) ),... ' DB2-DD7100 Single needle direct drive straight lock stitcher with thread trimmer PRODUCT MANUAL D Outline... 1 II Specifications............ 1 II Sales points... 3 II Optional parts... 7 II DIP switch functions... 9 II Parameter setting flowchart... 10 II Parameters..... 11 II Memory switch setting flowchart.. 12 II Memory switches... 13 1m Connector configuration... 16 m Perspective view.... 17
1 D Outline What is the DD71 00? 007100 is the newest and most up-to-date single needle straight lock stitcher in our range, with a motor which is integrated into the machine head. With the adoption of a new lubrication system and further improvements to conventional functions, this machine is designed to give better cost performance by parts sharing and thorough review of the design. The motor, which used to be equipped under the table, is built into the machine head, and is directly coupled to the upper shaft. A dry-head tank lubrication method is adopted. Measures to reduce machine operating noise and increase safety have been taken to produce a more comfortable working environment. Specification -1 is provided to flexibly cope with the sewing of difficult-to-sew materials in addition to general thin materials. fj Specifications Machine head specifications 082-007100-9 Thread wiper I.... 99-l I 1 I Device Lower thread detector Application Operation panel Automatic presser lifter 3 - - 4 0-9 0 0 o I None. 1 I Installed 1 3 I I *Difficult-to-sew B-20 and thin materials 8-40 Medium heavy materials B-100 5 Heavy materials.. 007100 Single needle direct drive straight lock stitcher with thread trimmer Difficult-to-sew material specifications refers to the ability to sew a range of materials from general thin materials to materials made from new synthetic fibers, without puckering or unevenness in the seam occurring. ) ()
) ) Specification DD7100-001 DD7100-003 DD7100-005 Application For thin and difficult-to-sew materials For medium heavy materials For heavy materials Max. sewing speed 4,000 spm 5,000 spm 3,500 spm Max. stitch length 4.2 mm 5 mm Needle bar stroke 29 mm 31 mm 35 mm Thread take-up stroke 57.4 mm 61 mm Type of feed dog 4 rows 4 rows (rough) Feed dog height 0.8 mm 1.2 mm Presser lifter lever 6 mm Presser foot Knee lifter 13 mm height Automatic presser lifter 10 mm Presser foot pressure Bed size Arm pocket size Needle Rotary hook Mass Sewing speed depends on the machine specifications. Motor specifications High sewing speed Low sewing speed Front/continuous backtacking speed End backtacking speed Motor Control circuit Control box MD721 (Single-phase) MD731 (3-phase) 9.8-39.2N 39.2-78.4N 58.8-98N (1-4 kgf) (4-8 kgf) (6-10 kgf) 476 x 178 mm 266.5 x 134.5 mm DB X 1 NS#9 DB X 1 #11 DB X 1 #22 DP X 5 NS#9 DP X 5 #11 DP X 5 #22 For thread trimming 41 kg 220 spm to the maximum (Changeable) 220 spm 220 spm to 1,800 spm (Changeable) 1,800 spm AC servomotor (3-phase/single-phase 4 pole 400W, 100-240V) Microcomputer Operation panel.., 8 20 D. a-eo A B e-a OJJ Ill-<~ --...9 11 11 B-40 ; e - v v D. m _...9 O,OOEO -~ 11111111 B-40 ea A B C D e B 100 jll-cl v v v vee - - D. ; A B C D FIGTEIIN STEP IIUIFIIlliDI DODD,. D oo jll-cl _...9,o 11 B-100 ea 2 ~& o m 11111111. 11 11 e vvvv..!.-1 v v vcee -- Quick reference for indication and meaning on the operation panel B-20 B-40 8-100! Normal lock stitch 0 0 0 ~ Automatic thread trimming.j.!.!. Half stitch 0 0 0 AUTO Automatic sewing A~B1,a1 Start backtack (0-9) 0 0 0 ~c1o,~a' End backtack (0-9) 0 0 0 ~,q,& Continuous backtack (0-9) 0 0 IE Fixed stitch (1-99) 0 0 0 - FJIEE DELETE II&Rf Temporarily cancel programming sewing Step deletion Step insertion CJ Name label stitch (1-99) - 0 0 e Sewing speed setting!.e1 Pleats presser stitch (1-99) - 0 0.r Slow start sewing PlA1TERH Pattern stitch - - 0 i Correction sewing Needle up stop/ Needle down stop BACK Back stitch - - 0 J.A. coma Continuous stitch - - 0 - Automatic presser foot lifting - - 0 lill=t lq...!... (optional) Lower thread detector B-20 B-40 B-100 0 0 0 0 0 0 - - 0 - - 0 - - 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2
II Sales points Machine head with built-in motor 3 The servomotor is directly coupled to the upper shaft, and because this eliminates the need for a V-belt, motor power is transmitted directly without any losses. In addition, power consumption is also kept to a minimum so that extensive energy savings can also be achieved (approximately 25% compared to previous Brother models). Pedal ---~ Warm-up time 007100 8737 Markll 4,000 spm 96 ms 155 ms 5,000 spm 103 ms 189 ms Elimination of the V-belt also means that flakes from the belt as it wears will no longer make the material dirty. Because the motor is built-in, it is no longer necessary to mount a motor on the work table. Jobs such as installation of belt covers and a bobbin winder have also been eliminated, so that overall setting up has become much easier. The motor can be exchanged easily. <Upper shaft mechanism> Rotation of the motor 0 is transmitted directly to the upper shaft 8. <Lower shaft mechanism> Timing pulley (U) 8 in the joint set transmits the rotation of the motor 0 to the timing pulley (D) assembly 8 and the lower shaft 0 via the timing belt 8. I,)
) ) Adoption of the dry-head lubrication method A dry-head tank lubrication method has been adopted. (Upper and lower shafts have bearings on both ends.) This enables minimization of lubrication to the needle bar mechanism. For easy maintenance, the number of times of lubrication is reduced (compared with previous Brother models). An oil pan is no longer used, and there is no longer any need to worry about oil staining the material. The oil level can be checked easily through a sight glass. There is no longer any need to tilt or rotate the machine. Upper shaft, thread take-up, and needle bar --~- - -1fi -.. L J Decrease Increase Plunger pump \ \ t (1) The oil poured in through the oil port is stored in the oil tank 0. (2) The oil in the oil tank 0 is drawn by the plunger pump 0 attached to the rotary hook shaft 8. (3) The oil is fed from the plunger pump 0 to the thread take-up and the needle bar via the vinyl tube and the wick. (4) Lubrication of the rotary hook can be adjusted using the adjusting screw 0. 4
5 Comfortable vvorking environment Reduction of the noise from the solenoids used for thread trimming and when motor rotation is reversed and so on, plus reduced machine operating noise combine to produce a much quieter working environment (approx. 5 db less compared to Brother previous models). The elimination of the V-belt means that there is no longer a problem of anything getting caught in the belt. Furthermore, a safety switch operates when the machine head is tilted back for maintenance, so that the motor will not operate even if the pedal is pressed. A motor is built into the machine head, giving the machine a more streamlined shape and the operator more space below the work table. That promotes the adoption of further amenities in sewing factories without leading to there being less space. Major difference between DD71 00 and 8737 Markll DD7100 B737 Mark II Motor installation Built-into the machine head Mounted under the table AC servomotor 400W DC servomotor 400W Motor type (Possible to (Impossible to reverse rotation) reverse rotation) V-belt None Installed Bobbin winder installation Built-into the top of the machine head Attached to the table Synchronizer Built into the motor Built into the machine head Mass 76 kg 85 kg Lubrication method Specification -1 Dry-head For thin and difficult-to-sew materials Automatic lubrication (oil pan) For thin materials Lower thread Attachable as detector an optional part - Sewing and backtacking speed settings On the operation panel Using the knob in the control box ) )
} ) Flexible handling of even previously difficult-to-sew materials The focus of machines with -1 specification is on sewing materials which are thin and difficult-to-sew. As a result of modification of mechanisms such as the needle bar, thread take-up, and rotary hook, materials which were previously difficult-to-sew can be sewn at high speed. (See page 7.) DD71 00-1 * for difficult-to-sew materials specification For new synthetic materials specification on the B737 B737-1 for thin materials Needle bar stroke 29.0 mm 31.0 mm 31.0 mm Needle DB X 1 #9 NS DB X 1 #10 NS DB X 1 #11 Rotary hook For thin material Plastic race (lubrication not required) For thin materials Maximum sewing speed 4,000 spm 3,500 spm 4,000 spm *It is possible to attach a plastic race (lubrication not required). (In this case, the maximum sewing speed is 3,500 spm.) The special tool for measuring the presser foot pressure is no longer needed. A tension gauge set enabling easy measurement of upper and lower thread tensions is provided as an optional part. (See page 8.) Others The switches for slow start, correction stitch, and needle up/down stop position are provided on the operation panel so that you can s~t and check the current settings easily. After thread trimming, the machine can be stopped with the needle at its highest position by reversing the motor. This is useful when changing the materials to be sewn, thick materials in particular. (See page 9.) Gauge parts for the 8737 and those for other manufacturer's can be used. A lower thread detector (optional part) is provided to indicate the remaining lower thread. This is useful when sewing a product that allows no overlapping or incomplete stitching. (See page 7.) 6
II Optional parts Lower thread detector (183955-001) The lower thread remaining will be displayed as % on the operation panel. The lower thread detector will warn you that the thread has been all used up according to the amount you set in advance by making the lower thread remaining indicator blink and a issuing beep. This is useful when sewing a product that allows no overlapping or incomplete stitching. Use the bobbin case assembly (525780-001) exclusive to the DD71 00. 7 Set for new synthetic fabric (for specification -3) (18391 0-001) *When the following part set is used on the machine, regularly set the sewing speed to 2,800 spm. (Max. 3,500 spm) Adjusting screw~ (S35781-001) li Spring~ (S35783-001) m ri Presser bar pressure gauge (S35782-001) :--1 Presser regulating spring (S35780-001) r-- Presser regulating screw assembly (S35779-001) [with presser foot pressure indication] r-------------------, I ~Spring (100399-001) I I [For low tension] I : Spring (115188-001) : 1 [For low tension] 1 I I I ~ I L----C ~p:~.:~n ~.::~ =m~y_j Needle ~ DB X 1 NS#10 (S35775-31 0) (S35788-001) [For low tension) Presser foot assembly (S35777-001) [For low friction] When you change specifications -1 so as to be able to handle new synthetic fabrics, use the following parts: Rotary hook RP box assembly (535784-901) Screw (535786-001) Spring----~ (14751-001) [For low tension) [Plastic race:---..._ lubrication ""'->,,... not required] r::' ~...,. Rotary hook RP l...,}i\.'\voef)v~.~~1' : box assembly l }l 1 (535784-901) :... :~ l.., I..J ''... l,.,.,..,.' ~Screw (S35786-001) [without lubrication hole) ',) )
) ) Tension gauge set (183922-001) This is a device designated for easy measurement of upper and lower thread tensions. This is useful when frequent changing of threads and materials to be used for small-lot production is required, or the same thread tension is required on different machines. Upper thread tension measurement Lower thread tension measurement Thread wiper set (183956-001) Presser foot lifting solenoid set Presser foot lifting solenoid set A (with knee lifter) (183959-001) Presser foot lifting solenoid set 8 (without knee lifter) (183960-001) 8
II DIP switch functions 9 See page 16, "1!1 Connector configuration" for the DIP switch position. Presser foot position when the foot pedal Presser foot is lowered. (Export specification) 1 is returned to the neutral position after Presser foot is kept raised. (Japanese specification only) thread trimming (See NOTE 1.) Setting of a delay from the time the With delay 2 presser foot is turned until the motor starts (See NOTE 2.) Without delay 3 4 Needle up stop position due to reverse rotation 5 N.C The machine stops with the needle at its highest position due to reverse rotation. The machine stops with the needle at its highest position without reverse rotation. 6 Limited speed setting 1 Maximum sewing speed (during high-speed sewing) that 7 Limited speed setting 2 can be set through the operation panel (See NOTE 3.) 8 Always set to off. (See NOTE 4.) (NOTE 1) Once the knee lifter switch is used to lower the presser foot, the foot pedal can not be used to raise the presser foot while the machine is stopped; at this time, only the knee lifter is able to raise and lower the presser foot. (NOTE 2) For -900 series specification machines (machines with an automatic presser foot lifter), be sure to set DIP switch 2 to on. (NOTE 3) Limited sewing speeds depend on settings for DIP switches 6 and 7 as shown in the following table. When the maximum sewing speed is specified as 5,000 spm on the operation panel, it is actually limited to 4,700 spm. If the setting of memory switch 04 is changed to on. the set sewing speed is not limited to 4, 700 spm. DIP switch 6 DIP switch 7 Limited speed 3,500 spm 4,000 spm 4,500 spm 5,000 spm (NOTE 4) If DIP switch 8 is set to on, all pedal operations are deactivated. Be sure to set it to off.
Parameter setting flowchart Start Set memory switch 01 to. *1 *1: Refer to the memory switch setting flowchart Turn off ail LEDs. For the B-1C0operation panel, select pattern 1. Leave the machine stopped after thread trimming. * Press the thread trimming and AUTO keys. (The LED of the thread trimming key will blink, and a parameter number will appear on the ABdisplays.) Select the desired parameter number using the A and V keys below the B display. Change other parameter setting r finish settina? Change Finish Press the thread trimming key. (The value corre spending to the currently set parameter number will blink.) The data currently set for the parameter can be checked only while the A key below the A dis play is kept pressed. *2 Changing completely? *2: As to the data related to backtacking, press the A key to indicate the timing angle(*15*) and v keyto indicate a plusor minus symbol. Further changes No more changes Change the value using the Aand 7 keys below the AB displays. *3 Indicate parameter number 99 using the A and V keys below the B display. Indicate parameter number 90. Related to backtacking? Press the thread trimming key. Press the thread trimming key.(the plus or minus sym bolcurrently selected will blink.) Select the plus or minus symbol using the Akey below the Bdisplay. M I' = Press the thread trimming key. (Parameter num ber will reappear.) End *3: As to backtacking information, the timing angle ("15*) willappear. *4: Select a plus < -/ > or minus symbol < > for the value determined in 3. 10
fi Parameters 11 Parameter No. Default value Data value setting range Function 10 15 (150 ms) 00-25 (x1q] (0-250 ms) Time delay from the time the machine starts to operate with the automatic presser foot raised to the time the motor operates. 11 05 (50 ms) 03-10 (x10] (30-100 ms) Time delay from the time the thread wiper turns until the automatic presser foot turns 13 30 (300 ms) 10-90 (x1q] (100-900 ms) Time to keep the automatic presser foot lifter raised 14 * 36 (3 min.) 00-60 (x5] (5 sec. - 5 min.) The presser foot signal will be automatically off after the set time passes. When the data is set to 00, the presser foot signal is not automatically off. 15 * 00 (30 ms) 00-60 (x2.5] (0-150 ms) Time from the presser foot lowering command to the presser foot once 16 12 10-12 Constant voltage required to turn on the presser foot after the presser foot lowering command 17 10 (10s) 05-30 (5-30s) Puller continuous time 18 40 (40 stitches) 00-99 (0-99 stitches) The number of stitches to be produced from the start of sewing until the puller lowers 20 02 (20 ms) 01-07 (x10] (10-70 ms) Time delay from the time the machine stops after thread trimming to the time the thread wiper operates 21 05 (50 ms) 04-10 (x1q] (40-100 ms) Thread wiper time 22 50 (50 ms) 40-70 (x10] (40-70 ms) Lower thread detecting pin control time (in all blocks) 23 10 (10 ms) 05-25 (x1] (5-25 ms) The first time of the lower thread detecting pin 24 07 (7 ms) 01-15 (x1] (1-15 ms) The first time of the lower thread detecting pin 26 03 (30 ms) 00-05 (x10] (0-50 ms) Time delay from the thread wiper to the lower thread detecting pin 27. 05 (0.5s) 02-50 (x0.1] (0.2-5.0s) Time delay from the time when the machine stops with the needle at its highest/lowest position to the lower thread detecting pin (Lower thread detection function at the needle up/down stop with the foot pedal in neutral) -23 to +23 (in 15 increments). 30-04 (-60 ) (On the panel, indications for minus and Quick reverse device -timing upon start or continuous backtacking plus are " - " and " -{,. respectively.) -23 to +23 (in 15 increments) 31 00 (0 ) (On the panel, indications for minus and Quick reverse device -timing upon start and continuous backtacking plus are " - " and II -{ " respectively.) -23 to +23 (in 15 increments) 32 +02 (30 ) (On the panel, indications for minus and Quick reverse device -timing upon end backtacking plus are.. - " and II -{ " respectively.) -23 to +23 (in 15 increments) 33 ~ -04 (-60 ) (On the panel, indications for minus and The second -timing for the quick reverse device upon double end backtacking plus are " - II and II -{ II respectively.) The parameter numbers appear on the panel. (NOTES) *: The timer-off function for the presser foot is activated only when memory switch 36 is set to off. *: This parameter is available only when memory switch 35 is set to on. +:The lower thread detection function for the needle up/down stop when the pedal is positioned at neutral is activated only when memory switch 51 is set to on. ~: This parameter is available only when memory switch 22 is set to on.
) II Memory switch setting flowchart ) Leave the machine stopped after thread trimming. Turn off all LEOs (except for the LED of the needle up/down stop key). (For the 8-1 00 operation panel, select pattern 1.) Change Press the needle up/down stop key while pressing the thread trimming key. (A memory switch number will appear on the A8 displays, and either of the two LEOs of the needle up/down stop key will be lit to indicate the direction of movement. On the 8-40 or 8-1 00 operation panel, the setting will be indicated on the D display.) Select the desired memory switch number using the 1::.. and v keys below the A8 displays. Press the needle up/down stop key to change the setting of the memory switch. (Either of the two LEOs of the needle up/down stop key will be lit On the 8-40 or 8-100 operation panel, the 1::.. and v keys below the D display can be used instead.) ~------------------------------------------------------------~------------------------------------------------------------~ Keep pressing the thread trimming key at least for 1 second to cause a beep to be issued. (All LEOs except for the LED of the needle up/down stop key will be turned off.) ---------... ------------, ---------- ------------Y.... Indication when memory switch is set to off D... ~ ~@ and I @I ~.ad Indication when memory switch is set to on ~@and 'V D ~ (NOTE) If the power is turned off before the end operation, memory switch settings are not renewed. 12
II Memory switches Memory switches 01-08 01 Parameter setting 02 Interlocking along with forward step Parameter setting can be changed. Parameter setting change is prohibited. Forward step is possible during backward step (for thread trimming). Forward step is impossible during backward step (for thread trimming). Power supply drop check (reset detection) Power supply drop 03 function is activated. check Without the above-mentioned function The same as settings of DIP switches 6 and 7. 04 Limited sewing speed (See NOTE 1.) 05 Needle penetration force 06 07 08 Maximum sewing speed is limited to 4,700 spm. Needle penetration force is strong. Needle penetration force is ordinary. (NOTE 1) When the power is turned on again, sewing speed can be set up to 5,000 spm. Memory switches 11-18 11 Thread trimming and Without thread trimming and thread wiper thread wiper output With thread trimming and thread wiper Presser foot position 12 after thread trimming (See NOTE 2.) Presser foot is raised when the foot pedal is in neutral. Presser foot is lowered when the foot pedal is in neutral. Presser foot position Presser foot is at its highest position. 13 after the machine stops with the pedal in neutral Presser foot is at its lowest position. 14 Actuator switch It is used as the thread trimming switch. It is used as the reverse and correction switches. Ordinary slowdown stop and control 15 Slowdown stop control Slowdown and stop control with 1 stitch elimina- tion 16 Lower thread remaining Unable to be used. detection Able to be used. 17 Half-stitch correction 18 Reverse stitch correction A forward stitch or half stitch can be corrected. (See NOTE 3.) A forward stitch can be corrected. A half stitch cannot be corrected. (See NOTE 3.) A forward stitch or reverse stitch can be corrected. (See NOTE 3.) A forward stitch can be corrected. A reverse stitch cannot be corrected. (See NOTE 3.) 13 (NOTE 2) It is activated when DIP switch 1 is set to on. (NOTE 3) A forward stitch can be corrected when the LED of the correction switch is lit. A half stitch or reverse stitch can be corrected when the LED of the correction switch is not lit. ()
Memory switches 21-28 21 Double start backtacking 22 Double end backtacking ) Start backtacking is performed in the order of lengths A, B, A, then B. Start backtacking is performed in the order of lengths A and B. End backtacking is performed in the order of lengths C, D, C, and D (B, A, B, and A on the B-20 operation panel). End backtacking is performed in the order of lengths C and D (B and A on the B-20 operation panel). Number of stitches for Extra 10 stitches are added to the number of 23 start backtacking plus 10 stitches set for both lengths A and B. stitches No extra stitches are added. Extra 10 stitches are added to the number of Number of stitches for stitches set for both lengths C and D (B and A 24 end backtacking plus 10 on the B-20 operation panel). stitches No extra stitches are added. Feed direction when the 25 start backtacking is completed The machine will stop with the reverse feed remaining on. The machine will stop after feed is returned to normal. End backtacking will start without speed slowing down. 26 Start end backtacking The machine will slow the sewing speed gradually to start low speed sewing, then shift to end backtacking. 27 Continuous backtacking setting Forward stitching for the number of stitches set in the A display, and backward stitching for the number of stitches set in the 8 display will be performed repeatedly for the number of times set in the D display. (The C display will be blank.) Continuous stitching will be performed for lengths A, B, C, and D as specified in the ABCD displays. Number of stitches for Extra 10 stitches are added to each lengths A, B, 28 continuous backtacking C, and D. plus 10 stitches No extra stitches are added. Memory switches 31-38 31 ) Start backtacking suspensian by foot pedal being placed in neutral or backtacking speed change during the start backtacking Sewing can be suspended by returning the foot pedal to neutral. During start backtacking, sewing speed depends on the foot pedal stroke. Sewing can not be suspended by returning the foot pedal to neutral. During start backtacking, sewing speed is fixed regardless of the foot pedal stroke. The number of backtack stitches for fixed stitch- ing, label attaching, or pleats presser sewing can The number of backtack be changed. 32 stitches on the B-20 or B-40 operation panel The number of backtack stitches is fixed to 4 (for fixed stitching, label attaching, and pleats presser sewing). (See NOTE 4.) 33 34-35 36 37 38 Pleats presser stitching direction - - Without reverse stitching (Fixed stitching will be called back.) With reverse stitching (Ordinary pleats presser stitching) Presser foot soft drop Manual soft drop function (See NOTE 5.) function Automatic soft drop function (See NOTE 6.) Presser foot timer-off function Timer-off function is not activated. (Presser foot will not be lowered by timer.) Timer-off function is activated. (See NOTE 7.) (NOTE 4) For the B-40 operation panel, the number of end backtack stitches can be changed for fixed stitching or pleats presser sewing. (NOTE 5) This setting depends on the setting of parameter No.15. When parameter No.15 is set to 00, the machine response will be the fastest but with noisy operating sounds. (NOTE 6) This setting depends on the setting of parameter No.16. When parameter No.16 is set to 1 0, the machine response will be the fastest but with noisy operating sounds. (NOTE 7) Timer-off function is not activated when parameter No.14 is set to 00. 14
15 Memory switches 41-48 41 Mode after lower thread alarm 42 Rotary hook used with 1.7-time rotary hook the lower thread detector Standard rotary hook 43 (See NOTE 8.) - Be sure to set to off. 44 (See NOTE 8.) - Be sure to set to off. 45 46 47 48 Foot pedal can be used after lower thread alarm. After lower thread alarm, the foot pedal operation is deactivated until the cancel key is pressed. Delayed start of standing Without any delay. operation With a delay (for 80 ms). Emergency stop by presser lifter pedal during standing operation Emergency stop using variable speed pedal during standing operation Lifting the presser foot using thread trimming pedal during standing operation Memory switch 61 I I Impossible to make an emergency stop using presser lifter pedal During automatic sewing, emergency stop can be performed using presser lifter pedal. Impossible to make an emergency stop using variable speed pedal During automatic sewing, emergency stop can be performed using variable speed pedal. It is always deactivated after the presser lifter pedal is used. It is activated. Puller output selection Synchronizer signal output I 61 (lifting/lowering the puller) 1--0-F-F-+-P-u-lle_r_o_u_t_pu-t---------------11 Memory switches 51-58 Lower thread detection Lower thread is detected while the machine is after the machine is stopped by putting foot pedal in neutral for the 51 stopped by putting foot specified time. pedal in neutral Lower thread is not detected after the machine is (See NOTE 9.) stopped by putting foot pedal in neutral. Needle up/down stop key operation is deactivated. Needle up/down stop 52 (Needle stop position cannot be changed.) key operation Needle up/down stop key operation is activated. 53 54 55 56 57 58 (NOTE 8) Do not change these settings. (NOTE 9) The time for delay can be changed in parameter No. 27. If the foot pedal is pushed forward within the time, lower thread will not detected. The default delay is 0.5 seconds. This function is available for sewing process without thread trimming.
) 1m Connector configuration ) Nrn z 0 0 ~ CN7 11 CNS 1 CNS 6j@oooo Jj1 ~ooooooooo Jj 19 0000000000 20 0000000000 ~~...,. I z,\.,.. ~m z ~... 0 0 0 '*" (/) 0 r-.. FVR 1 DSW 8 wm z 0 0 ~...,. 0 0 ~1!!!!!!!!1 6V20W g TMI CN9 (I I ljo o ol3 FUSE2 SA 2 1 ToCNS ToCN7 ~~~~ansformer l.liii 6 ~ seconda~ co11 [] IJML7 I 1 AC201V[]D. -411 D:f-1{ /NOD AC20V ID AC20V AC 20 ~L_ 0 CJ...!:Q=~;;;;:>...,. - z 0 (X)- -CD...,. N FUSE1 SA - om z 0 0 : Lt') CND (Power) 11o o o o14 CN1 CNM (Motor) 1 Ground Ground 2 1XXV u 3 1XXV v 4 2XXV w 5 2XXV 6 2XXV r---...::<=::::5~ 1. Connectors are illustratec:t as viewed from the pin side. 2. Connector positions are different from actual ones. CND To the transformer primary coil 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN1 CN2 CN3 CN4 CN5 CN6 CN9 (Transformer) (Forward step) (Standing operation) (Detector) (Panel) (VR/Bobbin changer) (Transformer) AC10V DC+8V DC+8V F. G DC+5V DC+5V AC6V AC10V DC+5V High speed switch N.C sov VR (Bobbin input) AC30V Forward step input Thread trimming switch KEYO Bobbin output AC6V AC30V sov sov N.C KEY1 sov Low speed switch sov KEY2 Presser foot switch ENCA oc Variable speed input ENCB A u B v c w D Needle down E (LEDO) Needle up F (LED1) DC+5V G (LED2) PLED (STB) DC+8V N.C SEN BUZZ N.C CN10 CN12 CN13 CN14 CN15 TM1 External power supply (Presser foot) (Machine) (lower thread) (Puller) (lamp) 1 DC+12V ov F. G F. G Puller output AC6V 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DC+5V sov ov +40V (E1) Presser power Presser switch Thread trimmer power Presser output Thread wiper power Quick reverse power ov OV N. c N.C Tlvead trirming output Thread wiper output Quick reverse output Quick reverse swi1ch Safety switch Sensor input Lower thread power DC+8V sov DC+5V Lower thread output N.C Puller power AC6V 16
1D Perspective view 17
r ""(:--- r-------- r. - ~.,, I... ()..., :- : ~ BROTHER INDUSTRIES, LTD. NAGOYA, JAPAN ~rinteci in Japan 117-510 160506888 1996. 05. <D