IST 03 C 197-01 HORIZONTAL HOT WATER CYLINDER WHPF BO FOR CONNECTION TO BOILERS MODEL: ELBA, ELBA DUAL, BALI R, MOOREA, MALDIVES R GB S
Dear Customer, Thank you for choosing our company and product. Please read these instructions carefully. Correct installation, operation and maintenance are illustrated below, and are to be followed by the installer and user. 2
CONTENTS 1. General information page 4 2. WHPF BO hot water cylinder technical characteristics " 5 3. Components accessible by the user " 6 4. Positioning of BALI RTFS, MOOREA R on the cylinder " 6 5. Positioning of BALI RTN, ELBA, ELBA DUAL on the cylinder " 7 6. Hydraulic connections " 10 7. Connection kits " 11 8. Installation " 11 8.1 Elba " 11 8.2 Elba Dual " 12 8.3 Bali RTFS " 12 8.4 Bali RTN " 13 8.5 Moorea/Maldives R " 13 9. Electrical connections " 14 3
1. GENERAL INFORMATION This manual is an integral and essential part of the cylinder and is to be given to the user. Carefully read the instructions in this manual as they provide important information concerning safe installation, use and maintenance. Keep this manual for future reference. Cylinder installation is to be implemented in accordance with current regulations, manufacturer instructions, and by professionally qualified personnel. Incorrect installation may cause injury to people, animals, and damage to property. Manufacturer shall not be held liable for any such injury and/or damage. The cylinder is designed for domestic hot water production and storage. It is to be connected to a water heating system, domestic hot water distribution system and water mains network, compatible with cylinder performance and technical specifications. Cylinder use other than specified is forbidden and manufacturer shall not be held liable for injury and/or damage caused by improper or incorrect us. Packaging materials are to be disposed of as soon as possible and in accordance to current laws and regulations; they are a potential hazard, particularly for children. Cylinder exterior surface is to be cleaned by means of a cloth dampened in products specifically made for the purpose. Do not use abrasive products or solvent. In order to validate warranty conditions, cylinder installation is to be implemented in accordance with current regulations, and performed by professionally qualified personnel. Any optional equipment to be installed to the cylinder is to be manufacturer approved. Disconnect power mains before implementing any repair or service procedure. Should the cylinder malfunction, turn it off and have it serviced by qualified personnel. 4
2. WHPF BO HOT WATER CYLINDER TECHNICAL CHARACTERISTICS WHPF BO hot water cylinder capacity is 120 l and is designed to withstand the weight of cast iron, central heating only boilers model Elba, Elba Dual, Bali R, Moorea R, Maldives R. The cylinder is made of AISI 316 L steel, which ensures absolute resistance to water induced corrosion. Its high thickness, polyurethane foam insulation layer, greatly reduces heat losses, allowing for water to hold temperature for extended periods of time. SPECIFICATIONS U.M. Capacity l 120 Max working pressure bar 7 Max temperature C 65 Min. temperature C 35 Coil heat exchanger surface m 2 0.714 Coil heat exchanger capacity l 4.4 Output (fl ow temperature = 80 C) kw 28 DHW supply ( T = 30 C) l/min 23 Height H mm 650 Length L mm 600 Depth D mm 796 Weight Kg 65 5
3. COMPONENTS ACCESSIBLE BY THE USER The horizontal cylinder has a thermometer on its frontal surface displaying cylinder water temperature, and a water temperature adjustable thermostat. Cylinder frontal view ADJUSTABLE THERMOSTAT THERMOMETER Max T The user may set water temperature by rotating the thermostat knob clockwise to increase temperature from a minimum temperature of 32 C to a max temperature of 65 C. Min T 4. POSITIONING BALI RTFS, MOOREA R MODELS ON THE CYLINDER BALI RTFS, MOOREA R models are to be positioned on top of the cylinder (supporting surface) WARNING: before positioning the boiler, it is necessary to remove the legs located under the boiler heat exchanger. 6
5. POSITIONING OF BALI RTN, ELBA, ELBA DUAL MODELS Follow the instructions below in order to position these boilers: 1. Install the model relevant brackets on the supporting surface of the cylinder (see following pictures) 2. Position the boiler model matching the centering holes The cylinder is delivered with two types of bracket in order to position BALI RTN and ELBA / ELBA DUAL boilers: ELBA /ELBA DUAL BRACKETS BALI RTN BRACKETS On the upper cylinder surface ( supporting surface), some pairs of holes are located, allowing for fixing the brackets with regard to boiler dimensions. POSITION BOILER MODEL 1 Fixed for Bali RTN bracket 2 Fixed for Elba / Elba Dual bracket 3 Bali RTN 24 4 Elba/Elba Dual 23 5 Bali RTN 36 6 Elba Dual 33 7 Elba 33 8 Bali RTN 48 9 Elba Dual 43 10 Elba 43 7
The pairs of holes marked by position 1 and 2 and described respectively as Fixed position for Bali RTN bracket and Fixed position for Elba / Elba Dual bracket, are the required position of the first bracket (which is always installed in the same position regardless of the boiler relevant output model). Below is showed an example, illustrating the fixing procedure for Elba / Elba Dual and Bali RTN brackets; please note their positioning way: No. 2 bracket positioned for model BALI RTN 48 No. 1 bracket in its mandatory position for models BALI RTN 48 No. 2 bracket positioned for model ELBA 43 No. 1 bracket in its mandatory position for models ELBA/ELBA DUAL 8
WARNING: The holes to be considered in order to secure Elba / Elba Dual model bracket are marked in the picture below. Elba / Elba Dual and Bali RTN cast iron heat exchangers have protrusions on their legs which help you position them in their seats on the relevant brackets. ELBA 43 boiler positioning example 9
6. HYDRAULIC CONNECTIONS Hot water cylinder rear view A - 3 4 F DHW B - 3 4 M FLOW C - 1 2 M HOT WATER CYLINDER RECIRCULATION D - 3 4 M RETURN E - 3 4 F WATER MAINS INLET B coupling is the inlet of hot water to the cylinder coil heat exchanger, therefore it is to be connected to the boiler flow. D coupling is the outlet of cold water from the cylinder coil heat exchanger, therefore it is to be connected to the boiler return. Hydraulic connection example is shown below: 10
7. CONNECTION KITS Hydraulic kits are available for connecting the boilers to WHPF BO hot water cylinder. 0KITPOVA00 hydraulic kit for Elba boiler 0KITPOVA03 hydraulic kit for connection of hot water cylinder and boiler (models Elba/Elba Dual, Bali R) 0KITPOVA04 hydraulic kit for Elba Dual and Bali R boilers 0KITSANI00 hydraulic kit for connection of hot water cylinder and boiler (models Moorea/Maldives R) 0KITPOVA05 hydraulic kit for connection of hot water cylinder and boiler for CH system and DHW system Concerning the composition of the kits and its installation procedure, refer to the instruction manuals delivered with the kit itself. 8. INSTALLATION Below are showed pictures displaying the connection of WHPF BO hot water cylinder to Bali R, Elba, Elba Dual, Moorea R boilers: 8.1 ELBA + 0KITPOVA00 + 0KITPOVA03 + WHPF BO HOT WATER CYLINDER FLOW RETURN 11
8.2 ELBA DUAL + 0KITPOVA05 + WHPF BO HOT WATER CYLINDER FLOW RETURN 8.3 BALI RTFS + 0KITPOVA05 + WHPF BO HOT WATER CYLINDER FLOW RETURN 12
8.4 BALI RTN + 0KITPOVA05 + WHPF BO HOT WATER CYLINDER FLOW RETURN 8.5 MOOREA/MALDIVES R + 0KITSANI00 FLOW RETURN 13
BLUE BLACK YELLOW-GREEN BROWN 9. ELECTRICAL CONNECTIONS In order to complement the boiler electronics for operation in connection with the horizontal cylinder, it is necessary to install, in the boiler control board, a kit which is relevant to each boiler model. 0KITBEST00 external cylinder kit for Moorea R 0KITBEST02 external cylinder kit for Elba 0KITBEST06 external cylinder kit for Bali 0KITBEST09 external cylinder kit for Elba (Russian market model only) 0KITBEST11 external cylinder kit for Moorea R (Russian market model only) 0KITBEST13 external cylinder kit for Bali (Russian market model only) In order to install the above mentioned kits, please refer to the installation manual delivered with the kit itself. The wire which exits the rear of the cylinder, allows for connection of the thermostat to the boiler control board as below illustrated. + C S 1 1 Horizontal hot water cylinder 2 Double insulated wire for electrical connection 3 Boiler S DHW thermostat PS DHW pump 0CIRCSTA01 printed circuit board for: - 0KITBEST00-0KITBEST02-0KITBEST06-0KITBEST09-0KITBEST11-0KITBEST13 PS 2 ELECTRONIC REGULATION 0CIRCSTA01 3 14
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0LIBISEN26 Fondital S.p.A. 25079 VOBARNO (Brescia) Italia - Via Cerreto, 40 Tel. +39 0365 878.31 - Fax +39 0365 878.576 e mail: fondital@fondital.it - www.fondital.it Manufacturer reserves the right to implement any necessary or useful modification to its own products, without altering the main characteristics Uff. Pubblicità Fondital IST 03 C 197-01 Ottobre 2005 (10/2005)