Oakton TEMP 9000 Advanced Thermocouple Controller Models: 89800-01 & 89800-02 Oakton Instruments 625 E Bunker Ct. Vernon Hills, IL 60061, USA 1-888-4OAKTON (1-888-462-5866) info@4oakton.com
Contents Safety... 3 General Description... 4 Control Panel Description... 4-6 How to Setup... 6 Operation Setup... 7 Menu Screens (Models 89800-01 & 89800-02)... 7-14 Temperature Scale... 8 Alarms... 9 Auto-Calibration Gateway... 10 Loop Break Stop... 11 Control Action... 12 Set-up Flow Chart... 15-17 Main Screen information... 15 General Setup Flow Chart...16 Advanced Setup Flow Chart......17 Specification Model 89800-01... 18 Specification Model 89800-02... 19 Sensor Input (Model: 89800-01 & 89800-02)... 20 Declarations... 21 Maintenance... 22 Warranty... 22 Alternate Power Cord... 23 Country Output Adaptors... 24-25 2
Safety Precautions DANGER: DO NOT REMOVE COVER! HIGH VOLTAGE IS PRESENT IN THIS CONTROL. Contact vendor for service. DANGER: If high voltage is present on external temperature sensor from outside source, high voltage will be present at the control. DANGER: Fire protection and control damage: Replace all fuses with the correct fuse replacement. Reference page 18 for Model: 89800-01 and page 19 for Model: 89800-02. WARNING: Specifications for the power cord: See page 18 for Model: 89800-01 and page 19 for Model: 89800-02 for proper replacement cord. Additional input power cords for various countries are listed on page 23. WARNING: Use of separate temperature limit control is recommended were a fault condition could occur and result in a fire or other hazardous condition. 3
General Description The Oakton TEMP 9000 Advanced Thermocouple Controller is designed regulate a user defined set point temperature. The microprocessor control uses a PID algorithm that provides precise heating/cooling tolerances for demanding applications in the laboratory or industrial setting. This unit comes with a 3 meter detachable power cord, audible alarm, single thermocouple input, and grid support bracket that is ideal for fume hood mounting to maximize bench space. This control is a microprocessor-based, digital indicating, single loop temperature controller. It has a single output located on the back of the control. It features an auto-tuning function that allows automatic configuration of the PID parameters with a minimum of manual configuration required by the user. Sensor input types: Thermocouple J, K, N, R, S, T, B, and E. The control automatically sets the PID parameters through a "learning" sequence in the tune mode. PID parameters include proportional band, reset/integral, and rate/derivative. The userfriendly LED display is to aid in monitoring and setup of the control. The Oakton model: 89800-01 and 89800-02 controls automatically store all information in non-volatile memory. Control Panel Description FRONT RUN/STOP Button Pressing RUN/STOP once will start the control process if the temperature controller is stopped, or stop the control process if the temperature controller is the run mode. If the temperature controller is running, Heat and Cool on-screen indicators will illuminate appropriately with the mode selected in the setup menu. The Control Action selection is in the Advance Menu Gateway setup. TUNE Button Pressing TUNE once will start the AUTO TUNE cycle. AUTO TUNING must be enabled in the setup menu for this key to function. 4
ALARM Button In an ALARM situation, the display will display either WARNING or ERROR with corresponding warning or error. A WARNING will not stop the control process. An ERROR will stop the control process. MANUAL RESET mode: Pressing ALARM once will silence the audible alarm and clear the onscreen alarm message. If the alarm situation is present the Alarm/Action Display will remain illuminated. The alarm and on-screen message will not clear automatically, even if the system is no longer in an alarm situation. AUTO RESET mode: Pressing the ALARM once will silence the audible alarm and clear the onscreen alarm message. If the alarm situation is still present, the Alarm/Action Display will remain illuminated. If the system leaves and alarm situation, the system will automatically silence the alarm and clear the on-screen alarm message. SELECT Button Pressing SELECT once will allow you to cycle through user-configurable control Set Points. The Set Point selected will be underlined. Set Points may be changed by using the UP and DOWN arrow keys. MENU Button The MENU button provides access to all user-configurable setup parameters of the Temperature Controller. Pressing this key once will scroll through parameter options. Pressing and holding this key will exit to the home screen, saving any changes made up to that point. UP, DOWN, LEFT Arrow Buttons The UP and DOWN arrow buttons will increase or decrease the value of the Set Point selected (underlined). Pressing the UP or DOWN arrow keys will increase or decrease numerical entries by the least significant digit (i.e. 00.0 to 00.1, 1 to 2). Pressing and holding UP or DOWN arrow keys will increase or decrease numerical entries using an acceleration factor. For every ten units, the rate of acceleration will increase by a factor of ten, starting from the least significant digit as shown in the table below Numbers Increase/Decrease by 0.0 0.9 0.1 0 9 1 10 100 10 100 1000 50 Table 1. Acceleration Factor Table 5
Pressing and holding UP and DOWN arrow keys will increase or decrease text entries without an acceleration factor. The LEFT arrow button allows you move backwards through the GEN- ERAL SETUP MENU (GSM) and ADVANCED SETUP MENU (ASM). While in the ASM, you can move backwards to the first ASM screen, but cannot back into the GSM. To exit to the main screen from either menu, press and hold the MENU button. HEAT, COOL, AND TUNE When any of these modes are active they will have a block indicator on the display showing they are active. Example: When the control is in the heat mode and it is applying power to the heater output there will be an indicator block on the display to show the heater output is active. 5-15R, 115 VOLT BACK OF CONTROL SHOWN WITH 230 VOLT OUTPUT RECEPTACLE Model 89800-01 & 89800-02 1. IEC power cord connection (see page 23 for additional cords) 2. Fuse 3. Heater/Cooler output (IEC 60320 on 230 volt, 5-15R on 115 volt) see page 24, 25 for optional country cord adapters. 4. Control Power Switch 5. Grid Support Bracket 6. Thermocouple, Type: J, K, N, R, S, T, B, and E How to Setup models: 89800-01 & 89800-02 Install control in safe operating area. Plug Heater/Cooler into the output connector, located on the back of the control. Connect input sensor into the proper connection input on control and place the sensor in the process. Plug proper AC cord into the IEC connector (depends on country), located on back of the control. 6
Operation Setup for models: 89800-01 & 89800-02 To enter the user-con igurable setup press the MENU key from the system status screen. Use the MENU key to advance through each menu setting. Use the UP & DOWN key to make changes in each menu setting screen. Use the low chart (page 16 & 17) to have visual of the overall menu layout. When all settings have been made and saved the control will return to the System Status screen. Set the Set Point temperature by pressing the Select button one time. A line will appear under the Set Point value. Use the Up and Down arrow keys to change the Set Point value. Press the Select key one time when finished and the line under the Set Point will disappear. Press the Run/Stop key when ready to start the heating/cooling operation. Running the TUNE feature is recommended when running a new process. Tune Operation Setup your process as instructed in the operation setup guidelines. Verify that the Auto Tune feature is enabled in the menu settings. From the System Status screen set the Set Point temperature. Press the Tune button and the indicator showing Tune will have be illuminated on display. Press the Run/Stop button the start the process. The Set Point value isn t changeable after the Tune process has started. The value is locked until the Tune process is complete or aborted by the user. Stopping the Tune operation prior to it finishing will cause the PID settings to be returned to factory default values. PID values will be saved in non-volatile memory. Control Sensor Proper placement of the sensor can eliminate many problems in the operation of the system. The probe should be placed so that it can detect any temperature change with little thermal lag. In a process that requires fairly constant heat output, the probe should be located close to the heater. In processes where heat demand is variable, the probe should be located close to the work area. Experimenting with probe location will provide optimum results for the users specific application. Menu Screens Menu Status screen: 7
Sensor Type Sensor selection screen. Use the UP & DOWN keys to change sensor type. Available sensors: Thermocouple Thermocouple Type Thermocouple type screen displayed above. This screen changes with the type of sensor selected on the previous menu screen. Selections: Range Type J: Range Type K: Range Type N: Range Type R: Range Type S: Range Type T: Range Type B: Range Type E: -190 C to 1000 C (-310 F to 1832 F) -200 C to 1372 C (-328 F to 2502 F) -200 C to 1300 C (-328 F to 2372 F) 0 C to 1768 C (32 F to 3214 F) 0 C to 1768 C (32 F to 3214 F) -200 C to 400 C (-200 F to 752 F) 200 C to 1800 C (392 F to 3272 F) -200 C to 1000 C (-328 F to 1832 F) Temperature Scale Factory default is C. Use UP & DOWN arrow keys to change temperature scale. 8
Alarms Default mode is off. Use arrow keys to change alarm settings. Available selections: OFF, MANUAL RESET, and AUTO RESET. OFF = NO ALARM MANUAL RESET = User has to reset the alarm condition by pressing the alarm key. AUTO RESET = Control automatically turns alarm off after temperature returns to normal operating conditions. Alarm Mode Default mode is Process High. Use arrow keys to change alarm mode setting. Available selections: Process High, Process Low, and Process High / Low. Process High: The alarm will be activated if the temperature rises above the user set alarm value. Process Low: The alarm will be activated if the process value goes below the user set alarm value. Process High / Low: The alarm will be activated if the temperature goes above or below a high and low temperature set by user. 9
Alarm Hysteresis Use the UP & DOWN arrow keys to adjust value. The user defined value when the alarm will exit an alarm condition. Example: User has a Process High alarm programmed with a value of 150 C and has set the Alarm Hysteresis of 1 C. The alarm has been activated after the temperature reached 160 C. When temperature reaches 149 C the alarm condition will not be active. Audible Alarm Use UP & DOWN arrow keys to change value; ON or OFF. Turns the audible alarm on or off. Advanced Menu Gateway Press the menu key to advance into the advanced setup. Press the DOWN key to exit to the system status screen. Auto-Calibration Gateway Use DOWN arrow to change to Enter Auto-Calibration Setup. Press the MENU key to enter To skip the Auto-Calibration press the Menu key. (Skip to Sensor Offset Calibration if calibration isn t being performed) Calibration: Step 1 of 6 The use of a secondary calibrated temperature device is required for the calibration. Follow instruction on the display for all 6 calibration points. 10
Confirmation Screen The use of a secondary calibrated temperature device is required for the calibration. Use UP and DOWN arrow keys to adjust temperature calibration input value. Follow instructions on the display of the control. Sensor Offset Calibration Use the UP and DOWN arrow keys to adjust the value. The use of another temperature device is required to figure correct offset needed. Adjusting this value is offsetting the sensor input signal. Over Temperature Stop Use UP & DOWN arrow keys to adjust value. When sensor temperature goes above this value the output to heater/cooler will be turned off. Warning: Over Temp Stop will appear on display. Press alarm button to clear warning and return to the main operation screenn Loop Break Stop Use the UP & DOWN arrow keys to adjust value. 11
Control Action Default setting is Heat. Use DOWN arrow key to change to COOL. Control Mode Default setting is PID. Use arrow keys to change to ON / OFF. Skip to PID settings if PID was selected in Control Mode On / Off Control Use the UP & DOWN arrow keys to adjust value. The ON / OFF hysteresis value tells the control how much above temperature SetPoint and below temperature SetPoint that the control will apply power to the heater/cooler. Skip to Cycle Time Setup if Control Mode is set for ON / OFF. ---PID Settings--- Auto Tune Default setting is Enabled. Use arrow keys to change to Disabled Proportional Band Setup 12
Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the proportional band of PID. Only users with advance knowledge of PID controller operations should attempt the manual setup. Integral Time Setup Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the Integral Time of PID. Only users with advance knowledge of PID controller operations should attempt the manual setup. Derivative Rate Setup Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the Derivative Rate of PID. Only users with advance knowledge of PID controller operations should attempt the manual setup. ON / OFF Hysteresis Use the UP & DOWN arrow keys to adjust value. Cycle time is the rate that the output cycles on and off. The recommended time is 1 second. If a mechanical relay is being used off the output it is recommended that the time be increased to more than 1 second. Mechanical relays are slower than solid state relays and require more time to operate correctly. Damage to the relay and control can occur if not set correctly. 13
Run Time Use the UP & DOWN arrow keys to adjust value. Use the Select key to change between HR and MIN. Run Time is a safety feature while the control is in the ON / OFF or PID mode. The user can set a timer to have the output turned OFF if the time expires. Power Failure Control Default value is RESUME. Use arrow keys to change value. Options: STOP If control losses AC power during operation, process will be stopped when AC power is restored to the control. RESUME If control losses AC power during operation, the user will be alerted with four audible beeps and the process will continue with power to output ON when AC power is restored. 14
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Gener al Set up Menu ENTER Set pr obe t emp t o XXX. X Pr ess MENU t o cal i br at e... SKI P Cal i br at i on Set up... RESET Ar e you sur e you want t o r eset t o DEFAULT poi nt s? NO YES NO Ski p VI EW ( Poi nt s) Cal i br at i on Poi `nt : X Set Poi nt : XXX Read Temp: XXX VI EW ( Sl opes & Of f set s) Segment bt wn Poi ` nt s X & X Sl ope: X. XXXX Of f set : X. XXXX Ar e you sur e you want t o save t hese poi nt s? NO Of f set : X. XX YES PI D ENABLED Enabl ed, Di sabl ed XXXX X XXX X above Set Poi nt X. XXX DI SABLED XXXX seconds HEAT X. XXX Heat, Cool PI D XXXX seconds ON/ OFF Hyst er esi s X. XX X X. XXX HR XX MI N XX RESUME pr ocesses af t er power f ai l ur e/ out age. STOP RESUME EXI T SETUP MODE 17
Specification: Models 89800-01 POWER INPUT 120VAC ±10% 50/60Hz. ±3% 15 Amp 1800 Watt MAX LOAD Operating Environment 0 to 90% relative humidity, non-condensing 32 to 77 o F / 0 to 25 o C Maximum Altitude Pollution Degree 2000m 2 (Normally only non-conductivity pollution occurs) Installation Category II Local Level (Connect to branch circuit and not directly to a main circuit, such as a fuse panel) Storage Fuse AC Line Cord Heater/Cooler Output 0 o C to 60 o C Relative Humidity 5 to 80% Non-condensing at 30 o C 250 Volt, 15 Amp rated (Fast-acting) SJT-14-3 14 AWG, 15 Amp, 125 VAC, less than 3 meters in length. Max Voltage: 120 VAC +/- 10%, 15 Amp, 50/60 Hz 1800 Watt Max Load Compliance 120VAC to 240VAC 230VAC (For CE mark) UL File E207546, Vol. 1 Data retention upon power failure via nonvolatile memory. 18
Specification: Models 89800-02 POWER INPUT 230VAC +/-10% 50/60Hz. +/- 3% 10 Amp 2300 Watt MAX LOAD 0 to 90% relative humidity, non-condensing Operating Environment 32 to 77 o F / 0 to 25 o C Maximum Altitude Pollution Degree Installation Category II 2000m 2 (Normally only non-conductivity pollution occurs) Local Level (Connect to branch circuit and not directly to a main circuit, such as a fuse panel) Storage Fuse 0 o C to 60 o C Relative Humidity 5 to 80% Non-condensing at 30 o C 250 Volt, 10 Amp rated (Fast-acting) AC Line Cord Heater/Cooler Output SJT-14-3 14 AWG, 15 Amp, 240 VAC, less than 3 meters in length Max Voltage: 230 VAC +/- 10%, 15 Amp, 50/60 Hz +/- 3% 3450 Watt Max Load Compliance 120VAC to 240VAC 230VAC (For CE mark) UL File E207546, Vol. 1 Data retention upon power failure via nonvolatile memory. 19
Sensor Input: (Model: 89800-01 & 89800-02) 1. Thermocouple (grounded or non-grounded) 2. Automatic cold junction compensation and break protection for sensor. 3. Temperature display: F, C, K, Rˊe, and Ra display; user selectable (preset for degrees C) Range Type J: Range Type K: -190 C to 1000 C (-310 F to 1832 F) -200 C to 1372 C (-328 F to 2502 F) Range Type N: -200 C to 1300 C (-328 F to 2372 F) Range Type R: 0 C to 1768 C (32 F to 3214 F) Range Type S: 0 C to 1768 C (32 F to 3214 F) Range Type T: -200 C to 400 C (-200 F to 752 F) Range Type B: 200 C to 1800 C (392 F to 3272 F) Range Type E: -200 C to 1000 C (-328 F to 1832 F) Sensor Accuracy: Thermocouples Calibration accuracy +/-0.1% of span, +/- 1 o C, types J, K, T, E, N. Types B, R, S: ±0.2% of span Accuracy Span :1000 o F (540 o C) min. 20
CE Approval UL File E207546, Vol. 1 21
Maintenance/Cleaning Simple preventative maintenance steps include keeping the controller clean. Protect it from overload, excessive dirt, oil and corrosion. Cleaning: If cleaning is necessary, use only a damp cloth with water only. Wipe only the exterior of the control chassis. Warranty Oakton Instruments, for itself does hereby offer a warranty for products from the date of receipt by the user, under normal and proper usage, against defects in workmanship and materials for 12 months, and will repair or replace any defective part(s) without charge when same is shipped Prepaid to Oakton Instruments from which the product was originally purchased. Should the nature of any defect require that the product, or any constituent portion thereof, be returned to Oakton Instruments, Vernon Hill, Illinois, prepaid for service, a condition precedent to any return shall be the procurement of authorization from Oakton Instruments assigning a Return Goods Number to the product or part requiring service. Parts and accessories manufactured by others are warranted only to the extent of the regular warranty of the manufacturer or supplier of such materials and only insofar as Oakton Instruments is able to transfer the benefits of warranty coverage, if any, to the user. Any adequately warranted defective part or accessory manufactured or supplied by others may be exchanged through Oakton Instruments for a replacement part is shipped prepaid and received at Oakton Instruments within 30 days from the date any replacement part is obtained by the user. This warranty supersedes and is given in lieu of all implied warranties, and is void if the user causes damages from improper usage of product under normal operating conditions. 12 MONTHS LIMITED WARRANTY ON ALL PARTS AND LABOR IS GIVEN BY OAKTON INSTRUMENTS. CATALOG NUMBER 89800-01 & 89800-02 SERIAL NUMBER DATE OF PURCHASE 22 8/302013 rev. 5
Input power cord options for various countries. 23
Country Cord Adaptors Europe Part # 89800-19 Denmark Part # 89800-21 England Part # 89800-22 India Part # 89800-23 Australia Part # 89800-24 24
Country Cord Adaptors Switzerland Part # 89800-26 Italy Part # 89800-27 Israel Part # 89800-28 USA Part # 89800-29 25