Artificial Lift Progressing Cavity Pumps
5642_Cavity Pump 6pp2 1 09/11/2010 11:36 am The Pumping Principle 4 Series NOV Monoflo is a leading name in the design, manufacture and supply of progressing cavity pumps, grinders, screens and packaged solutions worldwide. We have 8 international sites and a global distribution network, as well as over 75 years eperience in providing a range of products for multiple application requirements of today s industries. Our strong heritage and global success is recognised and supported by our parent company National Oilwell Varco (NOV), who are world leaders in the oil and gas industry. The NOV Monoflo line of downhole progressing cavity pumps (PC Pumps) are designed for use in both oil and coal bed methane recovery applications where the economics of oil and gas production demand efficiency, reliability and low life cycle cost from the pumping equipment. 10 Series 13 Series 15 Series 17 Series 24 Series 32 Series 40 Series 44 Series 54 Series The progressing cavity pump is ideally suited to the demands of pumping downhole fluids. At the heart of the downhole PC pump lies the pumping elements, consisting of a hard steel rotor, usually in the form of a single eternal heli of circular section, and a stator with the internal form of a two-start heli. The stator is manufactured from a resilient, abrasion-resistant elastomer, bonded inside an alloy steel tube and is selected to be compatible with the specified well fluids. When the rotor is place inside the stator a series of sealed cavities are formed. As the rotor turns, these cavities progress form the suction end of the progressing pump up to the discharge end, positively transporting the well fluid through the pump and up the tubing string to the surface, without pulsation. The fluid flow rate is directly proportional to speed of rotation. Therefore the pump can be closely matched to the well inflow rate for optimum productions. The constantly sweeping seal line between the stator and rotor prevents a build up of solids within the pump. Entrained gas or suspended solids can also pass through the pump without causing gas locking or pump blockage. 64 Series 80 Series Production Solutions Our state of the art production facility is equipped with pump test benches, lathes and welding facilities to ensure fast turnaround times. Monoflo offers several types of state of the art progressing cavity pumping systems designed for specific applications: 96 Series 110 Series 130 Series 150 Series 165 Series 200 Series 5642_MPumpsCavity6pp 10-11-10 1 Front Black Cutter Guide Yellow Magenta Cyan When compared to alternative artificial lift methods, PC pumps have many benefits for the operator: 98 Series 120 Series Heavy crude (aggressive geometry) Coal bed methane (specialised elastomers) Patented insert progressing cavity pumping system Patented multi-intake pumps (for increased intake area) Charge pumps (for high gas applications) Eclusive distributorship of the perforated stator Eclusive distributorship of the hollow rotor Features & Benefits Lower Capital Cost Lower Running Cost The lack of epensive foundations, the simple construction and the compact surface drive unit minimizes start-up costs. Alternatively, for the same capital outlay more pumps can be installed and more oil recovered. Typically a PC pump has an overall efficiency rating of 70% or more, which is significantly higher than alternative lift methods such as electric submersible pumps or beam pumps. The cost per barrel of fluid recovered is reduced. Reliability More Environmentally Acceptable Profile The simple construction has no standing or travelling valves to block, and only one moving part downhole. The pump handles gas and solids without blocking and is more resistant to abrasive wear. The low, unobtrusive profile of the quiet running surface drivehead makes the PC pump more acceptable in environmentally sensitive areas. Performance by Design Rotors are available in alloy steel (4140) with hard chrome plating which provides resistance to abrasion and wear. Through the use of advanced manufacturing technology and modern production techniques, finite machining and plating of the rotor profile is maintained, ensuring that the design performance is always achieved. A range of stator elastomers are available allowing the pump to be selected for many downhole fluid conditions:
5642_Cavity Pump 6pp2 1 09/11/2010 11:36 am The Pumping Principle 4 Series NOV Monoflo is a leading name in the design, manufacture and supply of progressing cavity pumps, grinders, screens and packaged solutions worldwide. We have 8 international sites and a global distribution network, as well as over 75 years eperience in providing a range of products for multiple application requirements of today s industries. Our strong heritage and global success is recognised and supported by our parent company National Oilwell Varco (NOV), who are world leaders in the oil and gas industry. The NOV Monoflo line of downhole progressing cavity pumps (PC Pumps) are designed for use in both oil and coal bed methane recovery applications where the economics of oil and gas production demand efficiency, reliability and low life cycle cost from the pumping equipment. 10 Series 13 Series 15 Series 17 Series 24 Series 32 Series 40 Series 44 Series 54 Series The progressing cavity pump is ideally suited to the demands of pumping downhole fluids. At the heart of the downhole PC pump lies the pumping elements, consisting of a hard steel rotor, usually in the form of a single eternal heli of circular section, and a stator with the internal form of a two-start heli. The stator is manufactured from a resilient, abrasion-resistant elastomer, bonded inside an alloy steel tube and is selected to be compatible with the specified well fluids. When the rotor is place inside the stator a series of sealed cavities are formed. As the rotor turns, these cavities progress form the suction end of the progressing pump up to the discharge end, positively transporting the well fluid through the pump and up the tubing string to the surface, without pulsation. The fluid flow rate is directly proportional to speed of rotation. Therefore the pump can be closely matched to the well inflow rate for optimum productions. The constantly sweeping seal line between the stator and rotor prevents a build up of solids within the pump. Entrained gas or suspended solids can also pass through the pump without causing gas locking or pump blockage. 64 Series 80 Series Production Solutions Our state of the art production facility is equipped with pump test benches, lathes and welding facilities to ensure fast turnaround times. Monoflo offers several types of state of the art progressing cavity pumping systems designed for specific applications: 96 Series 110 Series 130 Series 150 Series 165 Series 200 Series 5642_MPumpsCavity6pp 10-11-10 1 Front Black Cutter Guide Yellow Magenta Cyan When compared to alternative artificial lift methods, PC pumps have many benefits for the operator: 98 Series 120 Series Heavy crude (aggressive geometry) Coal bed methane (specialised elastomers) Patented insert progressing cavity pumping system Patented multi-intake pumps (for increased intake area) Charge pumps (for high gas applications) Eclusive distributorship of the perforated stator Eclusive distributorship of the hollow rotor Features & Benefits Lower Capital Cost Lower Running Cost The lack of epensive foundations, the simple construction and the compact surface drive unit minimizes start-up costs. Alternatively, for the same capital outlay more pumps can be installed and more oil recovered. Typically a PC pump has an overall efficiency rating of 70% or more, which is significantly higher than alternative lift methods such as electric submersible pumps or beam pumps. The cost per barrel of fluid recovered is reduced. Reliability More Environmentally Acceptable Profile The simple construction has no standing or travelling valves to block, and only one moving part downhole. The pump handles gas and solids without blocking and is more resistant to abrasive wear. The low, unobtrusive profile of the quiet running surface drivehead makes the PC pump more acceptable in environmentally sensitive areas. Performance by Design Rotors are available in alloy steel (4140) with hard chrome plating which provides resistance to abrasion and wear. Through the use of advanced manufacturing technology and modern production techniques, finite machining and plating of the rotor profile is maintained, ensuring that the design performance is always achieved. A range of stator elastomers are available allowing the pump to be selected for many downhole fluid conditions:
5642_Cavity Pump 6pp2 1 09/11/2010 11:36 am The Pumping Principle 4 Series NOV Monoflo is a leading name in the design, manufacture and supply of progressing cavity pumps, grinders, screens and packaged solutions worldwide. We have 8 international sites and a global distribution network, as well as over 75 years eperience in providing a range of products for multiple application requirements of today s industries. Our strong heritage and global success is recognised and supported by our parent company National Oilwell Varco (NOV), who are world leaders in the oil and gas industry. The NOV Monoflo line of downhole progressing cavity pumps (PC Pumps) are designed for use in both oil and coal bed methane recovery applications where the economics of oil and gas production demand efficiency, reliability and low life cycle cost from the pumping equipment. 10 Series 13 Series 15 Series 17 Series 24 Series 32 Series 40 Series 44 Series 54 Series The progressing cavity pump is ideally suited to the demands of pumping downhole fluids. At the heart of the downhole PC pump lies the pumping elements, consisting of a hard steel rotor, usually in the form of a single eternal heli of circular section, and a stator with the internal form of a two-start heli. The stator is manufactured from a resilient, abrasion-resistant elastomer, bonded inside an alloy steel tube and is selected to be compatible with the specified well fluids. When the rotor is place inside the stator a series of sealed cavities are formed. As the rotor turns, these cavities progress form the suction end of the progressing pump up to the discharge end, positively transporting the well fluid through the pump and up the tubing string to the surface, without pulsation. The fluid flow rate is directly proportional to speed of rotation. Therefore the pump can be closely matched to the well inflow rate for optimum productions. The constantly sweeping seal line between the stator and rotor prevents a build up of solids within the pump. Entrained gas or suspended solids can also pass through the pump without causing gas locking or pump blockage. 64 Series 80 Series Production Solutions Our state of the art production facility is equipped with pump test benches, lathes and welding facilities to ensure fast turnaround times. Monoflo offers several types of state of the art progressing cavity pumping systems designed for specific applications: 96 Series 110 Series 130 Series 150 Series 165 Series 200 Series 5642_MPumpsCavity6pp 10-11-10 1 Front Black Cutter Guide Yellow Magenta Cyan When compared to alternative artificial lift methods, PC pumps have many benefits for the operator: 98 Series 120 Series Heavy crude (aggressive geometry) Coal bed methane (specialised elastomers) Patented insert progressing cavity pumping system Patented multi-intake pumps (for increased intake area) Charge pumps (for high gas applications) Eclusive distributorship of the perforated stator Eclusive distributorship of the hollow rotor Features & Benefits Lower Capital Cost Lower Running Cost The lack of epensive foundations, the simple construction and the compact surface drive unit minimizes start-up costs. Alternatively, for the same capital outlay more pumps can be installed and more oil recovered. Typically a PC pump has an overall efficiency rating of 70% or more, which is significantly higher than alternative lift methods such as electric submersible pumps or beam pumps. The cost per barrel of fluid recovered is reduced. Reliability More Environmentally Acceptable Profile The simple construction has no standing or travelling valves to block, and only one moving part downhole. The pump handles gas and solids without blocking and is more resistant to abrasive wear. The low, unobtrusive profile of the quiet running surface drivehead makes the PC pump more acceptable in environmentally sensitive areas. Performance by Design Rotors are available in alloy steel (4140) with hard chrome plating which provides resistance to abrasion and wear. Through the use of advanced manufacturing technology and modern production techniques, finite machining and plating of the rotor profile is maintained, ensuring that the design performance is always achieved. A range of stator elastomers are available allowing the pump to be selected for many downhole fluid conditions:
Please see below a table outlining our progressing cavity pump specifications. For further details please contact your local NOV Monoflo representative. Progressing Cavity Pump Specifications PC Pump Series PUMP STATOR ROTOR APPLICATION Displacement Lift Capacities Top Connection EUE Ma O.D. Inc. Collar Top Tag Bar Distance Length Weight Connection API Pin Ma O.D. Length Weight Metri c Imperial Bbl /Da y/ 100 RPM psi ft in in in in lbs in in in lbs 4-600 25-2000 25 860 2000 48 40 63 12 4-900 25-3100 25 1350 3100 71 60 86 18 4-1200 25-4100 25 1800 4100 2 ⅞" Pin 3.1" 6" 95 80 3/4" Pin 1.28" 103 24 4-1800 25-6000 25 2600 6000 142 120 150 33 10-600 60-2000 60 860 2000 44 70 59 27 10-900 60-3100 60 1350 3100 2 ⅞" Bo 3.5" 98 104 113 41 10-1200 60-4100 60 1800 4100 Or Or 131 139 146 53 7/8" Pin 1.68" 10-1500 60-5000 60 2150 5000 3 ½" Bo 4.18" 163 174 178 66 10-1800 60-6000 60 2600 6000 197 209 212 77 10-2400 60-8000 60 3400 8000 262 278 277 106 13-1500 80-5000 80 2150 5000 3 ½" Bo 4.18" inc. Collar 131 176 1" Pin 2.13 146 79 15-700 95-2400 95 1000 2400 2 ⅞" Bo 3.5" 86 95 101 34 15-1400 95-4600 95 2000 4600 Or Or 172 190 187 68 7/8" Pin 1.92" 15-1800 95-6000 95 2600 6000 3 ½" Bo 4.18" 215 245 231 88 15-2000 95-6600 95 2900 6600 237 270 253 98 17-750 107-2500 107 1075 2500 2 ⅞" Bo 3.5" 79 87 7/8" Pin 1.73 94 32 17-1500 107-5000 107 2150 5000 3 ½" Bo 4.18" 158 165 170 62 24-600 150-2000 150 860 2000 107 110 121 42 24-900 150-3100 150 1350 3100 2 ⅞" Bo 3.5" 158 165 173 62 24-1200 150-4100 150 1800 4100 Or Or 211 222 7/8" Pin 1.79" 225 83 24-1500 150-5000 150 2150 5000 3 ½" Bo 4.18" 263 278 277 78 24-1800 150-6000 150 2600 6000 316 334 330 90 32-600 200-2000 200 860 2000 132 191 123 72 32-900 200-3100 200 1350 3100 161 260 177 108 32-1200 200-4100 200 1800 4100 3 ½" Bo 214 347 7/8" Pin 2.27" 230 141 32-1500 200-5000 200 2150 5000 w/ 2' Weld Et 269 433 284 180 32-1800 200-6000 200 2600 6000 322 520 338 207 40-750 250-2700 250 1150 2700 173 190 183 61 40-1125 250-3750 250 1600 3750 3 ½ Bo 259 275 273 100 3.5" 7/8" Pin 1.81" 40-1500 250-5000 250 2150 5000 w/ 2' Weld Et 345 366 359 133 40-1875 250-6250 250 2660 6250 431 457 445 166 44-600 280-2000 280 860 2000 131 190 146 75 44-900 280-3100 280 1280 3100 3 ½" Bo 175 287 166 113 44-1400 280-4600 280 2000 4600 w/ 2' Weld Et 274 520 1 Pin 2.20" 265 207 44-1800 280-6000 280 2600 6000 345 650 336 266 44-2100 280-6900 280 3000 6900 411 780 402 326 54-600 340-2000 340 860 2000 185 248 200 94.5 54-900 340-3100 340 1350 3100 266 260 257 108 54-1200 340-4100 340 1800 4100 3 1/2" Bo w/ 2' Weld Et 346 520 1" Pin 2.27" 338 213 54-1500 340-5000 340 2150 5000 427 650 418 266 54-1800 340-6000 340 2600 6000 508 780 499 326 2 7/8" Tbg If 3 1/2" Handing Pup is Used 3 1/2" Tbg Coilable w/ 3 1/2" Tbg & 3/4" Coil
Progressing Cavity Pump Specifications PC Pump Series Metri c Imperial PUMP STATOR Top ROTOR APPLICATION Displacement Lift Capacities Top Connection EUE Ma O.D. Tag Bar Distance Length Weight Connection API Pin Ma O.D. Length Weight Bbl/Day/ 100 RPM psi ft in in in in lbs in in in lbs 64-520 400-1700 400 740 1700 185 310 209 98 64-800 400-2700 400 1150 2700 266 488 257 160 64-1040 400-3500 400 1500 3500 3 1/2" Bo w/ 2' Weld Et 346 650 1" Pin 2.26" 338 213 64-1300 400-4400 400 1900 4400 427 813 418 266 64-1560 400-5350 400 2200 5350 508 975 499 320 70-900 440-3100 440 1350 3100 201 282 192 139 70-1200 440-4100 440 1800 4100 3 1/2" Bo 260 350 251 181 1 1/8" Pin 2.61" 70-1500 440-5000 440 2150 5000 w/ 2' Weld Et 319 420 310 224 70-1800 440-6000 440 2600 6000 378 493 369 267 80-800 500-2700 500 800 2700 201 282 192 139 80-1200 500-4100 500 1200 4100 3 1/2" Bo 260 350 251 181 1 1/8 Pin 2.58" 80-1600 500-5300 500 1600 5300 w/ 2' Weld Et 319 420 310 224 80-1800 500-6000 500 1800 6000 378 493 369 267 96-800 600-2700 600 1150 2700 3 ½" Bo 297 535 278 176 96-1040 600-3500 600 1500 3500 2 Weld Et. 378 713 1" Pin 2.27" 367 235 96-1300 600-4400 600 1900 4400 466 891 455 294 120-400 755-1300 755 570 1300 201 350 192 122 120-600 755-2100 755 860 2100 290 524 281 175 120-800 755-2700 755 1150 2700 3 ½" Bo 378 713 1" Pin 2.27" 367 235 120-1000 755-3400 755 1500 3400 2 Weld Et. 466 891 455 293 120-1200 755-4100 755 1800 4100 555 1070 544 353 98-1350 615-4430 615 1981 4430 204 550 221 240 5 1/2" LTC Pin 5.5" 26" 2 3/8" PAC Pin 2.965" 98-1580 615-5200 615 2252 5200 350 945 372 320 110-1600 690-5300 690 2295 5300 5 1/2" LTC Pin 5.5" 26" 350 946 2 3/8" PAC Pin 2.97" 377 321 130-1300 820-4400 820 1900 4400 350 900 373 310 5 1/2" LTCPin 5.5" 26" 2 3/8" PAC Pin 2.913" 130-1625 820-5380 820 2330 5380 438 1100 463 360 150-600 940-2000 940 850 2000 3 ½ Bo 378 713 367 235 150-750 940-2500 940 1100 2500 2 Weld Et. 466 891 1" Pin 2.26" 455 293 150-900 940-3100 940 1350 3100 555 1070 544 353 165-1200 1030-4100 1030 1800 4100 268 1000 294 338 6 5/8" BTC Pin 6 5/8" 22" 2 7/8" PAC Pin 3.99" 165-1800 1030-6000 1030 2598 6000 402 1500 428 450 200-1200 1260-4100 1260 1800 4100 268 1133 294 390 7" LTC Pin 7" 22" 2 7/8" PAC Pin 4.33" 200-1800 1260-6000 1260 2598 6000 402 1700 428 520 2 7/8" Tbg 3 1/2" Tbg Mi n Tubing = Mi n Tubing = Mi n Tubing = 4.0" Coilable w/ 3 1/2" Tbg & 3/4" Mi n Tubing = 6 5/8" Mi n Tubing = 6 5/8" Europe Americas Australasia Asia Mono Pumps Ltd, Martin Street, Audenshaw, Manchester, M34 5JA England T. +44 (0)161 339 9000 E. info@mono-pumps.com D.M.I EST, 56 rue du Pont 88300 Rebeuville, France T. +33 (0)3 29 94 26 88 E. dmi-est@dmi-est.fr Monoflo Canada., 5702 63 rd Ave Alberta, Lloydminster Canada, T9V0Y4 T. +1 (780) 8755504 F. +1 (780) 8758584 E. info.monoflo@nov.com Monoflo Inc., 9606 Kirkton Drive Houston, Teas 77095, USA T. +1 281 200 1200 E. monoflo@nov.com Monoflo S.A., Ing Huergo 2239 (1842) Monte Grande Pcia. de Buenos Aires, Argentina T. +54 11 4290 9940/50 E. info@monoflo.com.ar M ono Pumps (Australia) Pty Ltd Mono House, 338-348 Lower Dandenong Road Mordialloc, Victoria 3195, Australia T. +1800 333 138 E. ozsales@mono-pumps.com Mono Pumps (New Zealand) Ltd PO Bo 71-021, Fremlin Place, Avondale Auckland 7, New Zealand T. +64 (0)9 829 0333 E. info@mono-pumps.co.nz Mono Pumps Ltd, Building 5 Madong Industrial Park, 1250 Sicheng Rd Malu Town, Jiading District Shanghai 201801, P.R. China T. +86 (0)21 3990 4588 E. monoshanghai@nov.com www.monoflo.com Published information other than that marked CERTIFIED does not etend any warranty or representation, epressed or implied, regarding these products. Any such warranties or other terms and conditions of sales and products shall be in accordance with Monoflo s standard terms and conditions of sale, available on request. Monoflo products are marketed outside North America under the mark Mono. Literature reference: MF-ALP-Progressing Cavity Pumps Monoflo and PowerDrive are registered trademarks of Mono Pumps Ltd.