Gold Standard Toaster Wendy s Model GST-H Owner s Manual Manufacturing Number: 90888 www.antunes.com P/N 083 Rev. F 06/8
Table of Contents Warranty Information Service/Technical Assistance Important Safety Information 3 Warnings 3 Specifications Installation 5 Operation 5 Light/Dark Adjustments 5 User Mode 6 Manager Mode 6 Safety Features 6 Hi-Limit Control 6 Purging buns from Toaster 6 Fault Messages 6 Error Codes 6 Daily Cleaning 7 Quarterly Cleaning 7 Remove Belt Wraps and Clean Rollers 7 Install Belt Wraps 7 Annual Cleaning 8 Clean the Top Cooling Fan and Electrical Housing 8 Troubleshooting 9 Replacement Parts Wiring Diagram 5 Limited Warranty 6 Overview The Gold Standard Toaster has a dual belt feed for toasting crowns, heels, and clubs. This toaster features a new design that saves valuable counter space and increases energy effiiciency. Before Use This manual contains safety, installation, and operating procedures for the Gold Standard Toaster. Read and understand it completely before installing or operating the Gold Standard Toaster. Keep this document for reference. If the Gold Standard Toaster changes ownership, this manual must accompany it. In Case of Damage If the Gold Standard Toaster arrives damaged, file a claim with the carrier immediately. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty. Website www.antunes.com Service/Technical Assistance If any parts are missing or damaged, contact Antunes Customer Service immediately at +-877-39- 7856 (toll free). If there are problems with the installation or operation of this product, contact Antunes Technical Service toll free at +-877-39-785. Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate located on the system. Equipment Information to Save Purchased from: Date of purchase: Model number: Serial number: Manufacturing number: Authorized Service Agency Name: Phone No: Address: P/N 083 Rev. F 06/8
Safety Information Use the following guidelines for safe operation of the toaster. y Read all instructions before using equipment. y For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector. y Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment. y Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. y This equipment should be serviced by qualified personnel only. Contact Antunes Technical Service for adjustment or repair. y Do not block or cover any openings on the toaster. y Do not immerse cord or plug in water. y Keep cord away from heated surfaces. y Do not allow cord to hang over edge of table or counter. y Turn the power off, unplug the power cord, and allow toaster to cool down before performing any service or maintenance on the toaster. NOTICE: Turning off the power switch does NOT turn off all power to the toaster. y The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating. y All electrical connections must be in accordance with local electrical codes and any other applicable codes. Operation y The toaster is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector. y Do not operate the toaster if it has been damaged or dropped, if it has a damaged cord or plug, or if it is not working properly. y Do not block or cover any openings on the equipment. y Do not immerse the cord or plug in water. y Keep the cord away from heated surfaces. y Do not allow the cord to hang over the edge of a table or counter. Maintenance y Do not use abrasive materials; they can damage the toaster s stainless steel finish. y Do not use corrosive chemicals in this equipment. y Chlorides or phosphates in cleaning agents (e.g., bleach, sanitizers, degreasers, and detergents) can permanently damage stainless steel equipment. The damage is usually in the form of discoloration, dulling of the metal surface finish, pits, voids, holes, or cracks. This damage is permanent and is not covered by warranty. y Use only chemical cleaners that are safe for cast aluminum. Observe all precautions and warnings on product labels. y Always use a soft, damp cloth for cleaning. Rinse with clear water and wipe dry. When required, always rub in the direction of metal polish lines. y Routine cleaning should be performed daily with soap, ammonia detergent, and water. y Sponge stains and hard water spots with a 50% vinegar solution. y Rub off finger marks and smears using soap and water. y Do not clean the toaster with a water jet. Service y Inspection, testing, and repair of electrical equipment must be performed only by qualified service personnel. y Have the toaster serviced only by qualified personnel. Contact Antunes Technical Service for adjustment or repair. y Turn the power off, unplug the power cord, and allow toaster to cool to room temperature before performing any service or maintenance. y If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid an electrical hazard. P/N 083 Rev. F 06/8 3
Specifications A B C Model & Mfg. No. Width (A) Depth (B) Height (C) GST-H 90888 " (559 mm) " (533 mm) 7 (3 mm) Model & Mfg. No. GST-H 90888 Volts Watts Hertz 08 000 60 Plug Description NEMA 6-0P 0 Amp, 50 Volt Right Angle P/N 083 Rev. F 06/8
Installation. Remove toaster and all packing materials from shipping carton.. Open the Accessories Box. It should contain the following: y Bun Chute y Bun Feeder y Belt Set y Owner s Manual 3. Open the side door (Figure ) and remove all of the plastic ties securing the toaster mechanism.. Remove all packing materials and protective coverings from the toaster. 5. Wipe the entire exterior of the toaster and the accessories mentioned above with a hot damp cloth. Allow to air dry NOTICE: Do NOT use a dripping wet cloth. Wring out before use. 6. Attach the Bun Chute, Bun Feeder, and Butter Wheel assembly. 7. Make sure the Compression Knob is set to 3, the default setting. When placing the toaster into service, pay attention to the following guidelines. y The power cord is located at the bottom of the toaster. The toaster is designed to be placed on a table that will NOT pinch the power cord. y Make sure the power switch is off and the toaster is at room temperature before plugging in the power cord. y Do not block or cover any openings on the toaster. y Do not immerse the power cord or plug in water. y Keep the power cord away from heated surfaces. y Do not allow the power cord to hang over edge of table or counter. y Place the toaster on a sturdy, level table or other work surface. y Turn the power switch to off (if it is set to on). y Ensure the line voltage corresponds to the stated voltage on the specification label and power cord warning tag. 8. Plug the power cord into the appropriate power outlet. Refer to the specification plate for the proper P/N 083 Rev. F 06/8 voltage. NOTICE If any parts are missing or damaged, contact Antunes Customer Service immediately at +-877-39-7856 (toll free). Operation. Press and release the Power button to turn the toaster on. Allow the toaster to warm up until USE appears in the display. Set the Compression Knobs to the desired setting. The recommended Compression Settings are: CROWN - # HEEL - #3 3. Insert product into the appropriate lane on the Bun Feeder according to Bun Feeder labels. Insert buns with the cut side facing down.. Finished product drops into the 5 bun landing zone. Light/Dark Adjustments Figure. Gold Standard Toaster The light/dark value can be adjusted when the toaster is displaying USE. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value. NOTICE: The default light/dark value is d0. Press the LIGHTER or DARKER buttons to change the light/dark value. The adjustment range is L- L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting. To save the light/dark value, press the PROGRAM button or wait 5 seconds until the screen displays USE. NOTICE: Adjusting the light/dark value does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the default value of d0 when the toaster is turned off.
User Mode User Mode allows an operator to view the toaster settings but does not permit any adjustments.. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen.. Press the LIGHTER button to toggle between the Set point and actual temperature of the Platen Heater. 3. Press the PROGRAM button to proceed to the Motor Menu. The display shows the actual speed of the motor.. Press the LIGHTER button to toggle between the Set point and actual speed of the Motor. NOTICE: The toaster will exit User Mode after 5 seconds of keypad inactivity. Manager Mode Manager Mode allows an operator to view and adjust the following settings: y Heater Temperature y Motor Speed y Temperature Units (Celsius or Fahrenheit) Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment.. Press and release the Power button to turn the toaster off.. Press and release the Power button while holding the PRO- GRAM button. Continue holding the button until ENA appears on the display (after approximately 0 seconds). 3. Release the PROGRAM button. The display shows the Heater Set point Temperature.. To adjust the Heater Set point Temperature, press the LIGHT- ER or DARKER buttons to reach the desired temperature. NOTICE: The recommended temperature setting for the Platen is 55 F (85 C). 5. Press the PROGRAM button to procedure to the Motor Speed Set point. 6. Adjust the Motor Speed Set point by pressing the LIGHTER or DARKER buttons to reach the desired speed. NOTICE: The Motor Speed is adjustable from -00. The recommended setting is 57. 7. Press the PROGRAM button to proceed to the Temperature Units. 8. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons. 9. Press and hold the PROGRAM button to save any changes. NOTICE: The toaster exits Manager Mode after 30 seconds of keypad inactivity. Safety Features Hi-Limit Control A Hi-Limit Control turns off electrical power to the heaters and control circuits and displays HL if the toaster overheats. To reset the control:. Let the toaster cool for 5 minutes.. Locate the Hi-Limit Controls on the rear of the toaster. Remove the black protective cap. 3. Press and release the button. Re-install the protective cap. NOTICE: If the Hi-Limit Control requires continuous resetting, contact Antunes Technical Service. Purging buns from Toaster If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster. Fault Messages The toaster displays fault messages when there is a problem with the toaster. y Hi flashes if the Platen Heater temperature is 30 F more than the Set point or if the Platen Thermocouple is disconnected or open. y CHEC flashes when the control compartment ambient temperature is more than 50 F (66 C). All heaters shut off. The toaster will not restart until the control compartment ambient temperature falls below 0 F (60 C). y PO flashes if the incoming power drops below 90 volts. The toaster shuts down. y StoP flashes when the motor has stopped for seven continuous seconds. y SpEd flashes when the motor speed drops 5% below the Set point for 30 continuous seconds. y PLt slow warmup (:0 Min) y SSr The Solid State Relay has shorted - the toaster is running beyond the set point temperature. Error Codes If any of the following Error Codes appear, press and release the Power button to turn the toaster off. Allow the toaster to cool. Then press and release the Power button to turn the toaster on. If the error repeats, contact Antunes Technical Service for assistance. NOTICE: ERR #,, 3, 5, 6, 7, and 30 to 5: Internal Error. Cycle the power. If error persists, replace the board. Error ERR 8 ERR 9 ERR 0 ERR Description Motor running when it should be off. High Internal Temperature. Shorted Thermocouple. Open Thermocouple. 6 P/N 083 Rev. F 06/8
Daily Cleaning Clean the Toaster and Belt Wraps. Press and release the Power button to turn the toaster off. The toaster enters a 5 minutes cool-down mode and automatically shuts down when complete. NOTICE: The belt rollers will continue turning while in cooldown mode. This allows the entire belt to be cleaned.. Put on heat resistant gloves. Remove the Top Cover, Feeder, and Chute (Figure ). 3. Wash, rinse and sanitize the Top Cover, Feeder, and Chute at the 3-compartment sink. Inspect the Belts NOTICE: Replace any belts that are torn, folded, missing snaps, or damaged. Belts should be removed ONLY during belt replacement or when required in a service situation (see images on page 9 for examples). Refer to the section titled Replacing Belts for instructions on removing and installing belts.. Apply a small amount of KAY QSR Heat-Activated Grill & Toaster Cleaner on a non-abrasive pad. y Wash step Wipe with the non-abrasive pad damped with the Grill & Toaster Cleaner. y Rinse step Wipe with a clean towel dampened with water. y Sanitize step Wipe with a clean towel soaked in KAYQUAT II Sanitizer solution and allow to air dry.. Clean the top and bottom belts (each belt should follow the Wash-Rinse-Sanitize step). NOTICE: Repeat Steps and 5 as needed to remove heavy carbon buildup. Be sure to wash-rinse-sanitize the belts completely. Failure to properly clean the belts will shorten the life of the belts and result in poor performance. P/N 083 Rev. F 06/8 3. Wipe the exterior surfaces of the toaster with a clean, sanitizersoaked towel and allow to air dry.. Reinstall all accessories (Figure ). 5. Turn on the and test the toaster before returning it to operation. Figure. Example of damaged belts Figure 3. Replace torn or folded belts. Figure. Replace the belt if snaps are missing or damaged. 7 Figure 5. Replace belts that are wrinkled or distressed around snaps or with snaps that are loose, damaged, or missing.
Quarterly Remove Belt Wraps and Clean Rollers. Turn the toaster s power switch to the off position. The toaster enters a cool-down mode and will automatically shut down when complete.. Unplug the power cord once the cool-down period is complete. NOTICE: Wait for the cool-down period to complete before unplugging the power cord. 3. Remove the bun feeder using heat-resistant gloves. NOTICE: Reposition the toaster as needed to perform these steps.. Unlock the lock on the right side panel with a flathead screwdriver and open the panel. Turn the compression knobs (there are ) to 7. Loose Loose Figure 6. Loosening the conveyor rollers 5. Remove tension on the Top Belt by pushing the Top FRONT Roller IN and UP until it locks into position. 6. Remove tension on the Bottom Belt by pushing the Bottom FRONT Roller IN and DOWN. 7. Unlock the Top and bottom lock levers. (Figure 7). Upper Frame Belt Lock Unlocked Lower Frame Belt Lock Unlocked Figure 7. Conveyor locks 8. Carefully remove the two top belts and one bottom belt. Upper Belt Wraps Figure 8. Belt Wraps Lower Belt Wrap 9. Wipe all four rollers and backing plates with a clean, damp sanitized towel. Make sure to remove all debris from the rollers and the backing plates so they are as clean as possible. 0. Use a dry cloth towel or nylonbristled brush to remove all debris from both side compartments, inside of the toaster, and underneath the rollers. Install Belt Wraps. If you are installing the existing belt wraps, inspect the belts. Replace belt wraps if worn or damaged. If the belt wraps are in good condition put them back on the toaster.. For new or existing belts, wipe both sides of the belts with a clean, damp sanitized towel. Allow to air dry. 3. Slide the belts gently over the appropriate top and bottom roller. Make sure the belt lines up properly on the rollers. The snaps on the belts should face the inside of the roller.. Restore tension on the bottom belt by pushing UP and OUT (See Below). 5. Restore the tension on the top belt by pushing DOWN and OUT (See Below). Tense Tense Figure 9. Conveyor rollers under tension NOTICE: Lift up on the camshaft of the rear conveyor roller while lifting the conveyor lock. Upper Frame Belt Lock Engaged Lower Frame Belt Lock Engaged Figure 0. Belt frame locks 6. Engage the top and bottom lock levers as shown above. Make sure the lock lever is properly inserted into the slotted grooves. 7. Close the side panel and lock the lock using a flathead screwdriver on the side panel. 8. Set the Crown compression knob to and the Heel to 3. 9. Re install the top cover and bun feeder onto the toaster. 0. Plug in the power cord and turn the toaster on. 8 P/N 083 Rev. F 06/8
Annual Cleaning Clean the Cooling Fans and Electrical Housings. Turn the toaster s power switch to the off position. The toaster enters a cool-down mode and will automatically shut down when complete. Unplug the power cord.. Remove the push knob and top six screws on the left side of the toaster and set aside. 3. Using the handle, remove the left side cover of the toaster by lifting up and away from the toaster. Set aside. Figure. Accessing the cooling fan. Remove any debris or dust from the cooling fan with a small brush. Wipe away any debris with a clean, dry towel Inspect the electrical compartment for crumbs and debris. Clean out all crumbs and debris using a clean, dry towel or nylon bristled brush. Be careful not to disrupt any of the electrical wiring. 5. Replace the left side panel cover by sliding it onto the bottom screws. 6. Reconnect with the screws and replace Push on Knob. P/N 083 Rev. F 06/8 9
Troubleshooting Problem Possible Cause Corrective Action Control Display flashes PLt continuously. Buns not toasting properly. Control Display flashes Er 9 continuously. Control Display Flashes SSr continuously. Buns Burn. Control Display flashes Er continuously. Buns not toasting properly. Control Display flashes Er 0 continuously. Buns not toasting properly. Control Display flashes StoP. Control Display flashes SpEd. Crowns and/or Heels must be forced into the toaster. Buns sticking and burning. Platen temperature is below 55 F (85 C). Failed Platen Thermocouple. Failed Control Board Control Compartment ambient temperature is above 50 F (66 C) Failed Cooling Fan. Failed Control Board Failed Front Platen Solid State Relay. Failed Control Board. Failed Front Platen Thermocouple. Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open. Failed Control Board. Shorted Platen Thermocouple to ground. Failed Control Board Mechanical bind in one or both conveyors. Worn or damaged Ball Bearings. Drive chain or sprockets damaged. Failed Motor. Failed Control Board. Mechanical bind in one or both conveyors. Worn or damaged Ball Bearings. Conveyor chains loose or damaged. Drive chain or sprockets damaged. Belts are dirty, worn, or damaged (replace every - months). Buns do not meet specifications. Allow the toaster to warm up for 30 minutes and then recheck. If the Control Display still flashes PLt, contact your maintenance person or Antunes Technical Service for service. Contact your maintenance person or Antunes Technical Service for service. Verify side vents on toaster are unblocked and not near other heating appliances. If problem persists, contact your maintenance person or Antunes Technical Service for service. Contact your maintenance person or Antunes Technical Service for service. Re-secure the Platen Thermocouple to the Control Board. If the Control Display still reads Er, check the Thermocouple for continuity. Contact your maintenance person or Antunes Technical Service for service. Disconnect and re-secure the Platen Thermocouple connection to the Control Board. If the Control Display still reads Er 0, check the Thermocouple for continuity. Contact your maintenance person or Antunes Technical Service for service. Enter user mode to check the motor speed. Check both conveyors for mechanical binds. Test the motor. Replace necessary parts. Contact your maintenance person or Antunes Technical Service for service. Enter user mode to check motor speed. Check both conveyors for mechanical binds. Replace necessary parts. Contact your maintenance person or Antunes Technical Service for service. Clean or replace Belts as described in the Maintenance section of this manual. Contact your bun supplier. 0 P/N 083 Rev. F 06/8
Problem Possible Cause Corrective Action Buns not toasting adequately. Compression side door will not close. Fan is making an unusual sound. Control Display flashes HL continuously. Buns are not toasting properly. Compression Setting is incorrect. One of the Conveyor shafts is stuck in the lower lock position. Either both Upper/Lower Conveyor locks are not properly locked in place. Buns do not meet specifications. Motor settings are incorrect. Either both Upper/Lower Conveyor Locks are not properly locked in place. The lock on the Compression Side Door is in the locked position when trying to close the door. Failed Cooling Fan. Cooling Fan is dirty and needs to be cleaned. Hi-Limit Control is tripped. Use the recommended setting of for Crowns and 3 for Heels. Inspect positions of the shafts as described in the Maintenance section of this manual. Inspect the proper position of the locks as described in the Maintenance section of this manual. Contact your bun supplier. Verify that the motor setting is set to 000 as described in the Programming section of this Manual. Inspect the proper position of the locks as described in the Maintenance section of this manual. Turn the lock to the unlocked position before closing the door. Verify vents on toaster are unblocked and not near other heating appliances. Clean fans as described in the Maintenance section of this manual. If problem persists, contact your maintenance person or Antunes Technical Service for service. Allow the toaster to cool and reset the Hi-Limit Control. If it trips again, contact your maintenance person or Antunes Technical Service for service. Control Display is blank. Power Cord is not plugged in. Plug the Power Cord into the appropriate outlet. Turn the toaster on. If the Control Display is still blank, contact your maintenance person or Antunes Technical Service for service. Circuit Breakers turned off or tripped. Damaged electrical outlet, plug, or Power Cord. Power Switch damaged. Faulty Transformer. Reset Circuit Breakers. If they trip again, check the Power Cord, Plug, and outlet for damage. Contact your maintenance person, Authorized Service Agency, and Electrician for service. Replace Transformer. Conveyors not turning. Belt is damaged. Replace Belts Belts are ripped or torn. Motor Drive Chain is detached from sprockets. Failed Drive Motor. Rollers or Heater Cover Plates are dirty and need to be cleaned. Belts are not installed properly. Roller(s) in the incorrect locked position during operation. Front Conveyor Lock is disengaged. Reinstall the Drive Chain. Contact your maintenance person or Antunes Technical Service for service. Clean Rollers and Heater Cover Plates as outlined in the Maintenance section of this manual. Install Belts correctly as outlined in the Maintenance section of this manual. Unlock Rollers to operational position. Engage and lock the Front Conveyor Lock. P/N 083 Rev. F 06/8
Replacement Parts 50 6 39 6 6 3 68 3 33 0 68 5 3 68 56 9 66 30 9 35 68 3 5 6 56 6 66 9 5 5 8 8 8 78 7 50 6 NOTICE Use only genuine Antunes replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty. See next page for replacement parts list P/N 083 Rev. F 06/8
Parts List Item Part # Description Qty. No. 0093 Insulator Assembly 0096 Door Assembly 3 0030 Platen Assembly 00305 Drive Motor Assy 5 003093 Brkt Assy Top 6 00309 Brkt Assy Bottom 7 003095 Bearing Brkt Assy 8 003096 Adjustable Frame Assy 9 0030 Brg Cover Assy 0 00309 Duct Assembly 0030 Housing Door Assy 003 Assy, Drive Chain Tensioner 3 007 Weldment, Brg Brkt & Spring Guide - RH 0075 Wldmnt, Bearing Brkt & Spring Guide LH 5 00865 Main Platen Frame Wldmt 6 00885 End Housing Weldment 7 00897 End Housing Panel Wldmt 8 0090 Base Weldment 9 00953 Weldment, Drive Roller Adjust Lanes 0 0095 Weldment, Idler Adjust Lanes 00976 Wldmt, Drive Roller Main Platen 00977 Wldmt, Idler Roller Main Platen 3 00007 Top Hinge Lock Weldmt 00008 Bottom Hinge Lock Weldmt 5 0003 Control Housing Weldment 6 0005 Cover Weldment 7 0009 Bushing, Shorty 5/8 3 8 00035 Strain Relief 9 0003 Bushing, Open/Closed 30 050653 Plate, Tensioner LH 3 05065 Plate, Tensioner RH 3 0506556 Base Bottom Side 33 050656 Ele Cover 3 0506566 Plate, Tensioner 35 0506835 Bun Stop 36 0506836 Washer 37 0506839 Bearing Retainer Brkt 38 0506853 Frame Cover 39 0506860 Back Cover 0 050686 Bun Ramp 06003 Spring, Compression Setting 060058 Spring, Roller Tension 3 06006 Torsion Spring, Locking Bracket Top 0700737 Power Cord 0A, 50V Right Angle 5 080067 Bun Chute 6 080073 Rod, Hsg Spacer.375 Lg 8 00505 Label, Control 9 00586 Label, Compression- RH 50 00 Handle, Pocket Pull, Snap-In 5 0053 Knob, / Shaft, Push-On Item Part # Description Qty. No. 5 0033 Thrust Strip, Teflon 53 097 Clip, Steel Cable 5 033 Spacer.5 Id X.5 Od X.95 Lg 55 5085 Sprocket, 5B8, / Bore 56 5038 Bearing Assy, Hi-Temp /8 Od X / Id 8 57 50393 Drive Chain 58 30P05 Nut, Hex Keps #-0 5 59 306P30 Nut, Hex Keps #6-3 (Small Pattern) 9 60 308P Screw, Mach One-Way #8-3 6 308P3 Nut, Hex Keps #8-3 6 308P5 Nut, Hex Acorn #08-3 Low Crown 63 308P99 Nut, Hex Keps #8-3 6 308P03 Screw, Tap 8-3 X 3/8 W/ Int. Tth Washer 33 65 30P0 Washer, Int. Tooth- Lock,#0 8 66 30P6 Nut, Hex Keps #0-3 6 67 30P87 Screw Set, #0-3 X 3/8 Hex S Socket-Cone Point 68 30P96 Screw, Shoulder 0-3 SS 69 30P99 Scr, #0-3 X 3/8 Lg Socket Hd Cap 8 70 30P0 Fillister Head Phillips Screw # 0-3 X.5 7 30P Screw, Hex #0-3 X / 7 35P09 Screw, Hexcap /-0 X / 9 73 35P5 Washer, Ø/ Helical Spring Lock 7 35P77 Screw, Shoulder 5/6 SD 75 35P93 Screw, Hex Head, #/-0 X.375, SS 76 00 Cap-Mp, Motor Run 77 03035 Thermostat, Hi-Limit 700 F 78 0306 Htr, Foil 08V, 35W.5 Female Terminals 79 050 Thermocouple Type K (Open End) 80 06037 Ground Lug 8 07083 Assy-PCB, VCT W/ Power Switch 8 5000 Bottom Gasket 8 700098 Main Belt 85 700099 Crown & Heel Belt * Available in Packages of ten (0) P/N 083 Rev. F 06/8 3
98 38 67 8 88 83 65.9 35 60 00 76 7 7 76 95 7 7 30 65 83 3 66 89 9 8 67 67 35 60 8 6 9 05 53 77 96 77 0 70 5 59 5 0 7 5 50 0 57 78 7 NOTICE Use only genuine Antunes replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty. See next page for replacement parts list P/N 083 Rev. F 06/8
Parts List Item Part # Description Qty. No. 0030 Platen Assembly 003093 Brkt Assy Top 3 0009 Brkt Assy Bottom 003095 Bearing Brkt Assy 5 003096 Adjustable Frame Assy 6 0030 Brg Cover Assy. Assy, Drive Chain 7 003 Tensioner Weldment, Brg. Brkt. & 8 007 Spring Guide RH Weldment, Brng Brkt & 9 0075 Spring Guide LH Main Platen Frame 0 00965 Weldment 00885 End Housing Weldment 0089 Weldment, End Cover Lock 3 00895 Door Weldment End Housing Panel 00897 Weldment 5 0096 Ele. Bracket Weldment Panel Weldment Control 7 00950 Hsng. Weldment, Drive Roller Adj. 8 00953 Lanes Weldment, Idler Adjust 9 0095 Lanes Wldmnt, Drive Roller Main 0 00976 Platen Weldment, Idler, Roller- 00977 Main Platen 00007 Top Hinge Lock Wldmnt 3 00008 Bottom Hinge Lock Wldmnt 0003 Control Housing Weldment 5 0005 Cover Weldment 6 0009 Busing, Shorty 5/8 3 7 0005 Strain Relief 8 0003 Bushing, Open/Closed Spacer,.075 Thk.03 ID X 9 0506083.3 OD 30 050657 Motor Plate 3 050653 Plate, Tensioner LH 3 05065 Plate Tensioner RH 33 0506556 Base Bottom Side 3 050656 Ele. Cover 35 0506566 Plate, Tensioner 36 0506835 Bun Stop 37 0506836 Washer 38 0506839 Bearing Retainer Brckt. 39 0506853 Frame Cover 0 0506860 Back Cover 050686 Duct 050686 Bun Ramp Spring, Compression Setting 3 06003 060058 Spring, Roller Tension Torsion Spring, Locking 5 06006 Bracket Top Power Cord 0 A 50 V 6 0700737 Right Angle 7 080067 Bun Chute Rod, Hsg. Spacer.375 8 080073 LG 50 000900 Label, Warning 5 009 Label, Caution Hot 5 003 Label, Shock Hazard 53 00505 Label, Control 5 00585 Label, Compression LH P/N 083 Rev. F 06/8 5 Item Part # Description Qty. No. 55 00586 Label, Compression RH 56 00589 Label, Wiring Diagram Handle, Pocket Pull Snap 57 00 In 59 0053 Knob, / Shaft, Push on 60 0033 Thrust Strip 6 0097 Clip, Steel Cable Spacer.5 ID X.5 OD X 6 033.935 LG Spacer.38 OD X.3 THK 63 059 #8 Screw 65 5085 Sprocket, 5B8, / Bore 66 50378 Sprocket, 5B0 3/8 Bore Bearing Assy, Hi-Temp 67 508 8 /8 OD X /: ID 68 50393 Drive Chain 69 30P05 Nut, Hex KEPS #-0 Nut, HEX KEPS #6-3 7 06P30 (Small Pttrn) Screw, Mach One Way 73 308P #8-3 7 308P3 Nut, Hex Keps #8-3 Nut, HEX Acorn #08-3 75 308P5 Low Crown 76 308P99 Nut, HEX KEPS #8-3 Screw, Tap 8-3 X 3/8 W 77 308P03 IntTooth Wshr 79 308P3 Washer, Flat #8 80 308P30 Nut, Hex Acorn Lock #8-3 8 30P0 Washer, IntTooth Lock #0 8 30P6 Nut, Hex KEPS #0-3 Screw Set, #0-3 x 3/8 83 30P87 HEX Socket-Cone Point 8 30P96 Screw, Shoulder 0-3 SS Fillister Head Phillips 87 30P0 Screw #0-3 x.5 Screw, PHPNHD #0-6 X 88 30P3 3/ THRD Form 89 30P Screw, HEX #0-3 x / Screw, HEXCAP /-0 x 90 35P09 / Washer / Helical Spring 9 35P5 Lock 9 35P77 Screw, Shoulder 5/6 SD Screw, HEX head #/-0 93 35P9 x.75 SS 9 00086 Motor, 30 V Fan, Axial - 30V Metal 95 0000 Housing & Imp Transformer 0 VAC 96 0087 VAC 97 00 CAP MP Motor Run 98 03035 Thermostat, HiLimit 700 Htr, Foil 08V 35W.5 99 9396 Female Terminals Thermocouple Type K 00 050 Open End 0 05036 Contactor, Pole Relay, Random Phase 0 0500 Solid State 50A 03 06037 Ground Lug 0 0705 Varistor Board Assy-PCB, VCT W/ Power 05 07083 Switch 06 5000 Bottom Gasket 08 700098 Main Belt 09 700099 Crown & Heel Belt * Available in Packages of ten (0)
0 3 5 5 8 6 9 8 8 6 6 8 0 3 9 5 7 7 7 7 7 5 6 3 Parts List Item No. Part # Description Qty. 00309 Cam Bracket Assy 0086 Adjust Frame Wldmt 3 00865 Main Platen Frame Wldmt Weldment, Drive Roller Adjust 00953 Lanes 5 0095 Weldment, Idler Adjust Lanes Wldmt, Drive Roller Main 6 00976 Platen Wldmt, Idler Roller Main 7 00977 Platen 8 0000 Slide Plate Wldmt 9 00005 Crown Plate Wldmt 0 00006 Heel Plate Wldmt 00090 Platen, Main 08V, 900W 00058 Insulation, Main Platen 3 0506853 Frame Cover 050709 Insulation Plate Item Part # Description Qty. No. 5 05070 Alum Washer 6 06006 Spring, Cam 8 Spacer.5 Id X.5 Od X 7 033.95 Lg 8 5036 Cam, Hbcs 9 50376 Shaft Crown 0 3080 Screw, #8-3 X / (#6 Head) 30806 Screw, Mach. #8-3 X 308030 Nut, Hex Acorn Lock #8-3 8 Screw Set, #0-3 X 3/8 3 30087 HexSocket-Cone Point Scr, Shldr #0-3 X / 3005 8 W// Shldr Precision Screw, Hex Head, #/-0 5 35093 X.375, S.s. 6 700098 Main Belt 7 700099 Crown & Heel Belt 6 P/N 083 Rev. F 06/8
Wiring Diagram P/N 083 Rev. F 06/8 7
Limited Warranty Equipment manufactured by Antunes has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of eighteen (8) month from date of purchase under normal use and service, and when installed in accordance with manufacturer s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner s Manual. During the first 8 months, electro-mechanical parts, non-overtime labor, and travel expenses up to hours (00 miles/60 km), round trip from the nearest Authorized Service Center are covered. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity ( lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of hours (00 miles/60 km) round trip from the nearest authorized service agency. Antunes reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD- ING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ANTUNES BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY. The warranty does not extend to: y Damages caused in shipment or damage as result of improper use. y Installation of electrical service. y Installation, calibration, or adjustment. y Normal maintenance outlined in this manual. y Malfunction resulting from improper service or maintenance. y Damage caused by improper installation, abuse, or careless handling. y Damage from moisture getting into electrical components. y Damage from tampering with, removal of, or changing any preset control or safety device. y Damage caused by parts or components not provided by Antunes + (630) 78-000 + (800) 53-99 + (630) 78-650 +86-5-68-3637 +86-5-68-3907