the cut off plug should be disposed of safely to prevent the hazard of electric shock. There is a danger of electric shock if the cut off plug is inserted into any 13 amp socket outlet. How to wire a 3 amp plug IMPORTANT: - Never over-tighten the injectors; - after replacing, check that all the injectors are airtight. SETTING HOB BURNER MINIMUM LEVELS If the hob is to work on bottled gas (butane/ propane), the tap by-pass must be screwed right 5
Installation Important The wires in the mains lead on this appliance are coloured in accordance with the following code: Green and Yellow - Earth Blue Neutral Brown Live As the colours may not correspond with the markings identifying the terminals in your plug proceed as follows. The green and yellow wire must be connected to the terminal in the plug which is marked with the letter E or with the earth symbol or coloured green and yellow. The blue wire must be connected to the terminal marked N or coloured black. The brown wire must be connected to the terminal marked L or coloured red. IMPORTANT: the manufacturer declines all liability for damage due to failure to comply with the regulations and standards in force. ELECTRIC IGNITION The correct gap between the electrode and the burner is shown in figure 9. If no spark is generated, do not keep on trying as this might damage the generator. Possible causes of malfunctions: - spark plug damp, dirty or broken; - electrode-burner gap not correct; - spark plug wire broken or without sheathing; - spark discharging to earth (to other parts of the hob); - generator or microswitch damaged; - air has built up in the pipes (particularly if the hob has been out of use for a long time); - air-gas mixture incorrect. HOW TO USE THE HOB For the user VENTILATION All gas cooking appliances produce heat and moisture in the rooms where they are installed. Take care to ensure that the kitchen is well ventilated; keep the ventilation openings unobstructed or install an extractor hood with fan. In case of intensive or prolonged use, additional ventilation may be required; open a window, or increase the extractor fan power. IGNITING THE HOB BURNERS - Press the knob and turn it anti-clockwise until it reaches the symbol on the control panel (maximum flame position); - at the same time, press and hold the ignition button until the burner lights; - to reduce the flame, turn the knob further in the same direction until its pointer is against the symbol (minimum flame position). IMPORTANT - Difficulty in igniting burners is normal if the hob has been out of use for some time. The air accumulated in the pipes will be expelled in a few seconds; - Never allow too much unburnt gas to flow from the burners. If ignition is not achieved within a relatively short time, repeat the procedure after returning the knob to the off position ( ); HOW TO USE THE HOB BURNERS Use pans of diameter suitable for the burner type. The flames must not project beyond the base of the pan. Recommended sizes: - for auxiliary burners = pans of at least 8 cm - for semi-rapid burners = pans of at least 14 cm - for rapid burners = pans of at least 22 cm. N.B.: Never keep the knob at settings between the maximum flame symbol and the off position ( ). 6 CLEANING AND MAINTENANCE General tips Before cleaning the hob switch it off and wait for it to cool down. Clean with a cloth, hot water and soap or liquid detergent. Do not use products which are abrasive, corrosive or chlorine based. Do not use steel pads. Do not leave vinegar, coffee, milk, salty water or juice of lemon or tomato on the hob surface for any length of time.
For the user Enamelled parts All enamelled parts must be washed only with a sponge and warm soapy water or other non abrasive products. Dry carefully. Stainless steel parts Clean with special products for stainless steel which are available on the market. Dry preferably using a chamois leather. Note: Regular use will cause discolouring around the burners, this is due to the high temperature of the flame Burners and pan supports These pieces can be removed and washed with a sponge and warm soapy water or other non abrasive products. After cleaning dry them well and replace them correctly. Keep the electrodes clean so that the sparks always strike. Note: To avoid damage to the electric ignition do not use it when the burners are not in place. Control knobs The control knobs can be removed for cleaning by just pulling. Gas taps Regular lubrication of the gas taps must only be performed by qualified engineers. If the gas taps are not working properly contact your nearest Comet Service Centre on 0870 5425425. INFORMATION AND SERVICE For any information you require about the product contact the Proline helpline on 0113 2793520 If you require a service call contact your nearest Comet Service Centre on 0870 5425425. The manufacturer declines all responsability for injury or damage deriving from poor installation or incorrect use of the hob. 7
Figure A = AUXILIARY SR = SEMIRAPID R = RAPID 1 2 4 3 8
Figure 5 6 7 8 9 9
ED. 12/09/2003 334995