Product Data 19XB Positive Pressure Storage System 19XB028 Copyright 1992 Carrier Corporation 19XB052 Carrier s Positive Pressure Storage (PPS) System ensures the critical conservation of refrigerants during service and repair work on positive pressure chillers Stores refrigerants HCFC-22, HFC-134a, CFC-12, and R-500 Pumpdown compressor meets EPA s vacuum levels Minimizes refrigerant emissions during service Provides a safe method to store reserve refrigerant charge Features/Benefits The PPS System consists of a storage tank and pumpout unit and is available in two sizes. One at 28 cu ft (2.6 m 3 ) and the other at 52 cu ft (4.8 m 3 ) capacity to meet various storage capacity needs. The small tank (028) has a storage capacity of 1840 lbs (835 kg), the larger has a storage capacity of 3525 lbs (1599 kg) when HCFC-22 is the refrigerant stored. PPS systems are factory tested and certified to the American Society of Mechanical Engineers (ASME) pressure vessel code. The tanks are constructed of certified steel and pressure rated at 300 psig (2068 kpa). The PPS is equipped with dual relief valves for proper venting per ASHRAE- 15 guidelines. An automatic level switch is prewired to the control circuit to ensure proper storage levels. The hermetic pumpout unit is a complete compact condensing unit that consists of a: spring-mounted direct motor-driven reciprocating compressor, water-cooled refrigerant condenser, oil separator, suction and discharge valves for control of refrigerant flow, and prewired safety and control devices. The hermetic pumpout unit is offered as a free-standing unit that can be used in conjunction with an existing storage tank or with chillers that have built-in storage systems using isolation valves. Refer to typical piping section. Form 19XB-1PD
Table of contents Page Physical Data...2,3 Machine Components...4 Dimensions...5,6 Performance Data...7,8 Typical Piping...9 Electrical Data...10 Control Wiring Schematic...10 Guide Specifications...11 CANADIAN STANDARDS ASSOCIATION ASME U STAMP UNDERWRITERS LABORATORY Physical data POSITIVE PRESSURE STORAGE INCLUDING PUMPOUT UNIT 19XB UNIT ENGLISH (SI) Pumpout Unit Weight* lb (kg) 210 (95) Pumpout Condenser Water Flow Rate gpm (L/s) 5-7 (.32.44) Maximum Entering Condenser Water Temperature F (C) 85 (29) Maximum Leaving Condenser Water Temperature F (C) 100 (37) High-Pressure Switch Limits (Pumpout Controls) Open psig (kpa) 220 5 (1517 34) High-Pressure Switch Limits (Pumpout Controls) Reset psig (kpa) 190 (1310) Condenser Relief Valve (Fusible Plug) psig (kg/sq cm) 385 (27) Condenser Pressure Rating Refrigerant Side psig (kg/sq cm) 385 (27) Waterside psig (kg/sq cm) 150 (10.5) Compressor Rating 1750 rpm Reciprocating cfm (L/s) 8.7 (.25) Valves (4-Valve Manifold, Copper with Brass Turn Knob Valves) in. OD 1 2 1 2 *The pumpout unit weight includes the compressor/condenser, control box, and the oil separator. NOTES: 1. The motor is hermetic with thermal protection. 2. The control box is mounted and wired with a fuse on/off switch according to NEMA 1 (National Electrical Manufacturing Association). 3. The starter contactor is located in the control box. The overloads on the motor are wired and the disconnect switch is supplied by the customer. 4. The condenser tube is copper. 2
SIZE CODE TANK OD (in.) RATED DRY WEIGHT AND REFRIGERANT CAPACITY DRY WEIGHT* (lb) ENGLISH MAXIMUM REFRIGERANT CAPACITY (lb) ASHRAE 15 ARI 495 (R-22) (R-12) (R-500) (R-134a) (R-22) (R-12) (R-500) (R-134a) 28 24.00 2200 1840 2025 1785 2025 1645 1810 1594 1810 52 27.25 3270 3525 3880 3420 3880 3155 3465 3055 3465 LEGEND ARI Air Conditioning and Refrigeration Institute ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers *The above dry weight includes the pumpout condensing unit weight of 210 lbs (95 kg). SIZE CODE TANK OD (mm) DRY WEIGHT* (kg) SI MAXIMUM REFRIGERANT CAPACITY (kg) ASHRAE 15 ARI 495 (R-22) (R-12) (R-500) (R-134a) (R-22) (R-12) (R-500) (R-134a) 28 610 998 835 928 810 928 747 822 724 822 52 592 1606 1599 1760 1551 1760 1431 1572 1386 1572 LEGEND ARI Air Conditioning and Refrigeration Institute ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers *The above dry weight includes the pumpout condensing unit weight of 210 lbs (95 kg). 3
Machine components PUMPOUT UNIT (OPTIONAL FREE-STANDING UNIT SHOWN) 4
Dimensions POSITIVE PRESSURE STORAGE/WITH MOUNTED PUMPOUT UNIT DIMENSIONS (ft-in.) 19XB UNIT A B C D E F G H J K L M N P R S T 0428 10-5 9-10 4-9 2-4 3 4 1-2 3 8 2-10 3 4 4-11 3-8 1 8 3-6 2-9 7 16 3-2 0-3 1 2 4-8 3 4 1-7 7 8 1-7 5 16 3-7 3 4 5-4 0452 14-11 1 4 14-4 1 2 5-0 7 8 2-8 1 2 1-4 1 4 3-2 7-2 1 4 4-0 3-11 7 8 3-1 5 16 3-5 7 8 0-3 3 8 7-1 1 2 1-8 3 4 1-7 9 16 3-8 5-4 1 4 DIMENSIONS (mm) 19XB UNIT A B C D E F G H J K L M N P R S T 0428 3175 2997 1448 730 365 883 1499 1121 1118 849 965 1141 505 491 1111 819 1626 0452 4553 4382 1546 826 413 965 2191 1219 1216 948 1064 86 2172 528 497 1118 1632 NOTES: 1. Denotes center of gravity. 2. Dimensions in ( ) are in millimeters. 3. The weights and center of gravity values given are for an empty storage tank. 4. For additional information on the pumpout unit, see certified drawings. 5. The available conduit knockout sizes are: QTY TRADE SIZE LOCATION 1 1 2 top 1 3 4 bottom 1 1 middle 1 1 1 4 middle 5
Dimensions (cont) OPTIONAL FREE-STANDING PUMPOUT UNIT NOTE: Electrical connection option list. QTY TRADE SIZE LOCATION 1 1 2 top 1 3 4 bottom 1 1 middle 1 1 1 4 middle 6
Performance data CHILLER PRESSURE R-22 VAPOR Evacuation Time The removal of refrigerant from a chiller will depend on the size of the chiller, type of refrigerant, and cooling water temperature supplied to the pumpout condenser. The following chart depicts typical pumpout time for a nominal 500 ton capacity chiller using HCFC-22 refrigerant. 7
Performance data (cont) R-22 VAPOR LEFT IN CHILLER (LBS) Refrigerant Vapor Transfer A typical 500 ton chiller using HCFC-22 refrigerant contains about 150 lb (68 kpa) of refrigerant vapor. Once the liquid is removed, refrigerant is removed with the positive pressure storage system. It is possible to reclaim almost all of this refrigerant by evacuating the chiller and condensing the vapor. 8
Typical piping TYPICAL PUMPOUT/CHILLER CONNECTION SCHEMATIC GENERAL PIPING CONNECTION SIZES FOR PPS AND OPTIONAL FREE-STANDING PUMPOUT UNIT NOTES: 1. The field-supplied tubing is to be 1 2-in. OD tubing (min.) and must be arranged and supported to avoid: stresses on the equipment, transmission of vibrations, and interference with routine access during the reading, adjusting, and servicing of the equipment. If the distance from the chiller to the pumpout unit is over 50 ft, then 7 8-in. OD tubing (min.) must be used. Provisions should be made for adjustment in each plane of the tubing and for both periodic and major servicing of the equipment. Special care must be taken so that the safety head does not experience tubing strain. Vent the safety head per ASHRAE 15 (American Society of Heating, Refrigeration, and Air Conditioning Engineers), latest revision. 2. The tubing and valve from the storage tank to the pumpout compressor is factory supplied when the unit is factory mounted. CONNECTION Refrigerant Transfer Connections Condenser Water Cooling Connectors Safety Relief Head Pumpdown Condenser Relief Valves Main Tank Storage Tank Main Drain ODS Outside Diameter, Sweat LEGEND Factory-Supplied Tubing Field-Supplied Tubing SIZE (in.) 1 2 ODS (female) 1 2 NPT (female) 3 8 Flare (male) 1 NPT (female) 1 NPT (female) Field-Supplied Tubing (Multiple Chillers) Service Valve (Factory Supplied) Service Valve (Field Supplied) 9
Electrical data ELECTRICAL DATA FOR PPS AND OPTIONAL FREE-STANDING PUMPOUT UNIT MOTOR CODE CONDENSING UNIT V-PH-HZ MAX RLA LRA 1 19EA47-748 575-3-60 3.8 23.0 4 19EA42-748 200/208-3-60 10.9 63.5 5 19EA44-748 230-3-60 9.5 57.5 6 19EA46-748 400/460-3-50/60 4.7 28.8 LEGEND LRA Locked Rotor Amps RLA Rated Load Amps Control wiring schematic 19XB PUMPOUT UNIT WIRING SCHEMATIC LEGEND C Contactor Fu Fuse, 3 Amps HP High-Pressure Cutout OL Compressor Overload T stat Internal Thermostat Compressor Terminal Contactor Terminal Overload Terminal Pumpout Unit Terminal *Bimetal thermal protector imbedded in motor winding. 10
Guide specifications Positive Pressure Pumpout System HVAC Guide Specifications Carrier Model Number: 19XB Part 1 General 1.01 SYSTEM DESCRIPTION The installation of the chiller system shall have on site a storage system consisting of a storage tank, a transfer pump unit with a condensing tank, a valve system, a filter drier, and controls in an assembled component package from the manufacturer. Requirements include: A. Pumpout Compressor Assembly: 1. Assembly to be 1750 rpm positive displacement. 2. Assembly to be 8.7 cfm displacement. 3. Assembly shall have thermal protection on the motor. 4. Assembly to be equipped with an in-line oil separator. B. Controls: 1. Controls shall be NEMA 1 rated, and include a control box with field power connection terminal strip. 2. Controls to be supplied with high pressure cutout protection. 3. Controls shall be supplied with fused disconnect. 4. Controls shall be supplied with an on-off switch. C. Transfer Condenser: Full ASME constructed water-cooled condenser for condensing of refrigerant vapor to liquid during transfer at a rate of not less than 150 lb of vapor to 20 lb of vapor in 100 minutes of time using HCFC-22 as a base example. D. Transfer Piping: Storage unit to be equipped with four-way transfer valve manifold to interconnect both liquid and vapor transfer along with pressurization of chiller during transfer of refrigerant from chiller to storage tank. E. Storage Tank: 1. To be rated for all positive pressure refrigerants HCFC-22, HCFC-134a, CFC-12, and R-500 under ASME Section VIII pressure vessel codes with a minimum 300 psig (2068 kpa) rating. 2. Tank to be supplied with automatic shutoff level switch. 3. Tank to have drain valve located at the lowest point of drain with minimum 1 in. NPT. F. Pumpout unit and storage tank to be applied for use with refrigerant, at a capacity level of per code approval. 1.02 QUALITY ASSURANCE A. The PPS System shall meet or exceed the following code approvals from: 1. Underwriters Laboratories for storage tank systems. 2. The Canadian Standard Association. 3. The American Society of Mechanical Engineers, Section VIII. 4. The Environmental Protection Agency for compliance with guideline regarding 20 in. Hg vacuum capacity during pumpout of refrigerant. 5. Storage tank and condenser transfer tank to comply to ASHRAE 15 for safety relief valves. Rupture disc type safety devices are not acceptable. B. The PPS System shall be fully tested as per ASME Section VIII guidelines for 300 psig (2068 kpa) rating and nameplated with ASME code approval. C. The PPS System shall be factory tested for wiring, controls, and compressor run-in operation. D. The PPS System shall be shipped to site with 5 psig (34 kpa) holding charge of nitrogen after full dehydration of tank to remove moisture. E. The entire PPS System assembly is to be prime painted with a finish coat of dry-chlorinated enamel paint. 1.03 SHIPPING/PACKAGING A. All controls and electrical components are to be protected from dirt and rain with protective wrappings. B. Unit is to be labeled with: customer s name, serial number, and designation clearly displayed on the outside of packaging. 11
Book 2 Tab 5a Carrier Corporation Syracuse, New York 13221 8-92 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Page 12 Catalog No. 521-926 Printed in U.S.A. PC 211 Form 19XB-1PD Replaces: New