DSD-3 DIFFERENTIAL SPEED DETECTOR

DSD-3 DIFFERENTIAL SPEED DETECTOR Instruction Manual PL-207 June 1993 PROCESS MEASUREMENTS 33452070

ABOUT THIS MANUAL This manual covers the installation and operation of the DSD-3. It is essential that this manual be read and understood before installation and start up. Adhering to the procedures as outlined will insure a quick trouble free installation and allow for the maximum operating reliability to be achieved. ABOUT THE DSD-3 The DSD-3 Differential Speed Detector is a dual point motion sensing device. It is used for monitoring speed at two points in a mechanical system or process where a difference in speed can be detrimental to the equipment or its operation. The DSD-3 is typically applied on belt conveyors to give an alarm if excessive slip between the head and tail pulley is detected and is especially useful on variable speed conveyors. Each speed input is sensed by a motion sensing probe (A and B) located at the point of speed monitoring. As motion is sensed, the probes generate a signal which is sent to the DSD-3. The probes are highly magnetic. Keep them away from magnetosensitive materials such as computer discs and audio or video tapes. The DSD-3 features: output signals:» probe A, 0 to 10 V output proportional to speed» probe B, 0 to 10 V output proportional to speed» % Slip, 10 to +10 V output proportional to the percent difference between probe B referenced to probe A alarms:» probe B less than probe A» probe B greater than probe A» probe B underspeed» start spin annunciation LEDs:» first alarm» alarm status operational LEDs:» run» probe A and B pulse indicators» relay status PL-207 1

time delay:» start up» alarm options:» door mounted LCD readout with speed A and B, and % slip selector switch» door mounted alarm status LED and reset button» alarm cards PL-207 2

SPECIFICATIONS DSD-3: Power supply» standard: 25 VA at 115 V, 50/60 Hz» optional: 25 VA at 230 V, 50/60 Hz Linearity:» speed:» 0.4% of full scale» slip:» 1.0% of full scale Repeatability:» speed:» 0.1% of full scale» slip:» 0.25% of full scale Temperature coefficient (setpoint variance):» 0.05%/ C (0.03%/ F) Operating Range (%of full scale):» 4 to 100 %:» 0.32 to 8 pulses per minute minimum» 288 to 7200 pulses per minute maximum» 0 to 4 %» yields 0 output Alarms:» B>A:» start up delay:» 0 to 20 sec» setpoint:» 0 to 20% of A» B<A:» start up delay:» 0 to 20 sec» setpoint:» 0 to 20% of A» Bal:» start up delay:» 0 to 100 sec» setpoint:» 0 to 100% of Bcal» selection:» on/off» spin:» setpoint:» 2 to 31 pulses Output:» relay:» 1 relay common to all alarms, Midtex 156-14C-200 or equivalent» 3 form C contacts (3PDT) rated at 5 A at 120/240 V AC resistive» 0 to 20 sec delay after alarm» auto/manual reset» probe A:» 0 to 10 V DC, 1 KΩ min» probe B:» 0 to 10 V DC, 1 KΩ min» % slip:» 10 to 10 V DC, 1 KΩ min Operating Temperature: Options: Weight (in enclosure):» 40 to 60 C ( 40 to 140 F)» NEMA 4 enclosure, approximately 305 mm H x 254 mm W x 137 mm D (12" H 10" W x 5.4" D)» LCD and 3 position selector switch (door mounted) alarm light and reset button (door mounted)» alarm card, maximum of 3 (requires large enclosure)» 7.7 Kg (17 lb) PL-207 3

MOTION SENSING PROBES MSP-1:» construction:» CPVC body» 2 m (6 ft) PVC cable, 1 pair shielded/twisted, 18 AWG» 3/4" NPT external conduit connection» amplifier:» RMA in NEMA 4 enclosure» mounting:» 1" UNF c/w 2 CPVC locknuts» ambient temperature range:» 50 to 80 C ( 60 to 180 F) MSP-3:» construction:» aluminum body» 1.5 m (5 ft) Teflon cable, 1 pair shielded/twisted, 18 AWG» silicon rubber gasket» aluminum cover with internal 1/2" NPT or DN PG16 conduit connection» amplifier:» RMA in NEMA 4 enclosure» mounting:» 2" NPSL c/w zinc flange and plated locknut» ambient temperature range:» 50 to 260 C ( 60 to 500 F) MSP-9:» construction:» 304 stainless steel body» 1.5 m (5 ft) Teflon cable, 1 pair shielded/twisted, 18 AWG» silicon rubber gasket» 304 stainless steel cover with» 22 m (0.9") dia conduit entrance» amplifier:» RMA in NEMA 4 enclosure» mounting:» 304 stainless steel bracket and clamp» ambient temperature range:» 50 to 260 C ( 60 to 500 F) MSP-12:» construction:» phenolic body» 2 leads, 125 mm (5") long, 20 AWG» neoprene gasket» aluminum cover with internal 1/2" NPT or DN PG16 conduit connection» amplifier:» IMA» mounting:» 2" NPSL c/w zinc flange and plated locknut» ambient temperature range:» 45 to 60 C ( 50 to 140 F) XPP-4:» construction:» phenolic body» 1.5 m (5 ft) or optional 9 m (30 ft) of type SO neoprene cable, 2 conductor, 16 AWG» amplifier:» IMA» mounting:» 2" NPSL c/w zinc flange and plated locknut» ambient temperature range:» 45 to 60 C ( 50 to 140 F) PL-207 4

RMA Input:» 24 V DC from DSD-3» speed signal from motion sensing probe Output:» pulse signal to DSD-3, 12 ma low/ 45 ma high nominal Enclosure:» aluminum:» approx. 140 mm (5.5") square x 90 mm (3.5") high» NEMA 4» 1/2" NPT or DN PG16 internal conduit entrance, 2 places» 1.8 Kg (4 lb)» painted steel:» approx. 150 mm (6") square x 100 mm (4") high» NEMA 4» 22 mm (7/8") dia conduit entrance hole, 2 places» 2.5 Kg (5.5 lb) Operating Temperature:» 45 to 60 C ( 50 to 140 F) LCD METER (optional) Input: Display: Operating Temperature:» ribbon connection to DSD-3» 3-1/2 digits, 12.7 mm (0.5") high» adjustable reading; 0.000 to 1999» 20 to 60 C ( 5 to 140 F) DUAL ALARM CARD (optional) Input: Output: Operating Temperature:» ribbon connection to DSD-3» 2 relays, 1 per alarm input high and low, Midtek 158-12-C-200 24 V DC or equivalent» 2 form C (DPDT) per relay, 10 A at 115 V, 1/3 HP at 230 V AC» 2% dead band» relays are certified for use where the short circuit capacity of the circuits in which they are connected is limited by fuses having ratings not exceeding the rating of the relays.» 40 to 60 C ( 40 to 140 F) PL-207 5

INSTALLATION DSD-3 The DSD-3 should be mounted in an area that is within the ambient temperature range and that is suitable for the specified enclosure. The front cover should be accessible for viewing and have sufficient room to swing open to allow access for wiring and calibration adjustments. It is advisable to keep the DSD-3 away from high voltage or current runs, contactors and SCR drives. In climates where direct sunlight may cause the DSD-3 temperature to rise above the specified limit, shade the unit by installing a sun shield. Refer to DSD-3 Outline and Dimensions. PROBES The probes should be mounted in areas that are within their ambient temperature range and that are suitable to their specified approval classification. Probes may be mounted to the equipment they are monitoring providing that there is not a noticeable amount of vibration. Probe A is generally reserved for sensing the driver device (head pulley) while probe B is generally reserved for sensing the driven device (tail pulley). Refer to Probe Outline and Dimensions. INTERCONNECTION Connect the two motion sensing probes to the DSD-3. Refer to DSD-3 Probe Connections. Connect the DSD-3 relay contacts into the motor control circuitry. Refer to DSD-3 Typical Ladder Diagrams. Connect the power wiring to the DSD-3 and flip the power switch to On. Refer to DSD-3 Typical Ladder Diagrams. PL-207 6

OPERATION MOTION SENSING PROBES and AMPLIFIERS The Milltronics motion sensing probes work on the principle of Faraday s Laws of Electromagnetic Induction. That is to say, when a ferromagnetic object enters a probe s permanent magnetic field, it distorts the flux causing it to cut the coil windings thereby generating a voltage. This voltage is proportional to the speed at which the ferrous target passes through the flux and is inversely proportional to the square of the distance between the target and the probe. An increase in block size beyond 5 cm x 5 cm x 2.5 cm (2" x2" x 1") tends not to be as effective as minimizing the gap, except at very low velocities. The voltage generated from the probe coil is fed to an amplifier for processing. The amplifier may be internally mounted (IMA) to the probe or remote mounted in an enclosure (RMA). It converts the voltage pulses into noise immune current pulses of approximately 12 ma low and 45 ma high. The amplifier has been designed to respond to the range of speed commonly encountered in industrial applications. This response governs the relationship between target speed and probe to target gap, as demonstrated in the following chart. The resulting curves indicate the maximum allowable gap for three target configurations at varying speed. For example, A - with a 10.6 cm (4.25") gap the minimum velocity is about 33 cm/sec (65 ft/min), and with a velocity of 1 cm/sec (2 ft/min), a maximum gap of 3.1 cm (1.25") is possible. This graph was plotted from tests using four ferrous blocks set equidistantly on a 41 cm (16") diameter circle on a non-ferrous disc. PL-207 7

Motion sensing probes are manufactured for various applications such as: low temperature, high temperature, corrosive and hazardous environments. Refer to Specifications. MSP-1: mini probe is approximately 25% of the size of the standard probe with about 1/8 the sensitivity. By dividing the gap values for the standard size probe presented in the speed vs gap chart by 8, the corresponding gap values for the MSP-1 are obtained; e.g.: with a gap of 1.3 cm (0.5") the minimum velocity is approximately 1 m/sec (200 ft/min) and with a velocity of 0.01 m/sec (2 ft/min), a maximum gap of 3 mm (0.13") is possible. It is used in areas that can not accommodate the standard size probe bodies. Due to its small size, the probe body cannot accommodate an IMA amplifier. It is thus used in conjunction with an RMA. MSP-3: high temperature probe is a standard size probe featuring an aluminum body. It is used for high temperature application up to a maximum of 260 C (500 F). As this temperature exceeds the rating of the IMA amplifier, the MSP-3 must be used in conjunction with an RMA which should be mounted in a suitable location. MSP-9: corrosion proof probe is a smooth bodied probe having the same performance characteristics as the standard probe. It is constructed of 304 stainless steel and is used in conjunction with an RMA so that it can be applied to corrosive and high temperature applications. MSP-12: standard probe has a phenolic body with IMA, applicable to a maximum temperature of 60 C (140 F). XPP-4: explosion proof probe is suitable for the specified hazardous environments. It uses the standard probe body and an IMA, limiting it to a temperature of 60 C (140 F). DSD-3 The DSD-3 provides a short circuit protected, +24 V DC unregulated supply to both of the probe amplifiers. In the event of the interconnecting wiring being shorted, the output current from the DSD-3 is automatically limited and a perceived alarm condition will ensue, forcing the on-board relay to de-energize (alarm). The DSD-3 receives a speed signal from both of the probes, A and B, via their respective amplifiers (IMA or RMA) superimposed on the direct current supply. Probe A is generally reserved for sensing the driver device (head pulley) while probe B is generally reserved for sensing the driven device (tail pulley). The speed signals are processed to derive the following internal signals:» probe A : this is the speed sensed by probe A. It is used as the reference value for differential and speed computations. A representative 0 to 10 V DC signal is available for external use at terminals 9 and 10, where: 0 V = 0% of full speed 10 V = 100% of full speed» probe B : this is the speed sensed by probe B. A representative 0 to 10 V DC signal is available for external use at terminals 11 and 12, where: 0 V = 0% of full speed 10 V = 100% of full speed» % slip: this is the difference between probe A and probe B speed signals with reference to probe A. It is calculated as follows: %slip = A B X 100 A A representative 10 V to +10 V DC signal is available for external use at terminals 7 and 8, where: 10 V = 100% slip, B>A 0 V = 0% slip, B = A +10 V = 100% slip, B<A PL-207 8

If the DSD-3 is powered across the line (refer to DSD-3 Typical Ladder Diagrams) and the machinery to be monitored is not running, the Alarm relay will be de-energized and the Alarm relay LED (12) will be lit. When the motor contactor is energized, a contact closure across terminals 15 and 16 will initiate the count down of the start up delay timers and energize the Alarm relay. The timers, if properly set, will allow the machinery to come up to speed without tripping an alarm. If there is an alarm from the previous operating cycle and the Auto Reset switch is set to On, the alarm will automatically be reset on start up. If the Auto Reset switch is set to Off, then the manual reset switch either on the DSD-3 mother board or as the optional reset switch on the front cover must be pressed. If the DSD-3 is powered across the motor contactor then all alarms will be cleared when the motor contactor is de-energized. When the motor contactor is energized and power is applied to the DSD-3, the Start Up Delay timers will begin counting down as long as terminals 15 and 16 have been jumpered. Under normal operating conditions, the Alarm relay is held in an energized state and the optional display will show the selected speed, either of probe A, probe B or percent slip. The Run LED (11) will be lit and the probe A and B LED s (1 and 2 respectively) will flash at the rate of the respective incoming pulses. Under an alarm condition, the First Out and Alarm status LEDs corresponding to the type of alarm will light. Any subsequent alarms will only light the corresponding Alarm LEDs. Once an alarm condition has been initiated, the alarm shut down time delay begins to count down. If the alarm condition recovers before the alarm delay times out, the LEDs will extinguish. If the alarm condition persists and the delay times out, the Alarm relay LED will light and the relay de-energize. The alarm lights will extinguish but the first First Out LED (3-6) will remain lit until the alarm is reset, to indicate what caused the shutdown. If the Start Spin Alarm LED was lit, it will remain so until the alarm is reset. ALARMS START SPIN The Start Spin alarm counts the pulses being generated from the A probe. If the number of pulses reaches the start spin limit before the first pulse from the B probe is generated, the Start Spin Alarm LED will light and the relay immediately de-energize, bypassing the alarm shutdown delay. The limit is set via the DIP switch bank, with a range of 2 to 31 pulses. This alarm is useful in detecting slippage of a conveyor belt on the head pulley which can occur if the belt is wet, loose or jammed. B<A SLIP If the speed registered by the B probe is less than the speed registered by the A probe by more than the set limit, a B<A Slip alarm will be initiated. The slip limit is set by its corresponding potentiometer with a range of 0 to 20% of speed A. This alarm is useful in detecting slippage after the machinery has been running for a period of time. It is especially useful in detecting slippage on variable speed belt conveyors where othersiwe a single point monitoring system could not differentiate between slippage and an intentional slow down of the tail pulley. PL-207 9

B>A SLIP If the speed registered by the B probe is greater than the speed registered by the A probe by more than the set limit, a B>A Slip alarm will be initiated. The slip limit is set by its corresponding potentiometer with a range of 0 to 20% of speed A. This alarm is useful in detecting slippage on downhill belt conveyors when the motor is used as a brake. B<Bcal - Underspeed If the speed registered by the B probe is less than the calibrated full scale speed of the B probe by more than the set limit, an underspeed alarm will be initiated. The underspeed alarm is set by its corresponding potentiometer with a range of 0 to 100% of Bcal. This alarm detects an absolute reduction in speed of the machinery below its allowable limit. ALARM CARD (optional) The alarm card provides two relays with independent alarm setpoints. One for overspeed and the other for underspeed. For overspeed alarm, the A and B probes must be calibrated so that 10 V is greater than full speed (e.g. full speed equals 7.5 V). A maximum of three alarm cards may be connected to the DSD-3 as follows:» 1 card to alarm on speed of probe A (2RC)» 1 card to alarm on speed of probe B (3RC)» 1 card to alarm on % slip (4RC) or 2 or 3 cards can be daisy chained to one of the above via the alarm card Input or To Next Alarm connectors. Connection to the alarm cards is made via ribbon connector (#RC as previously indicated). The speed signals to the cards (pin 6) are homologous to the 0 to 10 V DC output signals. Under an alarm condition the relay response is immediate, as the relays do not come under the alarm delay circuitry of the DSD-3. The alarms have a 2% dead band which must be overcome before the alarm condition is reset. LCD METER (optional) The LCD meter is used in conjunction with the three position switch. The switch can be set so that the meter will display either:» probe A speed» probe B speed» slip speed The LCD can be calibrated to display speed in percent of full scale, revolutions per minute or other desired units. ALARM LIGHT AND RESET BUTTON (door mounted - optional) The optional door mounted alarm light and reset button operate in parallel with the DSD-3 board A Alarm relay LED and Manual reset button. PL-207 10

CALIBRATION SPEED The DSD-3 is factory calibrated for 0 to 10 V DC output for 0 to 7200 pulses per minute ( A and B probe Coarse span switches fully clockwise) so that there will be a percent of full scale reading when starting up.» connect a voltmeter to:» % slip output terminals 7 (±) and 8 (com).» A probe output terminals 9 (+) and 10 ( ).» B probe output terminals 11 (+) and 12 ( ). If the DSD-3 has been supplied with the optional LCD meter and selector switch, it can be used to monitor the output voltages.» run the machinery being monitored at full speed. If this is not practical, operation can be simulated using a signal generator and an interface circuit. Refer to DSD-3 Signal Generator Interface.» turn the coarse span switches, A Probe and B Probe, counter clockwise until the respective voltmeters read between 2.5 V (25%) and 10 V (100%).» adjust the fine span potentiometers, A Probe and B Probe, until the respective voltmeters read 10 V (100%) for full speed input.» with the A and B probe outputs calibrated for 10 V, the percent slip output should read 0 V. ALARMS B greater than A:» adjust the B>A / Alarm setpoints potentiometer to alarm on a B probe speed of 0 to 20% greater than the A probe speed.» adjust the B>A / Start time delays potentiometer for 0 to 20 sec to allow the machinery to come up to speed without tripping the alarm. B less than A:» adjust the B<A / Alarm setpoints potentiometer to alarm on a B probe speed of 0 to 20% less than the A probe speed.» adjust the B<A / Start time delays potentiometer for 0 to 20 sec to allow the machinery to come up to speed without tripping the alarm. B underspeed:» set the enable switch to On for underspeed alarm. For variable speed applications, disable the alarm by setting the switch to Off or set the alarm setpoint to a low value.» adjust the B Underspeed / Alarm setpoints potentiometer to alarm on a B probe speed of 0 to 100% under the full scale speed.» adjust the B Underspeed / Start time delays potentiometer for 0 to 100 sec to allow the machinery to come up to speed without tripping the alarm. Start Spin:» set the Start spin switch bank to alarm on 2 to 31 pulses from the A probe before the first B probe pulse. The amount of start spin is usually an indication of slackness in a conveyor belt. PL-207 11

Auto Reset:» set the Reset / /Auto switch to On or Off. Alarm Delay (not applicable to Start Spin):» set the Alarm shutdown delay potentiometer for 0 to 20 sec after first alarm annunciation. This function is used to avoid nuisance alarms. DUAL ALARM CARD (optional)» turn the Near (high alarm) and Far (low alarm) potentiometers fully counter clockwise.» with the machinery running at the required speed for the high alarm setpoint, slowly turn the Near potentiometer clockwise until the Near relay de-energizes, LED off.» with the machinery running at the required speed for the low alarm setpoint, slowly turn the Far potentiometer clockwise until the Near relay de-energizes, LED off. LCD METER (optional) The LCD meter is factory calibrated for 0 to 100% display for 0 to 10 V DC speed signal level. To recalibrate the meter, remove the seals of Span potentiometer, P1. With the machinery running at a known speed, turn the span potentiometer until the display reads the desired speed (ignoring the decimal) either in rpm, m/sec, ft/min or % of full scale. The maximum display reading is 1999. Set the jumper to desired decimal point location. PL-207 12

DSD-3 OUTLINE AND DIMENSIONS STANDARD NEMA 4 ENCLOSURE 282 mm (11.1") 203 mm (8") 137 mm (5.4") A PROBE %SLIP B PROBE 324 mm (12.8") RESET ALARM DIFFERENTIAL SPEED DETECTOR-3 343 mm (13.5") mounting hole, 8 mm (0.31") dia, 4 places clamp with 1/4-28 screw, 7 places OPEN STYLE mounting hole, 9 mm (0.375") dia, 4 places 264 mm (10.4") 285 mm (11.2") 213 m m (8.4") 229 m m (9") 8 m m (0.3") maximum relief 112 mm (4.4") PL-207 13

DSD-3 BLOCK DIAGRAM optional 3 position switch and LCD A probe B probe % slip signal from A probe Coarse and Fine Span Adjust 0 to 8 through 7200 ppm in for 0 to 10 V DC output % Slip Computer (A-B) / A x 100 = C% 10 through to -10 V DC for 100 through 0 to 100% Coarse and Fine Span Adjust 0 to 8 through 7200 ppm in for 0 to 10 V DC output signal from B probe A B Start Spin 2 to 31 pulses 1 First Out Annunciator B > Bcal 0 to -100% Time delay 0 to 100 sec 2 1 2 3 4 B < A by 0 to -20% of A Time Delay 0 to 20 sec 3 B > A by 0 to 20% of A Time Delay 0 to 20 sec 4 Time Delay to Alarm Alarm manual reset 0 to 20 sec motor contactor, auxiliary contact Reset Circuitry auto/manual optional manual reset and alarm light power reset PL-207 14

DSD-3 ADJUSTMENTS AND INDICATORS coarse span switches fine span potentiometers probe pulse indication start spin switches B underspeed enable switch alarm status LED alarm delay, 0 to 20 sec PL-207 15

DSD-3 CONNECTOR LAYOUT to optional LCD meter and/or alarm light and reset button 1RC 24 V +24 V com A probe 0 to 10 V B probe 0 to 10 V %slip 10 to +10 V spare 24 V alarm +15 V reset 1 2 3 4 5 6 7 8 9 10 11 RED BLACK GR RED BLACK 1 2 3 4 5 to A probe amplifier IMA or RMA shield to B probe amplifier IMA or RMA GR 6 shield + - 7 8 % slip - 10 V to + 10 V DC to Dual Alarm Cards 2RC + - + - 9 10 11 12 A probe speed 0 to 10 V B probe speed 0 to 10 V com +24 V 15 V +15 V 6.2 V 0 to 5 V A PROBE 3RC RESET P.B. STARTER CONTACT 13 14 15 16 17 remote reset, not required if option supplied or reset switch set to auto motor starter auxiliary contact, closed during monitored device operation com +24 V 15 V +15 V 6.2 V 0 to 5 V B PROBE 18 19 20 21 22 alarm relay, 3PDT contacts rated at 5 A at 120/240 V AC com +24 V 15 V +15 V 6.2 V % slip 0 to 2.5 V to 5 V 4RC 1 2 3 4 5 6 L1 L2 GR LINE NEUT 28 27 26 23 24 25 %SLIP DSD-3 board A power supply 115 V AC optional 230 V AC PL-207 16

DSD-3 PROBE CONNECTIONS MSP-12, PROBE with IMA A probe B probe Maximum cable legnth from probe to RMA is 30 m (100 ft) of shielded cable, 18 AWG wire. See table below for cable lengths from RMA to DSD-3. XPP-4, PROBE with IMA A probe B probe Shielded cable not required. Wiring can be run in conduit common to motor supply or control wiring. Connection to probe leads can be made under probe cap. See table below for cable lengths from probe to DSD-3. MSP-1, 3 or 9, PROBE with RMA A probe B probe 5 4 5 4 3 2 1 3 2 1 A RMA B RMA DSD-3 1 2 3 4 5 6 7 8 RED A P BLACK R O B GR E RED B P BLACK R O B GR E + %SLIP - Shielded cable not required. Wiring must be done in conjunction with approved conduit, boxes and fittings and to procedures in accordance with all governing regulations. See table below for cable lengths from probe to DSD-3. Maximum Cable Lengths from IMA or RMA to DSD-3 wire gage (AWG) length in m length in feet 22 760 2,500 18 1520 5,000 12 7600 25,000 PL-207 17

DSD-3 SIGNAL GENERATOR INTERFACE The following circuit may be used to facilitate the calibration or troubleshooting of the DSD-3. A signal generator B signal generator 10 KΩ, 1/4 W 10 KΩ, 1/4 W 2N4401 2N4401 470 to 620 Ω, 2 W 470 to 620 Ω, 2 W DSD-3 1 2 3 4 5 6 7 8 RED BLACK GR RED BLACK GR + - A P R O B E B P R O B E %SLIP circuit substitutes operating probe and pre-amp Set the signal generators for: 6 V p-p sine 0 V 6 V p-p square 0 V 3 V p square 0 V PL-207 18

DSD-3 TYPICAL LADDER DIAGRAMS LINE POWERED L1 fuse stop start L2/N C 1 DSD-3 C motor contactor 17 18 C2 (note 1) 15 16 28 DSD-3 27 13 14 manual reset if used (note 2) LINE INTERRUPT (note 3) C C1 DSD-3 17 18 jumper 15 16 28 DSD-3 27 NOTES: 1. Closing of contact activates start up timers. 2. Manual reset is not necessary when the auto reset mode is switched in. 3. The DSD-3 resets when power is applied and the start up timers are activated, provided terminal 15 and 16 are jumpered. PL-207 19

DSD-3 OPTIONS WIRING DIAGRAM OPTIONAL DOOR MOUNTED LCD AND ALARM INDICATOR/RESET selector switch alarm indicator/ reset PL-207 20

MSP-1 PROBE - OUTLINE AND DIMENSIONS body, CPVC 3/4" NPT 1" UNF locknut, CPVC, 2 of cable, PVC 1.8 m (6 ft) 51 m m (2") 89 mm (3.5") PL-207 21

MSP-3 PROBE - OUTLINE AND DIMENSIONS 185 mm (7.3") 10-32 cap screw, 4 places 127 mm (5") 89 mm (3.5") 60 m m (2.38") conduit entrance, 1/2" NPT or DN PG16 gasket, silicone locknut, plated body, aluminum, 2" NPSL cable, Teflon, 1.5 m (5 ) cap, aluminum mounting flange, see detail A DETAIL A MOUNTING 95 mm (3.75") dia. probe clearance hole o.d. 133 mm (5.25") 25 mm (1") 6 mm (0.25") dia. hole for 1/4-20 bolt on 114 mm (4.5") BCD, 4 places 6 mm (0.25") dia. hole for 1/4-20 bolt or drill and tap on 114 m m (4.5") BCD, 4 places PL-207 22

MSP-9 PROBE - OUTLINE AND DIMENSIONS 10-32 cap screws, 4 places 185 mm (7.3") 89 mm (3.5") 51 m m (2") cable, Teflon 1.5 m (5 ) conduit entrance, 22 mm (0.875") dia. gasket, silicone cap, stainless steel body, stainless steel mounting flange, stainless steel, see detail A DETAIL A MOUNTING 6 m m (0.25" dia. hole for 1/4-20 bolt on 114 mm (4.5") BCD, 4 places 6 mm (0.25") dia. hole for 1/4-20 bolt or drill and tap on 114 mm (4.5") BCD, 4 places 102 m m (4") 81 m m (3.18") 22 mm (0.875") 81 mm (3.18") 102 mm (4") 95 mm (3.75") dia. probe clearance hole PL-207 23

MSP-12 PROBE - OUTLINE AND DIMENSIONS 185 mm (7.3") 10-32 cap screw, 4 places 127 mm (5") 89 m m (3.5") 60 mm (2.38") conduit entrance, 1/2" NPT or DN PG16 gasket, silicone locknut, plated body, phenolic, 2" NPSL 2 leads, 127 mm (5") cap, aluminum mounting flange, see detail A DETAIL A MOUNTING 95 mm (3.75") dia. probe clearance hole o.d. 133 mm (5.25") 25 mm (1") 6 mm (0.25") dia. hole for 1/4-20 bolt on 114 mm (4.5") BCD, 4 places 6 mm (0.25") dia. hole for 1/4-20 bolt or drill and tap on 114 m m (4.5") BCD, 4 places PL-207 24

XPP-4 PROBE - OUTLINE AND DIMENSIONS 178 mm (7") 127 mm (5") 89 mm (3.5") 60 m m (2.38") locknut, plated body phenolic, 2" NPSL cable, neoprene 1.5 m (5 ) or 9 m (30 ) mounting flange, see detail A DETAIL A MOUNTING 95 mm (3.75") dia. probe clearance hole o.d. 133 mm (5.25") 25 mm (1") 6 m m (0.25") dia. hole for 1/4-20 bolt on 114 mm (4.5") BCD, 4 places 6 mm (0.25") dia. hole for 1/4-20 bolt or drill and tap on 114 mm (4.5") BCD, 4 places PL-207 25

RMA - OUTLINE AND DIMENSIONS ALUMINUM ENCLOSURE 140 mm (5.5") 111 mm (4.375") 102 m m (4") conduit entrance 1/2" NPT or DN PG16 165 mm (6.5") 191 mm (7.5") 8 mm (5/16") dia. holes, 4 places cover screws, 4 places cover gasket, silicone PAINTED STEEL ENCLOSURE 171 mm (6.75") 102 mm (4") 110 mm (4.375") conduit entrance, 22 mm (7/8") dia.hole, both sides 171 mm (6.75") 191 mm (7.5") 8 mm (5/16") dia. hole, 4 places clamp with 1/4-28 screw, 4 places PL-207 26

LCD METER optional decimal point jumper to DSD-3, board A, 1RC span adjust potentiometer PL-207 27

DUAL ALARM CARD optional 1 3 5 7 83 mm (3.4") 9 11 13 15 17 low alarm relay 5 1 3 9 7 11 mounting hole, 3 mm (0.13") dia, 2 places high alarm relay 6 2 4 10 8 12 relays shown in de-energized/ alarm state low alarm sepoint potentiometer high alarm setpoint potentiometer FAR NEAR TO NEXT ALARM to next or from previous Dual Alarm Card for multiple card, single alarm function to DSD-3 alarm connecr, 2RC, 3RC or 4RC for dedicated alarm function FAR NEAR INPUT low and high relay status LEDs 127 mm (5") low alarm relay high alarm relay 94 mm (3.7") 58 mm (2.3") PL-207 28

DSD-3 - APPLICATIONS CLUTCH MONITORING input shaft ferrous keystocks output shaft A probe clutch B probe BELT CONVEYOR ferrous blocks or spokes B probe at tail pulley A probe at head pulley PL-207 29