KTM-TROXLER TROXLER Winery machinery Technology in stainless steel Innovations for your future made by -TROXLER 1
Contents KTM red winemaking systems 3-5 Bottling and sealing machine 6-7 Sealer 8-10 Sulphuriser 11 Hot bottling unit 12-13 Bottling units 14-15 How You can find us 16 TROXLER In the production of our products we use stainless steel (V2A) almost exclusively, or materials that have been approved for the food and drink industry. We are happy to answer any queries regarding our products on tel. 07822-446940-0. Monday to Friday from 8.00 to 12.00 noon and 14.00 to 17.30. You can reach us: by telephone 00 49 (0) 7822 446940-0 by fax 00 49 (0) 7822 446940-25 by e-mail info@ktm-troxler.de by Internet www.ktm-troxler.de Company address: KTM-TROXLER Winery machinery technology in stainless steel In der Rohrmatt 8 D 77955 Ettenheim Münchweier 2
KTM-TROXLER Red Winemaking System Series BT opened open In an opened tank of 3.000-15.000 litres Comprising: Immersion paddle set with control system, tank (2,000 4,000 litres) with either a flat or a 3 inclined floor according to choice, double jacket for heating or cooling. Tanks (5,000 9,000 litres) standard with 3 inclined floor and double jacket. Tank door 540 x 420 at tank floor level, opening outwards and upwards. The mash can be introduced into the tank without the use of a pump. Can be used all the year round as a floating cover tank (that is always full). Optional tank under-frame supports with or without lifting shoes or transport and lifting sockets for forklift trucks and platform lift trucks. Red Winemaking System Series BTD closed In a closed tank of 3.000-15.000 litres Comprising: Immersion paddle set with control system, tank with a 3 inclined floor and double jacket for heating or cooling. Tank door 540 x 420 at tank floor level, opening outwards and upwards. Can be used as a fully adequate storage tank with swivel fitting. Tank under-frames with or without lifting shoes according to choice. closed 3
Technology behind the KTM red wine immersion paddle system Why does the paddle rotate? The traversing ram is driven by compressed air. For the downward immersion movement the moveable blades of the paddle lie on top of the mash. The paddle moves down through a part of the mash cake in a horizontal position. In the subsequent upwards movement the paddles tilt to 45. As a result of the lateral pressure of the mash on the paddle the latter automatically rotates a little during the upward movement, and emerges at another position. (The paddle screws its way, so to speak, through the mash to the surface.) In this way the mash cake is always being displaced and pushed downwards at another position. This process is modelled on the classical process of mash fermentation with gentle hand plunging. The rotation corresponds to the displacement produced by the masher. The rotary movement allows paddles with small surface areas to be used. The force required for the immersion process is therefore small. After approx. 10 15 downward and upward movements the mash cake is completely immersed. With the control system the intervals and the number of such movements can be adjusted (e.g. every 4 hours 15 times up and down). The rounded and enclosed profile of the paddles ensures gentle treatment of the mash. With the KTM immersion paddles that we have developed rotation is automatic without the need for any additional drive. For the production of top quality wines gentle treatment of the grapes and mash is important. The aim is therefore to avoid pumping and contacting movements as far as possible during treatment. This can be achieved in the open tanks of the KTM immersion paddle system. The grapes are fed gently to the stalk separator, e.g. by tipping into the stalk separator or by feeding via a conveyor belt. The mash can be directly stalk separated in the tank, or by means of containers tipped into the fermentation tank, or fed via the conveyor belt. For the fermentation process the immersion paddle unit is mounted directly on top of the tank. By means of the double jacket the mash can be heated or cooled to the desired fermentation temperature. After the fermentation the mash is fed gently to the press. If the tank is located above the press it can be emptied by gravity without any de-juicing process. A transfer of the de-juiced mash in containers and subsequent tipping or emptying into the press is always an alternative. Corresponding to the container sizes there are various heights available for the tank under-frames. Transfer of the de-juiced mash on to a conveyor belt and transport into the press. With container sizes up to approx. 3,000 litres the de-juiced containers can be lifted above the press and emptied using a forklift truck, or tipped using a rotating mounting. 4
Tanks and tank accessories KTM-TROXLER Lifting mounting Electro-pneumatic control system Immersion paddle Sliding latch MS 600 MS 900 Viewing cover Paddle Mash filter MS 1500 Tank under-frame Open KTM red winemaking system Type BT tank x=according to choice Litres Tank height (H) Cooling jacket m 2 Inclined floor 3 Frame 30 cm Frame 70 cm Frame according to 2000 1340 1500 3 x x x x x 2500 1340 2000 3 x x x x x 3000 1600 1500 4,5 x x x x x 4000 1600 2000 3,5 x x x x x 5000 1800 2000 6,5 yes x x x 6500 1800 2500 6,5 yes x x x 7500 2000 2520 7,5 yes x x x 9000 2000 3020 7,5 yes x x x H Closed KTM red winemaking system Type BTD tank Litres Tank height (H) Cooling jacket m 2 Inclined floor 3 x=according to choice Frame 30 cm Frame 70 cm Frame according to 3000 1600 1770 4,5 yes x x x 5000 1800 2300 6,5 yes x x x 7500 2000 2800 2x6,0 yes x x x 10000 2250 2800 2x7,0 yes x x x 15000 2500 3315 2x7,5 yes x x x H Tank under-frame with lifting shoes Thread connector NW15 for - Bi-metallic display thermometer with immersion sleeve fitting NW15 - Connecting nut or blind nut BM015 - Sample tap NW15 or blind nut NW15 Drilling Ø 48 mm for flap valve Threaded connector NW50 for disc valve, Ball valve or blind nut 5
Bottling and sealing machine TA 1600 Everything in one machine TA1600K-10 Natural corks Screw caps Crown corks Filling and sealing separately or in combination Filling unit for 10 or 14 stations. The bottles are introduced into the reception star by hand and filled by gravity. For safety an automatic shut-off system is installed. The filling capacity can be controlled electronically. The filling height can be continuously adjusted. The sealing unit is driven with a pneumatic ram. The bottling and sealing unit can be easily adjusted electrically to the bottle height. The reception star can be quickly and easily changed over for different bottle diameters. One reception star (for bottles Ø 76 90) is contained in the standard supply package. Buffer roller conveyor and many other accessories available Screw caps Crown corks Natural corks 6
Bottling and sealing machine KTM-TROXLER TAS 1600 For screw caps TAC 1600 For crown corks The bottling unit is adopted from the TA 1600. The sealing unit from the TV 2000. If only one type of sealing is to be used this is a high quality, but more economical, alternative to the TA 1600. A conversion set for the hot bottling of juices can be supplied. TAS1600-10 TAC1600 Fig. Crown cork sorter Also for juices Technical data TA 1600-10 TA 1600-14 TAS/TAC 1600-10 TAS/TAC 1600-14 Filling stations 10 14 10 14 Capacity approx. litres/hour 1200 1600 1200 1600 Capacity approx. bottles/hour 1600 1600 1600 1600 Bottle height up to mm 200-450 200-450 Bottle Ø 55-120 55-120 Cork Ø 23-28 23-28 Cork height 34-53 34-53 Tank contents litres 90 90 Air requirement for sealing unit approx. 250 litres/min. approx. 250 litres/min. Dimensions (L x W x H ) 1100 x900 x2200 1100 x900 x2200 Weight in kg 260 260 Electrical supply 230V/ 0,5kW 230V/ 0,5kW 7
Sealer One machine TV 2000 The new sealing unit as a fully automatic system for sealing bottles and other containers (wines, other liquids) in small and large batches. With this machine the following types of sealing are possible Screw caps Long cap / Stelvin cap Natural corks Crown corks Twist-Off with many options Mod. TV2000L For tall caps (Long cap/stelvin cap) The sealing unit can easily be integrated into an existing bottling line or the bottles can be introduced manually. Different bottle diameters can be fed into the sealing unit without the need for additional components. Bottle height and bottle diameter can be adjusted quickly and easily to your requirements. In the equipment configuration for screw caps (see Fig. TV2000S) we have installed a high quality industrial screw cap; a pneumatic ram provides secure sealing. Mod. TV2000S For screw caps The caps are automatically isolated and fed to the screwing head. Because of the quick and uncomplicated disassembly of the conveyor belt and sorting unit this machine is suitable for mobile use, such as, e.g. for the hiring out of bottling equipment. Combinations of different types of seal are possible on request. An extended drive station, extended turning station, and conveyor belt extensions at entry and exit are available as optional equipment, as is a storage table. Conversion sets for different types of sealing can be provided on request. 8
Verschließkombination KTM-TROXLER TV 2000-Twin This combination unit has 2 sealing stations that can be supplied with different sealing units. All imaginable combinations of seals MCA/PP Long cap/stelvin cap Plastic seals Crown corks Twist-Off Natural corks are possible. Both sealing units with seal isolation and seal feed facilities are assembled ready for operation, so no conversion time is required. No tiresome conversion work Mod. TV2000SK for screw caps and natural corks Mod. TV2000SC for screw caps and natural corks Mod. TV2000SCK for screw caps crown corks and natural corks Technical data TV 2000 Capacity approx. bottles/hour 2500 Bottle height max. 450 Bottle diameter up to 120 mm Air requirement for sealing unit approx. 200 litres/min. eff. approx. 4 bar air pressure Dimensions (L x W x H) 500 x900 x2200 Weight in kg 150 Electrical supply 230 V 9
Linear filling unit TLF4 The bottles placed on the conveyor are lifted up from the conveyor belt directly under the filling valve and filled. In each bottling cycle one to four bottles can be filled simultaneously. A bottle halting device ahead of the filling valves controls whether the bottles that are being transported are to be filled in the current cycle, or held back for the next filling cycle. Depending upon the liquid that is being bottled the best filling process such as gravity filling, pressure filling, vacuum filling or metered filling can be used. Bottle height, bottle diameter and filling height can be simply and easily adapted. After the bottles are filled they are automatically sealed. The conveyor belt drive necessary for the bottling function is provided by the sealing unit. The TLF4 linear filling unit is therefore preferably supplied together with the TV2000 sealing unit, or on request, with other sealing units. Technical data TLF 4 Capacity approx. bottles/hour 1000 ltr. Bottle height max. 460 mm Bottle diameter 40-120 mm Dimensions (L x W x H) 800 x500 x2000 Weight in kg 120 Electrical supply 230 V Sealing unit TV 900 Mod. TLF 4 with TV 2000S Our screw cap sealing unit in the semi-automatic configuration for the sealing of juices and wines in small and large batches. Simple adjustment to bottle diameter and bottle height. The bottle is fed by hand into the unit. Up to 1000 sealing processes per hour are possible. Technical data TV 900 Capacity approx. bottles/hour 1000 ltr. Bottle height max. 450 mm Bottle diameter up to 120 mm Air requirement for sealing unit approx. 100 litres/min. eff. approx. 4 bar air pressure adjustable Dimensions (L x W x H) 400 x400 x1200 Weight in kg 80 Electrical supply 230 V 10
Sulphuriser TS 600 TS 800 The sulphurisers sterilise the bottles with sulphurated water. This is sprayed from a canister with an electrical hose pump into the bottles. Corrosion-resistant materials such as V4A and plastic ensure a long service life. KTM-TROXLER A clean job TS 600: Sulphuriser with one nozzle. Pressing on the cup sprays water into the bottle. Capacity approx. 600 bottles per hour. TS 800: Sulphuriser with two or four spray stations, according to the configuration chosen. Two stations can also be used for washing out the bottles with water after the sulphurated water spray. As an accessory for the sterile washing process a cartridge filter and cartridge can be supplied. Capacity approx. 800 bottles per hour. Technical data TS 600 TS 800 Electrical supply 220V / 100W Dimensions (L x W x H) 360 x400 x800 440 x440 x900 Weight in kg 13 24 11
Hot bottling unit THA 100 Heating and bottling of fruit juices With the hot bottling unit fruit juices can be heated and bottled. There is a choice between two standard units with either a 9 or 18 kw heating element. A tube heat exchanger gently heats the fruit juice in a water bath. The electronic temperature control holds constant the temperature set for the water bath. A dry-out protection device is installed. All current types of bottles can be filled by means of the bottling module. The bottling module can easily be adjusted to different bottle heights, bottle diameters and filling heights. Start of bottling occurs automatically when the bottle is placed under the valve. Filling stops automatically when the bottle is full. A digital thermometer monitors the juice exit temperature before the start of the filling process. As an option other containers, e.g. bag in a box can also be filled. For all current types of bottles THA100-18 with AG 2 and supply tank Electrical supply 9 kw 18 kw Filling valve 1 2 Capacity approx. litres/hour 100-130 ltr. 200 ltr. Water supply tank 100 ltr. 100 ltr. Juice supply tank 65 ltr. 65 ltr. Dimensions (Ø x H) 440 x1580 440 x1580 Weight in kg 41 kg 43 kg 12
Gas-fired heater with heat exchanger For increasing the filling performance of the THA hot bottling unit KTM-TROXLER By using our new design of pre-heating unit with gas-fired heater and heat exchanger the filling performance can be increased by approx. 150 litres. The gas-fired heater is supplied with 18 or 24 kw according to choice, gas connection via a R 1/2 ball valve and air/exhaust duct connections (LAF) on a stainless steel frame with a station for straightforward installation of the existing THA hot bottling unit. It can be operated with natural gas (20 mbar) or liquefied gas (50 mbar). The heat exchanger that is supplied as part of the preheater unit package is made from V2A corrugated tube DN20. It is integrated into a cover that fits onto the juice supply tank of the THA hot bottling unit. The heat exchanger heats the juice to between 50 and 60. A bottling module with three stations is recommended. The bottling module can be extended to 3 stations as required. Heat exchanger for external heat sources If an external heat source such as, e.g. a heating system, gas burner, wood-fired boiler or similar, is available the heat exchanger can be used to pre-heat the juice in the supply tank of the THA hot bottling unit. THA100-24 with AG 3, supply tank, gas-fired heater and heat exchanger It is made from V2A corrugated tube DN20 and is integrated into a cover that fits onto the juice supply tank of the THA hot bottling unit. 2 connecting hoses (each 2 metres in length) can be supplied with stainless steel jackets as accessories for the heater or burner. Heat exchanger inverted for easy cleaning 13 13
Gravity bottling units TA2 /TA3 bottling unit The TA2 bottling unit has two filling valves and the TA3 has three. The standard supply tank is made from plexiglass. Supply tanks made from glass or stainless steel are also available as an option. The bottling unit is easily adjusted to different bottle heights, bottle diameters and filling heights. The filling process starts automatically when the bottle is pushed under the valve and stops when the bottle is full. Bottle receptors for special bottles (Bocksbeutel, square bottles, etc) are available as accessories. TA 3 TA5 /TA8 electrical circular bottling unit The TA5 circular bottling unit has five filling valves and a supply tank made from plexiglass. A supply tank made from stainless steel is also available as an option. The TA8 circular bottling unit has five filling valves and a supply tank made from stainless steel. TA 5 Both circular bottling units have an electrical drive. The filling performance is continuously adjustable. The circular bottling units are easily adjusted to different bottle heights, bottle diameters and filling heights. The filling process starts automatically when the bottle is pushed under the valve and stops when the bottle is full. TA 8 under-frame Technical data TA 2 TA 3 TA 5 TA 8 Filling valves 2 3 5 8 Filling capacity approx. 300 450 750 800 litres/hour Tank volume litres 7 7 26 50 Bottle height up to mm 500 500 500 500 Bottles Ø mm 40-120 40-120 40-120 40-120 Dimensions (L x W x H) 300 x250 x1070 300 x250 x1070 Ø 500 x1620 Ø 500 x1620 Weight in kg 7 7 34 50 Electrical supply - - 230V/ 0,1 kw 230V/ 0,1 kw 14
Gravity bottling units KTM-TROXLER B400 /B600 row bottling unit Row bottling unit completely made from stainless steel with four or six filling valves and filling status display on the supply tank. Various types of bottles can be filled with the gravity-fed valves. Adjustment can be made to different bottle heights, bottle diameters and filling heights. The filling process starts automatically when the bottle is pushed under the valve and stops when the bottle is full. B 400 Technical data B 400 B 600 Filling valve 4 6 Filling capacity approx. litres/hour 480 720 Bottle volume 0,5-2 ltr. 0,5-2 ltr. Dimensions (L x W x H) 500 x600 x920 900 x500 x920 Weight in kg 29 40 Circular bottling units TA 10 / TA 14 The bottling unit is similar in design to the TA 1600 model, and can be selected with 10 or 14 stations. The bottles are introduced into the acquisition star and are filled by gravity. For safety an automatic shut-off system is installed. The filling capacity can be controlled electronically. The filling height can be continuously adjusted. After the filling process the bottles can either be taken out, or automatically transferred onto the conveyor belt that can be supplied as an accessory. Reception stars can be easily exchanged for different bottle diameters. One reception star is contained in the standard supply package, for bottles Ø 76 90 according to choice. B 600 An all-round opportunity Technical data TA 10 TA 14 Filling valve 10 14 Filling capacity approx. litres/hour 1200 1600 Capacity approx. bottles 1600 1600 Tank volume litres 90 90 Bottle height mm 200-500 200-500 Bottles Ø (internal) mm 55-120 55-120 Dimensions (L x W x H) 1200x900x2000 1300x1000x2000 Weight in kg 210 210 Electrical supply 230V 230V TA 10 15
This is how you can find us Route description: A5 Basel-Karlsruhe approx. 80 km south of Karlsruhe approx. 30 km north of Freiburg Ettenheim N 57 junction Take easterly direction towards Ettenheim In 0.8 km cross over the KA FR railway line In 1.2 km cross over the B3 OG FR road In 0.9 km enter Ettenheim (take the through road in the direction of Münchweier) Strasbourg In 1.5 km leave Ettenheim In 1.5 km enter Münchweier In 0.2 km at the crossroads first exit in the direction of Broggingen Rohrmatt In 0.4 km last option right in the Rohrmatt In 0.2 km the company is on the left -TROXLER Exit N57 Ettenheim Karlsruhe A5 Offenburg B3 Lahr Kippenheim Mahlberg Münchweier Ettenheim Herbolzheim Winery machinery technology in stainless steel In der Rohrmatt 8 D 77955 Ettenheim-Münchweier Emmendingen telephone 00 49 (0) 7822 446940-0 fax 00 49 (0) 7822 446940-25 Colmar A5 Freiburg B3 e-mail info@ktm-troxler.de internet www.ktm-troxler.de Basel 16