V. Repair Parts Section Assembly and Canopy Group...30 Base Assembly...3 Manifold and Main Burners Inch Main Burners...34 40mm Main Burners...36 Pilot Burner and Gas Valve Continuous Ignition (Standing Pilot)...38 Electronic Ignition...40 Jacket Assembly...4 Water Trim...44 Controls...46 Draft Hood and Vent Damper...47 Key Part 0 0X 03 04 05 06 07 08 09 0. Section Assembly (Intermittent and Continuous Circulation Only) 6770 67703 67704 67705 Section Assembly, Complete 67706 67707 67708 67709 6770. Section Assembly (Gravity Circulation Only) 67703 677033 677043 677053 Section Assembly, Complete 677063 677073 677083 677093 67703 9
Key. Canopy Group Part 0 0X 03 04 05 06 07 08 09 0 670 A Canopy Assembly (except for 06H) 670300 67030 67040 67050 67060 67070 67080 67090 6700 Canopy Assembly 06H 670600 B Carriage Bolt, /4-0 x " 808605 C Flat Washer, /4" 80860603 D Nut, Hex, /4-0 80860407 E Cerafelt Sealing Strip, /" x " x 0' 60600 F Flue Gas Baffle (*Standing Pilot " Burners Only) (** LP Standing Pilot " Burners Only) (*** Standing Pilot Models Only) 70600 *** ** 3** 4** 5** 6** 7* 8* 9* Section Assembly and Canopy Group 30
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Base Assembly Key 3 3. Base Assembly 3 3A Base Assembly (Complete) Available for Inch Burners Only Base Tray Boiler Size Part Qty. 0 686009 0X 6860039 03 6860039 04 6860049 05 6860059 06 6860069 07 6860079 08 6860089 09 6860099 0 686009 0 786009 0X 7860039 03 7860039 04 7860049 05 7860059 06 7860069 07 7860079 08 7860089 09 7860099 0 786009 Key Boiler Size 3. Base Assembly Continued 3B Base Wrapper Part Qty. 0 78600 0X 786003 03 786003 04 786004 05 786005 06 786006 07 786007 08 786008 09 786009 0 78600 3B Base End Insulation All 7060 3B Base Rear Insulation 0 706005 0X 7060035 03 7060035 04 7060045 05 7060055 06 7060065 07 7060075 08 7060085 09 7060095 0 706005
Key Boiler Size 3. Base Assembly Continued 3C 3D Base Front Panel Assembly Burner Tray (" Main Burners) Burner Tray (40mm Main Burners) Part Qty. 0 686004 0X 6860034 03 6860034 04 6860044 05 6860054 06 6860064 07 6860074 08 6860084 09 6860094 0 686004 0 7860005 0X 78600305 03 78600305 04 78600405 05 78600505 06 78600605 07 78600705 08 78600805 09 78600905 0 7860005 0 7860006 0X 7806037 03 7806037 04 7806047 05 7806057 06 7806067 Key Boiler Size 3. Base Assembly Continued Part Qty. 3E Base Leg Assembly All 68600 4 3E Base Leg All 78600 4 3E Nylon Glide All 886006 4 3F 3G 3H 3J 3K 3L Burner Access Panel Cerafelt Sealing Strip, " x " x 0' (Section Assembly to Base) Self-Tapping Screw, /4" -0 x /" Self-Tapping Screw, 5/6" -8 x -/4" Flat Washer, 5/6", USS Hex Lock Nut, 5/6-8 0 786006 0X 7860036 03 7860036 04 7860046 05 7860056 06 7860066 07 7860076 08 7860086 09 7860096 0 786006 All 60600 0 thru 06 07 thru 0 80860700 0 80860700 All 8086077 4 All 8086060 4 All 80860464 4 07 7806077 08 78600806 09 78600906 0 7860006 33
34 Manifold and Main Burners ( Inch Main Burners)
Key Part 0 0X 03 04 05 06 07 08 09 0 4. Manifold and Main Burners ( Inch Main Burners Only) 4A Main Burner 836099 4 6 8 3 5 7 4B Main Burner with Pilot Bracket -- See Table Below 86003 860033 860043 860053 4C Manifold 860063 860073 860083 860093 86003 4D Main Burner Orifice -- See Table Below 4E 4F Screw, Machine, Slotted Round Head, #0-3 x 3/6" (Standing Pilot) Screw, Machine, Philips Head w/captive Lockwasher, #0-3 x /4" (Electronic Ignition) Screw, Self Tapping, Philips Pan Head, /4-0 x /" 80860800 80860874 80860700 4 4 4 4 4 4 4 4 4 4 4B. Inch Main Burner with Pilot Bracket, 4-volt Continuous Ignition (Standing Pilot) Natural Gas Only 4B Main Burner with 70 Q350 Pilot Bracket and Offset Lancings 836097 Main Burner with 60 Pilot Bracket 836098 4B. Inch Main Burner with Pilot Bracket, 4-volt Continuous Ignition (Standing Pilot) LP Gas Only 4B Main Burner with 45 Pilot Bracket 836 4B. 8 Inch Main Burner with Pilot Bracket, Electronic Ignition Only 4B Main Burner with 60 Pilot Bracket 836098 4D. Inch Main Burner Orifices, Natural Gas, Normal Altitude, U.S.A. and Canada 4D Main Burner Orifice, #47 (White) 870 3 4 6 8 Main Burner Orifice, #45 (Pink) 87 3 5 7 9 4D. Inch Main Burner Orifices, LP/Propane, Normal Altitude, U.S.A. and Canada Main Burner Orifice,.5 mm (Purple) 8705 5 7 9 4D Main Burner Orifice, #55 (Green) 8708 3 Main Burner Orifice, 3/64" (Blue) 8704 3 4 6 8 35
Manifold and Main Burners (40mm Main Burners) Key 4. 40 MM Main Burners Only Part 0X 03 04 05 06 07 08 09 0 4A Main Burner 83635 3 4 5 6 7 8 4B. 40 MM Main Burner, Electronic Ignition Only 4B Main Burner with 48 Pilot Bracket 83643 Main Burner with 4 Pilot Bracket 83636 4B. 40 MM Main Burner, 4-volt Continuous Ignition (Standing Pilot) Natural Gas Only 4B Main Burner with 48 Pilot Bracket 83643 Main Burner with 4 Pilot Bracket 83636 4B. 40 MM Main Burner, 4-volt Continuous Ignition (Standing Pilot) LP Gas Only 4B Main Burner with 48 Pilot Bracket 83643 Main Burner with 4 Pilot Bracket 83636 36
Key 4. 40 MM Main Burners Only (Continued) 4C. 40MM Main Burner Manifold Part 0X 03 04 05 06 07 08 09 0 4C Manifold 86008 860038 860048 860058 860068 860078 860088 860098 86008 4D. 40 MM Main Burner, Natural Gas, 00-5000 Ft. USA Only #43 873 4D #39 877 3 #38 870 4 5 6 7 8 9 4D. 40 MM Main Burner, LP Gas, 00-5000 Ft. USA Only 4D #54 8734 #53 87 3 4 5 6 7 8 9 4D. 40 MM Main Burner, Natural Gas, 500-9000 Ft. USA Only 4D #4 879 N/A 3 #40 878 4 5 6 7 8 9 4D. 40 MM Main Burner, LP Gas, 500-9000 Ft. USA Only 4D #54 8734 N/A #53 87 3 4 5 6 7 8 9 4D. 40 MM Main Burner, Natural Gas, 00-4500 Ft. Canada Only 4D #37 879 N/A 3 4 #36 877 5 6 7 8 9 4D. 40 MM Main Burner, LP Gas, 00-4500 Ft. Canada Only 4D #5 87 N/A 3 4 5 6 7 8 9 Screw, Machine, Slotted Round Head, #0-3 x 3/6" (Standing Pilot) 80860800 4E Screw, Machine, Philips Head w/captive Lockwasher, #0-3 x /4" 80860874 (Electronic Ignition) 4F Screw, Self Tapping, Philips Pan Head, /4-0 x /" 80860700 4 4 4 4 4 4 4 4 4 4G Injection Shield Assembly 7860 6 A/R A/R A/R A/R A/R A/R A/R A/R A/R : number of cast iron sections 37
* " Burner Only ** 40mm Burner Only Key Part 0 0X 03 04 05 06 07 08 09 0 5. Pilot Burner and Gas Valve, 4-volt Continuous Ignition, Natural Gas ( Inch and 40mm Main Burners) 5A Pilot Burner, Honeywell Q350A3 836065 * Pilot Burner, Honeywell Q37A006 8360 ** 5B Pilot Orifice, Honeywell 390686-.0" Included Pilot Orifice, Honeywell 38846AG.06" with 5A 5C Adptr, /4"OD x /4" NPT Included w/5a & 5E 83609 5D 5E Pilot Tubing, /4" OD x 30" LG 836 Pilot Tubing, /4" OD x 40" LG 8363 Gas Valve, Honeywell VR800C3005 866043 * * * * * * Gas Valve, Honeywell VR8300C407 866054 * * * * Gas Valve, Honeywell VR800C6065 00333-0 ** ** ** ** ** ** Gas Valve, Honeywell VR8300C466 00334-0 ** ** ** ** 5F Thermocouple, 30", Honeywell Q309A 83604 38
Key Part 0 0X 03 04 05 06 07 08 09 0 5. Pilot Burner and Gas Valve, 4-volt Continuous Ignition, LP/Propane ( Inch and 40mm Main Burners) 5A 5B 5C 5D 5E 5F Pilot Burner, Honeywell Q37A47 83603 Pilot Burner Assembly, Honeywell Q350A (Includes 5B & 5F) 83605 Pilot Orifice, Honeywell 390686-3 (.008") Included with 5A Adptr, /4"OD x /4" NPT Included w/5a & 5E 83609 Pilot Tubing, /4" OD x 30" LG 836 Pilot Tubing, /4" OD x 40" LG 8363 Gas Valve, Honeywell VR800C303 866044 Gas Valve, Honeywell VR8300C4035 866063 Thermocouple, 30", Honeywell Q309A 83604 Pilot Orifice, Honeywell 38846KR (.04") 39
Key Part 0 0X 03 04 05 06 07 08 09 0 5. Pilot Burner and Gas Valve, Electronic Ignition (EI), Natural Gas 5A Pilot Burner, Honeywell Q348A00 83607 5B Pilot Orifice, Honeywell 38846NE Included with 5A 5C Compression Nut/Fitting, /4" OD x /4 C.C. (Included with 5A and 5E) 83609 Pilot Tubing, /4" OD x 30" 836 Pilot Tubing, /4" OD x 40" 8363 Gas Valve, Honeywell VR804C3007 866045 Gas Valve, Honeywell VR8304P4306 86606 5F Igniter/Sensor Cable, 36", Honeywell 394800 836084 5G Ground Wire Assembly 636054 5D 5E 5. Pilot Burner and Gas Valve, Electronic Ignition (EI), LP/Propane 5A Pilot Burner, Honeywell Q348A00 83608 5B Pilot Orifice, Honeywell 38846KP Included with 5A 5C Compression Nut/Fitting, /4" OD x /4 C.C. (Included with 5A and 5E) 83609 Pilot Tubing, /4" OD x 30" 836 Pilot Tubing, /4" OD x 40" 8363 Gas Valve, Honeywell VR804C305 866046 Gas Valve, Honeywell VR8304P434 866060 5F Igniter/Sensor Cable, 36", Honeywell 394800 836084 5G Ground Wire Assembly 636054 5D 5E 40
Key 6. Jacket Assembly, Complete Part 0 0X 03 04 05 06 07 08 09 0 6047054 60470354 60470454 60470554 6 Jacket Assembly, Complete 60470654 60470754 60470854 60470954 6. Jacket Assembly 6047054 604705 6A Jacket Wrap-Around Panel 6047035 6047045 6047055 6047065 6047075 6047085 6047095 604705 4
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Key 6. Jacket Assembly (Continued) 6B 6C 6D 6E 6F Jacket Vestibule Panel Jacket Top Panel Jacket Front Removable Door Jacket Lower Front Panel Sheet Metal Screw, Type AB, Phillips Truss Head, #8 x /" Part 0 0X 03 04 05 06 07 08 09 0 604703 6047033 6047043 6047053 6047063 6047073 6047083 6047093 604703 6047033 60470333 60470433 60470533 60470633 60470733 60470833 60470933 6047033 604704 6047034 6047044 6047054 6047064 6047074 6047084 6047094 604704 604706 6047036 6047046 6047056 6047066 6047076 6047086 6047096 604706 80860000 6 6 6 6 6 6 6 6 6 6 6G Snap Bushing, Heyco SB-093-5 83657 6H Snap Bushing, Heyco SB-437-5 836048 43
44 Water Trim
Key 7 Part Safety Relief Valve, 30 psi, 3/4 NPT, Conbraco 0-408-05 866039 Safety Relief Valve, 50 psi, 3/4 NPT, Conbraco 0-303-0 066-0 8. Circulator, Bell & Gossett SLC-30 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Bell & Gossett NRF- 805674 8B Gasket, Bell & Gossett NRF- 8066009 8. Circulator, Grundfos Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Grundfos UP 5-4F 805673 8B Gasket, Grundfos 5079 8066006 8. Circulator, Taco 007 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco 007F 805670 8B Gasket, Taco '00' Series 80660006 8. Circulator, Taco 000 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco 000 805676 8B Gasket, Taco '00' Series 80660006 9. Miscellaneous Circulator Hardware (Intermittent and Continuous Circulation Only) 9A Flange, -/4 NPT 8066003 9B Screw, Cap Hex Head, 7/6-4 x -/" 808630 4 9C Nut, Hex, 7/6-4 80860406 4 0. Limit Control 0A Limit, Honeywell L4080D34 0089-0 0B Well, / NPT (Included w/0a) - 0C Limit, Honeywell L4080B (Dual Limit Only) 8060474 0D Well, 3/4 NPT, Honeywell 3870A (Dual Limit Only) 806046. Miscellaneous Trim A Drain Valve, Conbraco 35-30-03 80660306 B Temperature - Pressure Gauge 805664U C Nipple, -/4 NPT x 3" 806600005 or D Tee, -/4 x 3/4 x -/4 NPT 8066000 or E Nipple, -/4 NPT x 4" 80660008 45
Key Part. Transformer/Relay Assembly (Intermittent Circulation Only) A Junction Box, 4" x 4" x -/" 83659 B Transformer/Relay, Honeywell R885D500 806055U C Relay, Honeywell R8U006 8060096U. Transformer (Continuous and Gravity Circulation Only) A Junction Box, 4" x 4" x -/" 83659 D Transformer, 40VA, Honeywell AT40D0 or AT7D88 8060039 3. Flame Rollout Switch 3A Flame Rollout Switch 8060044 3B Flame Rollout Switch Mounting Bracket 78608 4. Blocked Vent Switch 4 Blocked Vent Switch Replacement Assembly 606058 5. Ignition Module (EI Only) 5A Ignition Module, Honeywell S860M3009 00958-0 5B Ignition Module Support Bracket 70600 46
Key 6. Draft Hood Carton Part 0 0X 03 04 05 06 07 08 09 0 86067 870 6 Draft Hood 8703 8704 8705 7. Vent Damper 4" 863 5" 863 7 6" 8633 7" 8634 8" 8635 8. Vent Reducer 8 Reducer, 4" x 3" 47