Features Soundproof customer engineered products. (A User and Environment Friendly product)
Test Room design@giannirusconi.it Data Injection Moulding MODEL OPENING POWER OUTPUT mm kw Kg/hr MINI 190 x 130 0.75 5-10 MAXI 270 x 193 2.2 20-30 32-20 JM 320 x 200 3 40-60 42-20 JM 420 x 200 4 50-80 22-20 JMC 650 x 220 3 30-50 SMGL 100 TR 252 x 224 1.1 10-15 SMGL 200 TR 350 x 276 2.2 15-20 Extrusion Film Recycling MODEL OPENING POWER OUTPUT mm kw Kg/h 42-20 XT 420 x 200 4 50-80 35-30 XT 350 x 300 9 150-220 50-30 XT 500 x 300 15 200-320 60-42 XT 620 x 420 30 400-600 90-42 XT 910 x 420 37 600-900 120-42 XT 1200 x 420 45 800-1200 150-42 XT 1500 x 420 45 1200-1600 70-60 XT 740 x 570 55 700-1000 110-60 XT 1100 x 570 75 900-1200 160-60 XT 1600 x 570 90 1200-1500 100-80 GR 1040 x 800 110 1500-1800 150-80 GR 1560 x 800 132 1800-2200 150-90 GR 1540 x 870 160 3000-5000 200-90 GR 2040 x 870 200 4000-6000 Blow Moulding MODEL OPENING POWER OUTPUT mm kw Kg/hr 42-20 BM 420 x 200 4 50-80 35-30 BM 350 x 300 7.5 150-220 50-30 BM 500 x 300 9 200-320 60-42 BM 620 x 420 22 400-600 90-42 BM 910 x 420 30 600-900 70-60 BM 740 x 570 45 700-1000 110-60 BM 1100 x 570 75 900-1200 100-85 BLM 1040 x 850 90 1200-1600 Thermoforming MODEL OPENING POWER OUTPUT mm kw Kg/hr 85-25 TR 880 x 290 5.5 100-150 105-25 TR 1165 x 320 11 200-350 155-25 TR 1553 x 280 11 250-400 90-42 TR 910 x 420 22 600-900 120-42 TR 1200 x 420 30 800-1200 150-42 TR 1500 x 420 37 1200-1600 110-60 TR 1100 x 570 55 1400-1800 160-60 TR 1600 x 570 75 1800-2200 150-80 TR 1560 x 630 90 2000-2500 150-90 TR 1540 x 870 200 2500-3500 200-90 TR 2040 x 870 200 3500-4500
Injection Moulding Blow Moulding Thermoforming
Extrusion Film Recycling
Recycling Solution MSHT+Conveyor+Tria BM-SL Summary Recycling (such as a drum or fuel tank and the molding burr etc.) resin blow molding large, can be operated at power of 9 to 31% while maintaining the traditional high capacity, implementation of energy saving, low noise, compact We propose a smart recycling system was crushed. A power savings of 2,500,000jpy-6,600,000jpy can be realized annually. (24h/d x 251working days) Some Points of Current Recycling Issues: Conventionally, granulating of large-scale plastic bottle-blow molding needs large high-speed granulator with 100-200 horsepower, involving strong noise and vibration, large working area and electricity consumption. The following issues are unavoidable. Preparation Set up large insulation room equipped with large and expansive equipment as an investment to reduce explosive noise and strong vibration is necessary. Running Issues Large motor demands a high quantities of electricity. (This is wasteful and inefficient) Issues Concerning Reliability Due to high rotating speeds and mass, damage can easily occur if foreign materials are fed into the grinder. Matsui's Recycling System for Energy Saving Conveyor To Be Discussed Later On The Latest Recycling System Small in Size: An area 50% smaller than previously needed. Energy Saving: a annual electricity cost of 2,500,000jpy-6,600,000jpy can be saved. (motor working at 9-31% of its original power comes true) Low Noise: in the past noise levels reached 100dB even with a sound enclosure. With Matsui the sound levels are reduced to 82-87dB, without an enclosure. (a sharp investment cut in insulation room) Processing Ability: 260-630kg/h No Need for Large Powerful Equipment.
To Be Discussed Later 87% Energy Saving Maximum A 44.7-89.4kW(100-200horsepower) large granulator was needed in the past. Now with Matsui s System a 11.3-15.3kW can perform the same task. No sacrifice in performance is required. Power Consumption Comparisons Large with 100 Horsepower Large with 200 Horsepower. Matsui's Recycling System for Energy Saving. To Be Discussed Later 87% Energy Saving Maximum An Annual Electricity Expense of 6,600,000jpy Can Be Saved. Reducing the Resource Use solutions Getting Rid of Wasted Energy Are you using a high HP granulator to recycle large hollow products like tanks or drums? Instead use a shredder for size reduction with a dedicated granulator. There is a potential 92% energy savings and space-saving! Dedicated Shredder for Gas-Tank & Plastic Drums [ MSHT-800 ] Sound-Proof Enclosures Are Unnecessary. Compact! Also noise levels are greatly lowered eliminating the need for a sound proof enclosure. Space requirements are also lowered, dropping from W4000 D3000 H4000mm; to just W5436 D1980 H2192mm for Matsui s compact system. Noise Comparison (A Test for Auto Fuel Tank Granulating) Compared to a large, high-speed granulator, the noise reduction is impressive. Set Instant Peak Value Average Value Remarks with 100 Horsepower Insulation Room Necessary Large Matsui's Recycling System for Energy Saving. Electricity expanses saved in one year equal to 252 working days Consumptive Power Annual Electricity Expanses Consumptive Power Annual Electricity Expanses Operating Under 16 Hours per Day Operating Under 24 Hours per Day System Combination Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY Factory with contractual power supply of more than 500kW Electricity price=10jpy/kwh + basic cost plus allocating unit price 4 jpy / kwh = 14 jpy / kwh Actual working time: 16H/D, 21D/M, annual electricity cost = 14 JPY / kwh x consumptive power x (16H) 24H x 21D x 12M An Annual Electricity Expanses of 6,600,000jpy Can Be Saved. Shredding Capacity Tria Energy Saving Combination BM-SL Fuel Tank and DrumShredder Model Motor Output Screen Hole Size Item Motor Output Power Combined Amounted to
MSHT- Fuel Tank and Drum Shredder Safety Coveris Optional. Summary Recycling for large-size plastic blow molding products, such as drum, auto fuel tank and molding for burr etc, operating to its original power of 9-31% while maintaining a high performance ratio. It is a energy-saving, low-noises, and compact smart shredder. Features Equipped with Energy-Saving System Drive! With i plas In the conventional energy-saving operation is now possible with a small motor that could not be. Senses the load during operation, self-judgment function was added to help one another while the motor of the machine 2, the driving force and crushing capacity can be optimized operation. Energy-Saving Effect If one were crushed to 1 minute gas tank, to achieve up to 92% reduction rate of conventional electricity (4.4kW) motor 2 machine 2.2kW. Function of Energy-Saving Operation When Idling with No Load Energy-saving operation function is activated when idling and no load sensing, to achieve up to 96% electric rate reduction. Load Sampling Function Sampling crushing load, equipped with the ability to self-determine whether or not material can be crushed. Space Saving W1510 D1980 2100 Weight: 2050kg Duram Fuel Tank MSHT-i-800 Controller Touch Panel The Most Suitable Cutter Design Advanced knife design emphasizes cutting performance while reducing cutter loads. Burr Quiet Operation Average Noise Levels: 82~87dB Wedge Cutter Design means low noise levels. High Reliability. State of the art machine design results in high mechanical rigidity. Even cooled and hardened products can be ground without trouble. Moveable Cutter
Model Power Supply Voltage Motor Output Shredding Capacity Shredding Material Driving Method Shredding Shaft Speed Frequency Revolutions Torque of Shredding Shaft Roatating Cutter Dimension Dimension of Shredding Chamber Product Weight Standard Specifications Unit Time Needed for Oil Tank Shredding: 35sec./pcs Shredding Capacity Differs According to The Thickness, Shape, and Density of The Material. Auto Oil Tank Dimension Smaller Than Auto Oil Tank Weight Auto Oil Tank Parison & Bari Oil Tank Parison & Bari Weight Hollow Container Smaller Than Hollow Container Weight Chain Driving The Base Frequency50HzThe Highest Frequency120Hz Material: Alloy Steel Body Hopper MSHT-i-800 Outer Dimension unit:mm Controller Options Metal DetectorSafety Cover
BM-SL for Shredding System Abstract & Features Produced with CE certification and sound-proof construction. Matsui s goals for the MSHT were to lower dust generation, reduce noise levels and increase worker safety. The MSHT successfully addresses these goals and provides users with a huge savings in energy costs as well. Standard Specifications Model Power Supply Voltage Motor Output Shredding Port Size Revolution per Minute Screen-Hole Size Φ Granulating Capacity Roatating Cutter Fixed Blade Dimension Product Weight Insulation Spec. Tria Energy Saving Combination BM-SL Instant Peak Value 125db Reduced to 92~98dB, Average Value Above 100db Reduced to 8287dB
MSHB- Bumperand Instrument PanelShredder Features High Capacity and Energy Saving Low horse power (1.5kW) with high shredding capacity of 150~300kg/h The plate shape of shredded materials (approx.100mm60mm) maximizes the capacity of granulator. Reduces mis-cut by changing the rotating speed of shredder's two axises Ease of Work Once a part of the bumper is being shredded, the remaining is being automatically fed into the shredder. Wide width of feeding hopper (903mm) allows big material like instrument panel to be fed. Sensor informs the completion of shredding to ensure uniformity. (Option) Easy Cleaning Sight glasses are mounted at both sides and cleaning port is widely mounted in the front (540400mm), making daily maintenance ans cleasning easy. Saves Space Saves space. Occupies only 1077mm1477mm Safe Safety bar (Standard equipment)shredder can be stopped by touching the yellow and red part of this bar in the case of emergency. Shred into Plate Shape (Approx.10060mm) Standard Specifications Model Power Supply Voltage Motor Output Shredding Capacity Dimension of Shredding Chamber Dimension of Feeding Hopper Installed Dimension Height of Feeding Port Discharging Port Safety Precautions 3Phase W618D480 W903D1038 W1077D1477H1890 (Excluding Hood) Fixed by Flange Safety Bar to Prevent Intrusion Safety Hood Double Door for Feeding Port(Custom made) Shredding capacity differs according to the shape of material.
Cleaning Port is Installed Widely in Front (Approx. 540400mm) Wide Sight Glass Mounted at Both Side Sensor for Completion of Shredding (Option) Safety Hood Double Door(Custom made) Outer Dimension Safety Bar (Standard Equipment)Shredder Can Be Stopped by Touching The Yellow and Red Part of This Bar in The Case of Emergency. Safety Hood Double Door(Custom made) Rotate Rod Manually When Inspecting and CleaningCutter and Axis. Flow Diagram Free Layout Shredded into plate shape, shredded materials can be conveyed via conveyor and hence, allows the free layout of granulator. Example of System (3) Install shredder on the floor and install granulator in the basement. Example of System (1) Install shredder on the frame and install granulator on the floor. Example of System (2) Connect the shredder and granulator by conveyor.